Pouring device for building block manufacturing

By introducing vibration and elastic support components into the casting device for building block manufacturing, the problem of uneven concrete distribution was solved, the uniformity and strength of the blocks were improved, and manufacturing efficiency was increased.

CN223719746UActive Publication Date: 2025-12-26GUANGDONG DINGXIN BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202423214188.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-26
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In existing building block manufacturing and casting equipment, the concrete is unevenly distributed during the casting process, resulting in insufficient density and affecting the strength and durability of the blocks.

Method used

The method employs a movable molding die combined with a vibration generating component and an elastic support component. Vibration and elastic support ensure the compactness of the raw material, while a leveling component ensures the flatness of the molding die, thereby improving the casting quality.

Benefits of technology

It enhances the uniformity and strength of the blocks, improves manufacturing efficiency, and ensures the density and molding quality of the blocks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pouring device for manufacturing building blocks, which comprises two support frames and a material box fixedly connected between the support frames, the bottom of the material box is fixedly connected with a blanking pipe, a forming die is arranged below the blanking pipe, four universal wheels are uniformly arranged at the bottom of the forming die, two guide rods are connected in the two support frames in a sliding manner, and the two guide rods are connected with the bottom of the material box in a sliding manner. The sides, close to the forming die, of the two supporting frames are provided with a vibration generation assembly and an elastic supporting assembly correspondingly. The vibration generating assembly comprises a first mounting plate which is arranged on one side of the forming die and is of a U-shaped structure, a rotating shaft rotationally connected to the inner side of the first mounting plate and a plurality of cams fixedly connected to the outer side of the rotating shaft at equal intervals; the elastic supporting assembly comprises a second mounting plate which is arranged on one side of the forming die and is of a U-shaped structure and a plurality of springs which are evenly and fixedly connected to the side, close to the forming die, of the second mounting plate. By means of the structure, the movable forming die can generate vibration, the compactness of raw materials is enhanced, and the uniformity and strength of building block forming are guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to building block pouring device technical field, especially in building block manufacturing with pouring device. BACKGROUND

[0002] With the rapid development of the construction industry, the demand for building blocks is increasing, especially in energy saving, environmental protection and high performance building blocks. In the production process of building blocks, the pouring step is one of the key steps.

[0003] In the prior art, through retrieval, it is found that a kind of pouring device for building block manufacturing is disclosed in Chinese patent, its application number is 202420505127.8, the patent mainly includes forming device, forming device includes pouring table, the top of pouring table is fixedly connected with mold body;The bottom of pouring table is fixedly connected with push mechanism.The above-mentioned patent although solves the problem that when the existing pouring device is used, after material is poured into mold, its excess material will overflow, and meanwhile material cannot be leveled, so that building block forming quality is affected.But when the above-mentioned mold is filled with concrete, in the pouring process of lack of vibration mechanism, concrete only relies on its own gravity and simple flow to fill mold, it is difficult to ensure that concrete can fully fill every corner of mold, and uneven distribution of concrete is prone to occur.Concrete in mold is not dense enough, and air bubbles and voids can be generated, thereby affecting the overall strength and durability of building block.Therefore, the technical personnel in the art provide a kind of pouring device for building block manufacturing to solve the problems raised in the above background art. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of pouring device for building block manufacturing, and the movable forming mold can vibrate, which enhances the density of raw materials and ensures the uniformity and strength of building block forming.

[0005] To achieve the above-mentioned purpose, a kind of pouring device for building block manufacturing is provided, which includes two support frames and a material box fixedly connected between the support frames, the bottom of the material box is fixedly connected with a discharge pipe, a forming mold is arranged below the discharge pipe, four universal wheels are evenly installed at the bottom of the forming mold, two guide rods are slidingly connected inside each of the two support frames, a vibration generating assembly and an elastic support assembly are respectively arranged on the side of each support frame close to the forming mold;

[0006] The vibration generating assembly includes a first mounting plate arranged on one side of the forming mold and having a U-shaped structure, a rotating shaft rotatably connected to the inner side of the first mounting plate, and a plurality of cams fixedly connected to the outer side of the rotating shaft at equal intervals;

[0007] The elastic support assembly comprises a second mounting plate arranged on one side of the forming die and having a U-shaped structure, and a plurality of springs fixedly connected to the second mounting plate on the side close to the forming die.

[0008] According to the pouring device for manufacturing building blocks, the bottom of the material box and the side close to the edge are provided with a scraping assembly, the scraping assembly comprises a first electric push rod fixedly connected to the bottom of the material box and a scraper fixedly connected to the bottom of the piston rod of the first electric push rod.

[0009] According to the pouring device for manufacturing building blocks, the vibration generating assembly further comprises a second electric push rod fixedly connected to one side of the support frame and a motor fixedly connected to one end of the first mounting plate, one end of the rotating shaft close to the motor is fixedly connected with the output shaft of the motor through the first mounting plate, the first mounting plate is fixedly connected with the end of the piston rod of the second electric push rod, and the first mounting plate is further fixedly connected with the adjacent guide rod.

[0010] According to the pouring device for manufacturing building blocks, the elastic support assembly further comprises a third electric push rod fixedly connected to one side of the support frame, the second mounting plate is fixedly connected with the end of the piston rod of the third electric push rod, and the second mounting plate is further fixedly connected with the adjacent guide rod.

