Programmable control full-automatic diamond grinding wheel edging machine
By designing a programmable fully automatic diamond grinding wheel sharpening machine, the machine utilizes electric guide rails and adjustment components to achieve precise adjustment of the grinding wheel, solving the problem of difficulty in controlling the sharpening profile and uniformity when workers manually grind the grinding wheel, thus improving grinding efficiency and the service life of the grinding wheel.
Patent Information
- Application Number
- CN202423314598.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing technologies, it is difficult for workers to precisely control the profile and uniformity of the cutting edge when manually grinding diamond grinding wheels, resulting in insufficient precision of the ground products and a shortened wheel life.
A programmable fully automatic diamond grinding wheel sharpening machine was designed, comprising a support frame, a sharpening mechanism, a moving mechanism, a drive assembly, and a support box. It utilizes longitudinal and transverse electric guide rails, a diamond pen, an eccentric rocker wheel, and an adjustment assembly to achieve precise adjustment and grinding of the grinding wheel.
It enables precise adjustment of the grinding wheel's sharpness, improves sharpening efficiency and sharpness, reduces operational risks, and extends the grinding wheel's service life.
Smart Images

Figure CN223719252U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of diamond grinding wheel sharpening machine, specifically relates to a full -automatic diamond grinding wheel sharpening machine of programmable control. BACKGROUND
[0002] Diamond grinding wheel sharpening machine (also known as diamond grinding wheel sharpening machine) is a kind of equipment specially used to sharpen diamond grinding wheel (or diamond grinding wheel). This machine uses the high-speed rotation and grinding effect of grinding wheel through specific grinding process, and the cutting edge part of diamond grinding wheel is ground into sharp angle, so as to enhance its grinding capacity and cutting efficiency.
[0003] When the worker uses diamond grinding wheel sharpening machine, first, the grinding wheel to be sharpened is fixed on the machine, and the position and angle of the grinding wheel are adjusted to ensure close contact with the cutter side. Then, start the grinding wheel sharpening machine, and the grinding wheel rotates at high speed, and the cutter side produces friction, and the grinding wheel side is ground, and the worker manually adjusts the cutter position, so that the edge of the grinding wheel gradually forms a sharp edge. After sharpening, the machine is turned off, the grinding wheel is removed, and necessary inspection and cleaning work is carried out.
[0004] The prior art has the following disadvantages: when the worker uses traditional cutter for manual grinding, due to the difficulty in accurate control, the profile and uniformity of sharpening often cannot be fully guaranteed. This situation can cause the ground product to fail to meet the established precision requirement, and can also accelerate the wear of the grinding wheel and shorten its service life. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a full -automatic diamond grinding wheel sharpening machine of programmable control to solve the technical problem that when the worker uses traditional cutter for manual grinding in prior art, due to the difficulty in accurate control, the profile and uniformity of sharpening often cannot be fully guaranteed.
[0006] The technical problem solved by the utility model can be realized by the following technical scheme:
[0007] A full -automatic diamond grinding wheel sharpening machine of programmable control, comprising a supporting frame, the device further comprises a sharpening mechanism for sharpening the grinding wheel, a moving mechanism for driving the sharpening mechanism to move longitudinally and transversely, a driving assembly for driving the grinding wheel to rotate and a support box for supporting the driving assembly, the moving mechanism is arranged on the supporting frame, the sharpening mechanism comprises a diamond pen, an adjusting frame is arranged on the moving mechanism in cooperation, the adjusting frame is provided with an adjusting assembly for adjusting the position of the diamond pen, the diamond pen is arranged on the adjusting assembly, and the support box is arranged on the supporting frame.
[0008] As a further scheme of the present utility model: the adjusting assembly includes a threaded rod rotationally connected with the adjusting frame, one end of the threaded rod is coaxially fixedly connected with an eccentricity rocking wheel, the bottom of the diamond pen is fixedly connected with a sliding block threadedly connected with the threaded rod, and the inner bottom of the adjusting frame is provided with a guide assembly for guiding and limiting the sliding block.
[0009] As a further scheme of the present utility model: the sliding block is fixedly connected with a limiting sliding plate, the guide assembly includes a guide plate fixedly connected with the inner bottom of the adjusting frame and slidingly matched with the limiting sliding plate, and the distribution direction of the guide plate is the same as the extension direction of the threaded rod.
