Machining and detecting device for feeding and discharging jig of automatic rolling spraying machine
By designing an automatic roller spraying machine loading and unloading fixture processing and inspection device, the device utilizes structures such as an annular positioning sleeve and lifting pressure cylinder to fix the loading and unloading cylinders. Combined with a front and rear moving mechanism and inspection block, it solves the problem of low efficiency in the existing technology where the loading and unloading cylinders need to be manually inspected. It enables direct inspection after milling and improves inspection efficiency.
Patent Information
- Application Number
- CN202423157554.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing automatic roll-to-roll spraying machine requires a six-axis robot to hold the loading and unloading cylinders, which means that the clamping position needs to be formed into a slot, and manual inspection is required after processing, resulting in low efficiency.
Design an automatic roller spraying machine loading and unloading fixture processing and inspection device. The device uses a ring positioning sleeve and lifting pressure cylinder to fix the loading and unloading cylinders. Combined with a front and rear moving mechanism and inspection block, it enables inspection without disassembly after milling.
After the fixed clamping and milling of the loading cylinder is achieved, the detection block is fixed and the milling method is used to achieve direct detection without disassembling the upper and lower cylinders after the milling process, thus improving the detection efficiency.
Smart Images
Figure CN223718987U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical processing equipment technical field more specifically, and more specifically relates to a kind of automatic roll spraying machine feeding fixture processing detection device. BACKGROUND
[0002] In the existing automatic roll spraying machine, the feeding and discharging is generally through six-axis robot to grab the feeding and discharging cylinder, and the material in the feeding and discharging cylinder is guided into the processing cavity of the automatic roll spraying machine. After processing, the feeding and discharging cylinder is moved to the directly below of the material guide hopper, and the roll is turned over by the automatic roll spraying machine, so that the material in the inner cavity is guided into the material guide hopper and then into the feeding and discharging cylinder.
[0003] The feeding and discharging cylinder needs to be grabbed by the six-axis robot, so it needs to be set on both sides with a clamping position. A slot is formed at the clamping position to facilitate the clamping of the gripping part of the robot.
[0004] However, the existing slot is generally processed by a milling machine. After processing according to the needs, the feeding and discharging cylinder needs to be manually removed and then manually detected, which has poor effect and low efficiency. UTILITY MODEL CONTENTS
[0005] The utility model aims to overcome the shortcomings of the prior art and provide an automatic roll spraying machine feeding fixture processing detection device, which can clamp and fix the feeding and discharging cylinder and then directly detect after milling and cutting, with high efficiency.
[0006] The solution to the technical problem of the utility model is as follows:
[0007] An automatic roll spraying machine feeding fixture processing detection device includes a fixed base plate, an annular positioning sleeve body is fixed to the top surface of the middle part of the fixed base plate, a feeding and discharging cylinder body to be processed is inserted into the annular positioning sleeve body, the bottom surface of the feeding and discharging cylinder body is pressed against the top surface of the fixed base plate, a plurality of extension bars are formed on the lower outer side wall of the feeding and discharging cylinder body, and the extension bars are inserted into corresponding inner positioning grooves formed on the inner side wall of the annular positioning sleeve body.
[0008] An upper support frame is fixed to the top surface of the fixed base plate, a pressing cylinder is fixed to the top surface of the top plate of the upper support frame, the bottom end of the push rod of the pressing cylinder extends out of the bottom surface of the top plate of the upper support frame and is fixed with a lifting pressing cylinder, the lifting pressing cylinder is inserted into the upper part of the feeding and discharging cylinder body, the inner side wall of the middle part to the lower part of the feeding and discharging cylinder body is a tapered wall surface, and the bottom outer side wall of the lifting pressing cylinder is a tapered wall surface, which is pressed against the inner side wall of the middle part of the feeding and discharging cylinder body.
[0009] The top surface of the left part and the right part of the fixed bottom plate is fixed with a front and back moving mechanism, the moving block of the front and back moving mechanism is fixed with a lifting mechanism, the lifting block of the lifting mechanism is fixed with a processing device, and the milling cutter of the processing device faces the left side wall or the right side wall of the upper part of the feeding and discharging cylinder body.