[0010] As a further scheme of the present utility model: one side of the adjusting frame is fixedly connected with a locking clamping plate, the threaded rod is arranged in the middle of the locking clamping plate, and a wrench for clamping the threaded rod by driving the locking clamping plate is arranged on the locking clamping plate.
[0011] As a further scheme of the present utility model: the driving assembly includes a motor arranged on one side of the supporting box, and the grinding wheel is fixed on the output end of the motor.
[0012] As a further scheme of the present utility model: the supporting box includes a box body, a bearing is fixedly connected to the upper end of the box body, a transmission rod is rotationally arranged in the middle of the bearing, a hand wheel is coaxially fixedly connected to the upper end of the transmission rod, a driving thread is arranged in the lower half of the transmission rod, an installation plate is threadedly connected to the driving thread, an opening slidingly matched with the installation plate is formed in one side of the box body, and the motor is fixedly arranged on the installation plate.
[0013] As a further scheme of the present utility model: the moving mechanism includes a longitudinal electric guide rail fixedly connected to the supporting frame, a transverse electric guide rail is cooperatively arranged on the longitudinal electric guide rail, and the adjusting frame is cooperatively arranged on the transverse electric guide rail.
[0014] As a further scheme of the present utility model: the motor is sleeved with a soundproof box at one end close to the output end, an operation opening is formed in the side close to the diamond pen of the soundproof box, and a baffle is slidingly matched with the operation opening.
[0015] As a further scheme of the present utility model: an arc-shaped notch matched with the shape of the upper side of the diamond pen is formed in the bottom of the baffle.
[0016] As a further scheme of the present utility model: a sliding track is fixedly arranged on the supporting frame, and the transverse electric guide rail is cooperatively arranged on the sliding track and the longitudinal electric guide rail.
[0017] The present utility model has the advantages of:
[0018] 1. In use, this utility model utilizes a longitudinal electric guide rail to drive the diamond pen to reciprocate longitudinally along the longitudinal electric guide rail and sliding track, while a transverse electric guide rail drives the diamond pen laterally. This allows the tip of the diamond pen to move along an arc-shaped path, thereby achieving precise adjustment of the grinding wheel's sharpness. During use, the grinding production line operates more smoothly, achieving higher overall sharpening efficiency and sharpness, while also reducing operational risks for workers and ensuring effective sharpening.
[0019] 2. When using this invention, if it needs to be adapted to grinding wheels of different sizes, the eccentric rocker wheel needs to be rotated to adjust the radius of the diamond pen to fit the grinding wheel, facilitating contact between the diamond pen and the edge of the grinding wheel for sharpening. After adjustment, the worker rotates the wrench, which drives the threaded clamping rod to rotate, thereby causing the locking plate to clamp the threaded rod, achieving positioning of the threaded rod and preventing the squeezing force and vibration generated during grinding wheel sharpening from causing the threaded rod to rotate in the opposite direction, affecting the grinding accuracy of the diamond pen.
[0020] 3. When using this utility model, if the radius of the grinding wheel is small and the diamond pen cannot contact the edge of the grinding wheel, the handwheel can be rotated. The handwheel drives the transmission rod and the drive thread to rotate, the drive thread drives the mounting plate to move up and down, the mounting plate drives the motor to move up and down, and the motor drives the grinding wheel to move, thereby realizing the adjustment of the horizontal height of the grinding wheel so that the diamond pen can make normal contact with the edge of the grinding wheel. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings.
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the grinding wheel after installation.
[0024] Figure 3 This is a schematic diagram of the blade-sharpening mechanism of this utility model;
[0025] Figure 4 This is a schematic diagram of the support box structure of this utility model;
[0026] Figure 5 This is a schematic diagram of the longitudinal section structure of the support box of this utility model;
[0027] Figure 6 This is a schematic diagram of the mounting plate structure of this utility model.
[0028] In the diagram: 1. Support frame; 2. Support box; 201. Box body; 202. Transmission rod; 203. Handwheel; 204. Bearing; 205. Drive thread; 206. Mounting plate; 3. Motor; 4. Grinding wheel; 5. Moving mechanism; 501. Longitudinal electric guide rail; 502. Transverse electric guide rail; 503. Sliding rail; 6. Soundproof box; 7. Sharpening mechanism; 701. Adjusting frame; 702. Guide plate; 703. Slider; 704. Threaded rod; 705. Eccentric rocker wheel; 706. Locking clamp; 707. Wrench; 708. Diamond pen; 709. Limiting slide plate; 8. Baffle. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0030] like Figures 1-6 As shown, a programmable fully automatic diamond grinding wheel sharpening machine includes a support frame 1. The device also includes a sharpening mechanism 7 for sharpening a grinding wheel 4, and a moving mechanism 5 for driving the sharpening mechanism 7 to move longitudinally and laterally. The moving mechanism 5 is mounted on the support frame 1 and includes a longitudinal electric guide rail 501 and a sliding rail 503 fixedly connected to the support frame 1. The longitudinal electric guide rail 501 and the sliding rail 503 are parallel to each other. A transverse electric guide rail 502 is fitted onto the longitudinal electric guide rail 501 and the sliding rail 503. The longitudinal electric guide rail 501 can drive the transverse electric guide rail 502 and the sharpening mechanism 7 closer to or further away from the center of the grinding wheel 4, thereby facilitating the adjustment of the sharpness of the grinding wheel 4.
[0031] The sharpening mechanism 7 includes a diamond pen 708 and an adjusting frame 701 mounted on a transverse electric guide rail 502. The adjusting frame 701 is mounted on the transverse electric guide rail 502 to facilitate its movement. The adjusting frame 701 is equipped with an adjusting component for adjusting the position of the diamond pen 708. The adjusting component includes a threaded rod 704 rotatably connected to the adjusting frame 701. One end of the threaded rod 704 is coaxially fixedly connected to an eccentric rocker wheel 705. The bottom of the diamond pen 708 is fixedly connected to a slider 703 threadedly connected to the threaded rod 704. When sharpening grinding wheels 4 of different sizes is required, the eccentric rocker wheel 705 needs to be rotated to adjust the radius of the diamond pen 708 to fit the grinding wheel 4, facilitating contact between the diamond pen 708 and the edge of the grinding wheel 4, thus achieving the sharpening operation of the grinding wheel 4.
[0032] The bottom of the sliding block 703 is fixedly connected with a limiting sliding plate 709, and a guide assembly for guiding and limiting the sliding block 703 is arranged on the inner bottom of the adjusting frame 701. The guide assembly comprises a guide plate 702 fixedly connected with the inner bottom of the adjusting frame 701 and in sliding cooperation with the limiting sliding plate 709. The guide plate 702 is distributed in the same direction as the extension direction of the threaded rod 704. When the sliding block 703 moves under the action of the threaded rod 704, the limiting sliding plate 709 slides along the guide plate 702, and the guide effect is realized through the limiting sliding plate 709 and the guide plate 702, so that the position of the diamond pen 708 is prevented from deviating when the threaded rod 704 rotates. The adjusting frame 701 is fixedly connected with a locking clamping plate 706 on one side, and the locking clamping plate 706 is provided with an opening in the middle. The threaded rod 704 is arranged in the middle of the locking clamping plate 706 in a matched mode. The locking clamping plate 706 is provided with a wrench 707 capable of clamping the threaded rod 704. The bottom of the wrench 707 is fixedly connected with a threaded pressing rod, and the threads at both ends of the threaded pressing rod are opposite in direction. The worker rotates the wrench 707, and the threaded pressing rod is rotated by the wrench 707, so that the locking clamping plate 706 clamps the threaded rod 704, the positioning of the threaded rod 704 is realized, the extrusion force and vibration generated when the grinding wheel 4 is opened are avoided, the threaded rod 704 is prevented from rotating in the opposite direction, and the grinding precision of the diamond pen 708 is affected.
[0033] The device further comprises a motor 3 for driving the grinding wheel 4 to rotate and a support box 2 for supporting the motor 3. The support box 2 is arranged on the support frame 1, and the grinding wheel 4 is fixed on the output end of the motor 3 by bolts.