[0010] The top surface of the fixed bottom plate at one side of the front and back moving mechanism is fixed with a front and back extending fixed frame, the top surface of the top plate of the fixed frame is fixed with a front and back extending rodless cylinder, the moving block of the rodless cylinder is fixed with a vertical connecting plate, and the vertical connecting plate is fixed with a detection block.
[0011] The bottom surface of the top plate of the lifting pressure cylinder is fixed with an extending sleeve in the middle part, the bottom end of the extending sleeve is fixed with an end plate, the middle part of the end plate is formed with a center through hole, the vertical push rod is inserted into the center through hole, the top part of the vertical push rod is fixed with a limiting plate, the bottom surface of the limiting plate is opposite to the top surface of the end plate, the bottom end of the vertical push rod extends out of the bottom surface of the end plate and is fixed with a lower pressing plate, the lower pressing plate is pressed against the top surface of the bottom plate of the feeding and discharging cylinder body, the vertical push rod is inserted with a buffer spring, the top end of the buffer spring is stressed to the bottom surface of the end plate, and the bottom end of the buffer spring is stressed to the top surface of the lower pressing plate.
[0012] The top surface of the lifting pressure cylinder is fixed with a plurality of upper guide rods, and the upper guide rods are inserted into the vertical guide through holes formed in the top plate of the upper support frame.
[0013] The prominent effect of the utility model is:
[0014] It can clamp and fix the feeding and discharging cylinder, and after milling and cutting processing, without disassembling the feeding and discharging cylinder, the detection block can move forward and backward, but when it can smoothly pass through the guide groove on the left side wall or the right side wall of the upper part of the feeding and discharging cylinder body, it means that the processing is completed, and it can be directly detected, so that the effect is good, and the detection efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a partial structure schematic view of the utility model;
[0016] Fig. 2 It is a partial top view of the lower part of the utility model. CONCRETE IMPLEMENTING METHOD
[0017] Embodiment, see as Figs. 1-2As shown, an automatic roll spraying machine feeding and discharging jig processing detection device, including a fixed base plate 10, the middle top surface of the fixed base plate 10 is fixed with an annular positioning sleeve body 20, the lower part of the feeding and discharging cylinder body 100 to be processed is inserted into the annular positioning sleeve body 20, the bottom surface of the feeding and discharging cylinder body 100 is pressed on the top surface of the fixed base plate 10, a plurality of extension bars 101 are formed on the lower outer side wall of the feeding and discharging cylinder body 100, the extension bars 101 are inserted into the corresponding upper and lower extending inner positioning grooves formed on the inner side wall of the annular positioning sleeve body 20;
[0018] The top surface of the fixed base plate 10 is fixed with an upper support frame 11, the top surface of the top plate of the upper support frame 11 is fixed with a pressing cylinder 12, the bottom end of the push rod of the pressing cylinder 12 extends out of the bottom surface of the top plate of the upper support frame 11 and is fixed with a lifting pressing cylinder 13, the lifting pressing cylinder 13 is inserted into the upper part of the feeding and discharging cylinder body 100, the inner side wall of the middle part to the lower part of the feeding and discharging cylinder body 100 is a tapered wall surface, the bottom outer side wall of the lifting pressing cylinder 13 is a tapered wall surface, which is pressed on the inner side wall of the middle part of the feeding and discharging cylinder body 100;
[0019] The top surface of the left and right parts of the fixed base plate 10 is fixed with a front and rear moving mechanism 30, the moving block 31 of the front and rear moving mechanism 30 is fixed with a lifting mechanism 40, the lifting block 41 of the lifting mechanism 40 is fixed with a processing device 50, the milling cutter of the processing device 50 faces the left or right side wall of the upper part of the feeding and discharging cylinder body 100;
[0020] The top surface of the fixed base plate 10 at one side of the front and rear moving mechanism 30 is fixed with a front and rear extending fixed frame 60, the top surface of the top plate of the fixed frame 60 is fixed with a front and rear extending rodless cylinder 61, the moving block of the rodless cylinder 61 is fixed with a vertical connecting plate, the vertical connecting plate is fixed with a detection block 62, the detection block 62 corresponds to the front and rear extending guide groove on the left or right side wall of the upper part of the feeding and discharging cylinder body 100.