[0034] The support box 2 comprises a box body 201, and a bearing 204 is fixedly connected to the upper end of the box body 201. A transmission rod 202 is rotatably arranged in the middle of the bearing 204. A hand wheel 203 is coaxially fixedly connected to the upper end of the transmission rod 202. The transmission rod 202 can be rotated by rotating the hand wheel 203. A driving thread 205 is arranged on the lower half of the transmission rod 202. An installation plate 206 is threadedly connected to the driving thread 205. An opening is formed in one side of the box body 201 and in sliding cooperation with the installation plate 206. The motor 3 is fixedly arranged on the installation plate 206. When the size of the grinding wheel 4 is too small, the height of the grinding wheel 4 needs to be adjusted, so that the diamond pen 708 can contact the edge of the grinding wheel 4. When adjusting, the hand wheel 203 can be rotated, the transmission rod 202 and the driving thread 205 are driven by the hand wheel 203 to rotate, the installation plate 206 is driven by the driving thread 205 to move up and down, the motor 3 is driven by the installation plate 206 to move up and down, and the grinding wheel 4 is driven by the motor 3 to move, so as to realize the adjustment of the horizontal height of the grinding wheel 4, and the diamond pen 708 can normally contact the edge of the grinding wheel 4.
[0035] The motor 3 is sleeved with a sound insulation box 6 close to one end of the output end, the sound insulation box 6 is provided with an operation port close to the side of the diamond pen 708, the operation port is slidably connected with a baffle 8, the baffle 8 can shield the operation port, so as to weaken the propagation effect of noise. The bottom of the baffle 8 is provided with an arc-shaped gap matched with the shape of the upper side of the diamond pen 708, so as to facilitate the clamping of the baffle 8 on the upper side of the diamond pen 708.
[0036] In order to facilitate the person skilled in the art to understand the embodiment of the present scheme, the working principle of the embodiment of the present scheme will be described in combination with specific application scenarios:
[0037] In use, when it is necessary to adapt to different sizes of the grinding wheel 4, the eccentric handle 705 needs to be rotated to adjust the radius of the diamond pen 708 to adapt to the grinding wheel 4, so as to facilitate the contact between the diamond pen 708 and the edge of the grinding wheel 4, and realize the opening operation of the grinding wheel 4. When the sliding block 703 moves under the action of the threaded rod 704, the limiting sliding plate 709 will slide along the guide plate 702, and the guiding effect is realized through the limiting sliding plate 709 and the guide plate 702, so as to avoid the deviation of the position of the diamond pen 708 when the threaded rod 704 rotates. After the adjustment is completed, the worker rotates the wrench 707, the wrench 707 drives the threaded compression rod to rotate, so as to drive the locking clamping plate 706 to clamp the threaded rod 704, realize the positioning of the threaded rod 704, avoid the extrusion force and vibration generated when the grinding wheel 4 is opened, and cause the threaded rod 704 to rotate in the opposite direction, which affects the grinding accuracy of the diamond pen 708;
[0038] When the radius of the grinding wheel 4 is small and the diamond pen 708 cannot contact the edge of the grinding wheel 4, the hand wheel 203 can be rotated, the hand wheel 203 drives the transmission rod 202 and the driving thread 205 to rotate, the driving thread 205 drives the mounting plate 206 to move up and down, the mounting plate 206 drives the motor 3 to move up and down, and the motor 3 drives the grinding wheel 4 to move, so as to realize the adjustment of the horizontal height of the grinding wheel 4, so that the diamond pen 708 can normally contact the edge of the grinding wheel 4;
[0039] In use, the longitudinal electric guide rail 501 drives the diamond pen 708 to move back and forth along the longitudinal electric guide rail 501 and the sliding track 503, and the transverse electric guide rail 502 drives the diamond pen 708 to move transversely, so that the end of the diamond pen 708 can move along an arc-shaped path, thereby realizing accurate adjustment of the sharpness of the grinding wheel 4. The grinding production line runs more smoothly, the overall opening efficiency and sharpness are higher, and the operation risk of the workers is also reduced, and the opening effect is guaranteed.