[0021] The front end of the front and rear moving mechanism 30 and the front end of the fixed base plate 10 have a spacing, which corresponds to the moving block of the rodless cylinder 61 moving to the most front end, the rear end of the rodless cylinder 61 and the rear end of the fixed base plate 10 have a first spacing, which corresponds to the moving block 31 of the front and rear moving mechanism 30 moving to the rear end, so that when the detection block 62 needs to be detected, the moving block 31 is moved to the rear end, which can be normally detected without collision and interference problems with the processing device 50, similarly, when processing is needed, the detection block 62 can be moved to the most front end, which also will not have collision and interference problems with the processing device 50, which is very convenient.
[0022] Further, the bottom surface of the top plate of the lifting and pressing cylinder 13 is fixed with an extension sleeve 131, the bottom end of the extension sleeve 131 is fixed with an end plate 132, the middle part of the end plate 132 is formed with a center through hole, a vertical push rod 133 is inserted into the center through hole, the top part of the vertical push rod 133 is fixed with a limiting plate 134, the outer diameter of the limiting plate 134 is larger than the inner diameter of the center through hole, the bottom surface of the limiting plate 134 is opposite to the top surface of the end plate 132, the bottom end of the vertical push rod 133 extends out of the bottom surface of the end plate 132 and is fixed with a lower pressing plate 135, the lower pressing plate 135 is pressed against the top surface of the bottom plate of the upper and lower feeding cylinder body 100, the vertical push rod 133 is inserted with a buffer spring 1, the top end of the buffer spring 1 is stressed against the bottom surface of the end plate 132, and the bottom end of the buffer spring 1 is stressed against the top surface of the lower pressing plate 135. This structure makes the lifting and pressing cylinder 13 and the lower pressing plate 135 can press and fix the upper and lower feeding cylinder body 100.
[0023] The top surface of the lifting and pressing cylinder 13 is fixed with a plurality of upper guide rods, the upper guide rods are inserted into the vertical guide through holes formed in the top plate of the upper support frame 11.
[0024] Further, the front and rear moving mechanism 30 includes a bottom mounting plate fixed on the top surface of the fixed bottom plate 10, the front and rear parts of the top surface of the bottom mounting plate are fixed with connecting plates, the two ends of the front and rear extending moving screw 32 are movably connected to the two connecting plates through bearings, the outer side wall of one of the connecting plates is fixed with a moving motor 33, the output shaft of the moving motor 33 is a spline shaft, which is inserted into the spline hole of one end of the moving screw 32 and drives the moving screw 32 to rotate, the moving block 31 is screwed on the moving screw 32, the top surface of the bottom mounting plate is fixed with front and rear extending guide rails, the bottom surface of the moving block 31 is fixed with a guide block 311, and the guide rail is inserted into the guide groove formed in the middle part of the bottom surface of the guide block 311.
[0025] The lifting mechanism 40 includes a lifting support frame fixed on the top surface of the moving block 31, the two ends of the vertical adjusting screw are movably connected to the top plate and the bottom plate of the lifting support frame through bearings, the bottom plate is fixed on the top surface of the moving block 31, the top surface of the top plate is fixed with a lifting servo motor 42, the output shaft of the lifting servo motor 42 is a spline shaft, which is inserted into the spline hole of one end of the vertical adjusting screw and drives the vertical adjusting screw to rotate, the lifting block 41 is screwed on the vertical adjusting screw, the inner side wall of the side plate of the lifting support frame is fixed with a vertical guide rail, the side wall of the lifting block 41 is fixed with a side guide block, and the vertical guide rail is inserted into the guide groove of the corresponding side guide block.
[0026] The processing device 50 includes a fixed plate fixed on the side wall of the lifting block 41, the fixed plate is fixed with an electric cylinder 51, the end of the push rod of the electric cylinder 51 is fixed with a vertical connecting plate, the side wall of the vertical connecting plate is fixed with a processing motor 52, and the output shaft of the processing motor 52 is fixed with a milling cutter.