[0040] The above has carried out the detailed description to one embodiment of the utility model, but the content described is only the preferred embodiment of the utility model, cannot be considered for limiting the implementation scope of the utility model. All equal changes and improvements etc. that are made in the utility model application scope should still belong to the patent coverage scope of the utility model.
Claims
1. A programmable controlled fully automatic diamond wheel sharpener comprising a support frame (1), characterized in that Also include: The grinding mechanism (7) for grinding the grinding wheel (4), the moving mechanism (5) for driving the grinding mechanism (7) to move longitudinally and transversely, the moving mechanism (5) is arranged on the support frame (1), the grinding mechanism (7) includes diamond pen (708), the adjusting frame (701) is arranged on the moving mechanism (5), the adjusting frame (701) is provided with adjusting assembly for adjusting the position of diamond pen (708), the diamond pen (708) is arranged on the adjusting assembly; The drive assembly for driving the grinding wheel (4) to rotate and the support box (2) for supporting the drive assembly, the support box (2) is arranged on the support frame (1).
2. A programmable controlled full automatic diamond wheel dressing machine according to claim 1, characterized in that, The adjusting assembly includes a threaded rod (704) rotatably connected with the adjusting frame (701), one end of the threaded rod (704) is coaxially fixedly connected with an eccentric rocker (705), the bottom of the diamond pen (708) is fixedly connected with a sliding block (703) threadedly connected with the threaded rod (704), and the inner bottom of the adjusting frame (701) is provided with a guide assembly for guiding and limiting the sliding block (703).
3. A programmable controlled fully automatic diamond wheel dressing machine as claimed in claim 2, wherein, The bottom of the sliding block (703) is fixedly connected with a limiting sliding plate (709), the guide assembly includes a guide plate (702) fixedly connected with the inner bottom of the adjusting frame (701) and slidably matched with the limiting sliding plate (709), and the distribution direction of the guide plate (702) is the same as the extension direction of the threaded rod (704).
4. The programmable controlled full-automatic diamond wheel dressing machine according to claim 2, characterized in that, One side of the adjusting frame (701) is fixedly connected with a locking clamp plate (706), the threaded rod (704) is arranged in the middle of the locking clamp plate (706), and the locking clamp plate (706) is provided with a wrench (707) capable of clamping the threaded rod (704).
5. The programmable controlled full-automatic diamond wheel dressing machine according to claim 1, characterized in that, The drive assembly includes a motor (3) arranged on one side of the support box (2), and the grinding wheel (4) is fixed on the output end of the motor (3).
6. A programmable controlled fully automatic diamond wheel dressing machine as claimed in claim 5, wherein, The support box (2) includes a box body (201), the upper end of the box body (201) is fixedly connected with a bearing (204), the middle of the bearing (204) is rotatably provided with a transmission rod (202), the upper end of the transmission rod (202) is coaxially fixedly connected with a hand wheel (203), the lower half of the transmission rod (202) is provided with a drive screw (205), the drive screw (205) is threadedly connected with a mounting plate (206), one side of the box body (201) is provided with an opening slidably matched with the mounting plate (206), and the motor (3) is fixedly arranged on the mounting plate (206).
7. The programmable controlled full-automatic diamond wheel dressing machine according to claim 1, characterized in that, The moving mechanism (5) includes a longitudinal electric guide rail (501) fixedly connected to the support frame (1), a transverse electric guide rail (502) is arranged on the longitudinal electric guide rail (501), and the adjusting frame (701) is arranged on the transverse electric guide rail (502).
8. A programmable controlled fully automatic diamond wheel dressing machine as claimed in claim 6, wherein, The motor (3) is provided with a soundproof box (6) near one end of the output end, the soundproof box (6) is provided with an operation opening near one side of the diamond pen (708), and the operation opening is slidably matched with a baffle (8).
9. A programmable controlled fully automatic diamond wheel dressing machine as claimed in claim 8, wherein, The bottom of the baffle (8) is provided with an arc-shaped notch matched with the upper side shape of the diamond pen (708).
10. A programmable controlled fully automatic diamond wheel dressing machine as claimed in claim 7, wherein, The supporting frame (1) is fixedly provided with a sliding track (503), and the transverse electric guide rail (502) is arranged on the sliding track (503) and the longitudinal electric guide rail (501) in a matched mode.