[0027] The vertical connecting plate is fixed with a transverse guide sleeve body 53, and the corresponding position of the fixed plate is fixed with a transverse guide rod 54 which is inserted into the corresponding transverse guide sleeve body 53.
[0028] All the electrical equipment and components of the embodiment are electrically connected with the control host through the electrical connection line, and the pneumatic system (including the air pump, the electromagnetic valve, the air tank and other components) connected with all the air cylinders is also electrically connected with the control host through the electrical connection line, which is a conventional structure and will not be described here.
[0029] In use, the lower part of the feeding and discharging cylinder body 100 is inserted into the annular positioning sleeve body 20, at the same time, the extension strip 101 is inserted into the corresponding inner positioning groove formed on the inner side wall of the annular positioning sleeve body 20 to realize positioning, then the push rod of the compression cylinder 12 is pushed to insert the lifting compression cylinder 13 into the upper part of the feeding and discharging cylinder body 100, the inner side wall of the middle part to the lower part of the feeding and discharging cylinder body 100 is a conical wall surface, the bottom outer side wall of the lifting compression cylinder 13 is a conical wall surface which is pressed against the inner side wall of the middle part of the feeding and discharging cylinder body 100 to realize the fixation of the feeding and discharging cylinder body 100, then the moving block of the rodless cylinder 61 moves to the front end, then the milling cutter can move up and down, forward and backward and left and right by the operation of the moving motor 33, the lifting servo motor 42 and the push rod of the electric cylinder 51, and the milling cutter rotates by the operation of the machining motor 52, so as to form a guide groove by milling the middle part of the left or right side wall of the upper part of the feeding and discharging cylinder body 100.
[0030] After the machining is completed, the moving block 31 moves to the rear end, then the moving block of the rodless cylinder 61 moves backward so that the detection block 62 can move out of the corresponding guide groove, wherein the detection block 62 moves along the guide groove by manual checking, when it can pass, it indicates that the machining is in place, when it is blocked, the rodless cylinder 61 needs to be manually controlled to operate so that the detection block 62 returns to the original position and is machined again, which has good use effect, and the feeding and discharging cylinder body 100 does not need to be disassembled during detection and machining, which has good machining effect, convenient detection and high efficiency.
Claims
1. An automatic roller spraying machine loading and unloading fixture processing and testing device, comprising a fixed base plate (10), characterized in that: An annular positioning sleeve (20) is fixed on the top surface of the middle part of the fixed base plate (10). The lower part of the upper and lower material cylinders (100) to be processed is inserted into the annular positioning sleeve (20). The bottom surface of the upper and lower material cylinders (100) is pressed against the top surface of the fixed base plate (10). Multiple extension strips (101) are formed on the lower outer side wall of the upper and lower material cylinders (100). The extension strips (101) are inserted into the corresponding inner positioning grooves formed on the inner side wall of the annular positioning sleeve (20). An upper support frame (11) is fixed on the top surface of the fixed base plate (10). A pressing cylinder (12) is fixed in the middle of the top surface of the top plate of the upper support frame (11). The bottom end of the push rod of the pressing cylinder (12) extends out of the bottom surface of the top plate of the upper support frame (11) and is fixed with a lifting cylinder (13). The lifting cylinder (13) is inserted into the upper part of the upper and lower material cylinders (100). The inner side wall from the middle to the lower part of the upper and lower material cylinders (100) is a conical wall. The outer side wall of the bottom of the lifting cylinder (13) is a conical wall, which presses against the inner side wall of the middle part of the upper and lower material cylinders (100). The top surfaces of the left and right sides of the fixed base plate (10) are both fixed with a front-to-back moving mechanism (30). The moving block (31) of the front-to-back moving mechanism (30) is fixed with a lifting mechanism (40). The lifting block (41) of the lifting mechanism (40) is fixed with a processing device (50). The milling cutter of the processing device (50) faces the upper left or right side wall of the upper part of the upper and lower material cylinder (100). A front-to-back extending fixed frame (60) is fixed on the top surface of the fixed base plate (10) on one side of the front-to-back moving mechanism (30). A front-to-back extending rodless cylinder (61) is fixed on the top surface of the top plate of the fixed frame (60). A vertical connecting plate is fixed on the moving block of the rodless cylinder (61). A detection block (62) is fixed on the vertical connecting plate. The detection block (62) corresponds to the front-to-back extending guide groove that has been milled on the left or right side wall of the upper part of the upper and lower material cylinders (100).
2. The automatic roller spraying machine loading and unloading fixture processing and testing device according to claim 1, characterized in that: An extension sleeve (131) is fixed to the middle of the bottom surface of the top plate of the lifting cylinder (13). An end plate (132) is fixed to the bottom end of the extension sleeve (131). A central through hole is formed in the middle of the end plate (132). A vertical push rod (133) is inserted into the central through hole. A limit plate (134) is fixed to the top of the vertical push rod (133). The bottom surface of the limit plate (134) faces the top surface of the end plate (132). The bottom end of the vertical push rod (133) extends out of the bottom surface of the end plate (132) and is fixed with a lower pressing plate (135). The lower pressing plate (135) presses against the top surface of the bottom plate of the upper and lower material cylinders (100). A buffer spring (1) is inserted into the vertical push rod (133). The top end of the buffer spring (1) is pressed against the bottom surface of the end plate (132), and the bottom end of the buffer spring (1) is pressed against the top surface of the lower pressing plate (135).
3. The automatic roller spraying machine loading and unloading fixture processing and testing device according to claim 1, characterized in that: The top surface of the lifting cylinder (13) is fixed with multiple upper guide rods, which are inserted into vertical guide holes formed on the top plate of the upper support frame (11).
4. The automatic roller spraying machine loading and unloading fixture processing and testing device according to claim 1, characterized in that: The forward and backward moving mechanism (30) includes a bottom mounting plate fixed to the top surface of the fixed base plate (10). Connecting plates are fixed to the front and rear parts of the top surface of the bottom mounting plate. The two ends of the forward and backward extending moving screw (32) are movably connected to the two connecting plates through bearings. A moving motor (33) is fixed on the outer side wall of one of the connecting plates. The moving motor (33) drives the moving screw (32) to rotate. The moving block (31) is screwed onto the moving screw (32). A forward and backward extending guide rail is fixed to the top surface of the bottom mounting plate. A guide block (311) is fixed to the bottom surface of the moving block (31). The guide rail is inserted into the guide groove formed in the middle of the bottom surface of the guide block (311).
5. The automatic roller spraying machine loading and unloading fixture processing and testing device according to claim 1, characterized in that: The lifting mechanism (40) includes a lifting support frame fixed on the top surface of the moving block (31). The two ends of the vertical adjusting screw are movably connected to the top plate and the bottom plate of the lifting support frame through bearings. The bottom plate is fixed on the top surface of the moving block (31). A lifting servo motor (42) is fixed on the top surface of the top plate. The lifting servo motor (42) drives the vertical adjusting screw to rotate. The lifting block (41) is screwed onto the vertical adjusting screw. A vertical guide rail is fixed on the inner side wall of the side plate of the lifting support frame. A side guide block is fixed on the side wall of the lifting block (41). The vertical guide rail is inserted into the guide groove of the corresponding side guide block.
6. The automatic roller spraying machine loading and unloading fixture processing and testing device according to claim 1, characterized in that: The processing device (50) includes a fixing plate fixed on the side wall of the lifting block (41), an electric cylinder (51) fixed on the fixing plate, a vertical connecting plate fixed to the end of the push rod of the electric cylinder (51), a processing motor (52) fixed on the side wall of the vertical connecting plate, and a milling cutter fixed on the output shaft of the processing motor (52).
7. The automatic roller spraying machine loading and unloading fixture processing and testing device according to claim 6, characterized in that: A transverse guide sleeve (53) is fixed on the vertical connecting plate, and a transverse guide rod (54) is fixed at the corresponding position of the fixing plate. The transverse guide rod (54) is inserted into the corresponding transverse guide sleeve (53).