[0011] According to the pouring device for manufacturing building blocks, the side, away from the scraper, of the support frame is fixedly connected with a positioning plate, the side, away from the positioning plate, of the second mounting plate is provided with a limiting assembly, the limiting assembly comprises a fourth electric push rod fixedly connected to one end of the second mounting plate and a limiting plate fixedly connected to the end of the piston rod of the fourth electric push rod, and the limiting plate is in sliding connection with the forming die.

[0012] According to the pouring device for manufacturing building blocks, the side, close to the first mounting plate, of the forming die and located on the side in contact with the cam is provided with a rolling rod, and the side, close to the forming die, of the first mounting plate is fixedly connected with a buffer pad.

[0013] The utility model has the advantages of:

[0014] 1. Compared with the prior art, the movable forming die can vibrate under the action of the vibration generating assembly and the elastic support assembly, the compactness of the raw materials is enhanced, and the uniformity and strength of the formed building blocks are ensured.

[0015] 2. Compared with the prior art, the forming die adopts a separation structure for use, the formed forming die after pouring can be conveniently removed, so that the formed forming die to be poured can be moved to the lower side of the feeding pipe for continuous pouring work, the efficiency of manufacturing building blocks is improved, and the utility model has high practicability.

[0016] The additional aspects and advantages of the present application will be given in part in the following description, and will become apparent from the description, or can be learned by the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0017] The present application will be further described below in conjunction with the drawings and embodiments;

[0018] Figure 1 Fig. 1 is a first overall structure schematic diagram of the pouring device for manufacturing building blocks of the present application;

[0019] Figure 2 Fig. 2 is a second overall structure schematic diagram of the pouring device for manufacturing building blocks of the present application;

[0020] Figure 3 Fig. 3 is a third overall structure schematic diagram of the pouring device for manufacturing building blocks of the present application;

[0021] Figure 4 Fig. 4 is a structure schematic diagram of the elastic support assembly and the vibration generating assembly of the pouring device for manufacturing building blocks of the present application.

[0022] LEGEND

[0023] 1, support frame; 2, material box; 3, discharging pipe; 4, forming die; 5, universal wheel; 6, guide rod; 7, first mounting plate; 8, cam; 9, limiting plate; 10, first electric push rod;

[0024] 11, scraper; 12, motor; 13, second electric push rod; 14, rotating shaft; 15, positioning plate; 16, third electric push rod; 17, second mounting plate; 18, spring; 19, fourth electric push rod; 20, buffer pad. DETAILED DESCRIPTION

[0025] This part will describe the specific embodiments of the present application in detail, the preferred embodiments of the present application are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, but it cannot be understood as the limitation of the protection scope of the present application.

[0026] REFERENCE Figure 1 , Figure 2 , Figure 3 and Figure 4The utility model discloses an embodiment building block manufacturing is with pouring device, it includes two support frame 1 and fixedly connected between support frame 1's material box 2, the material box 2 bottom is fixedly connected with the downcomer 3, is equipped with the forming die 4 under the downcomer 3, four universal wheel 5 are evenly installed in the forming die 4 bottom, two support frame 1 inside are slidably connected with two guide rod 6, and one side of two support frame 1 is close to forming die 4 respectively is equipped with vibration generating subassembly and elastic support subassembly.

[0027] Forming die 4 uses separation structure to use, the universal wheel 5 that sets up in the bottom is convenient for the movement of forming die 4, guarantee the free activity operation of forming die 4 simultaneously. And the movable forming die 4 can produce vibration under the action of vibration generating subassembly and elastic support subassembly, has strengthened the compactness of raw material, has guaranteed the uniformity and strength of block forming. And the forming die 4 after pouring is completed can be removed conveniently, to facilitate the movable forming die 4 of pouring to be moved to the downcomer 3 below and carries out the continuity pouring work, benefit to improve the efficiency of building block manufacturing, and the practicality is strong.

[0028] Vibration generating subassembly includes the first mounting plate 7 of U-shaped structure in forming die 4 one side, the rotating shaft 14 of rotating connection in the first mounting plate 7 inside, multiple equidistance fixedly connected in the rotating shaft 14 outside cam 8, the second electric push rod 13 of fixed connection in support frame 1 one side and the motor 12 of fixed connection in the first mounting plate 7 one end, the rotating shaft 14 one end close to the motor 12 is fixedly connected with the output shaft of motor 12 and penetrates the first mounting plate 7, the first mounting plate 7 is fixedly connected with the piston rod end of second electric push rod 13, and the first mounting plate 7 is also fixedly connected with adjacent guide rod 6.

[0029] Second electric push rod 13 runs and pushes the first mounting plate 7 to one side of forming die 4 and moves, and makes the first mounting plate 7 with the outside contact of forming die 4. Through the motor 12 operation drives the rotating shaft 14 rotation, can realize the rotation from operation of cam 8 under the rotating rotating shaft 14, and vibration is produced through rotation and the contact of forming die 4, helps raw material to be evenly divided in mould, has guaranteed the uniformity and compactness of building block.

[0030] Elastic support subassembly includes the second mounting plate 17 of U-shaped structure in forming die 4 one side, multiple evenly fixedly connected in the second mounting plate 17 close to forming die 4 one side spring 18 and the third electric push rod 16 of fixed connection in support frame 1 one side, the second mounting plate 17 is fixedly connected with the piston rod end of third electric push rod 16, and the second mounting plate 17 is also fixedly connected with adjacent guide rod 6.

[0031] Third electric push rod 16 pushes the second mounting plate 17 to one side of forming die 4 and moves, makes the spring 18 with the outside contact of forming die 4, is used for guaranteeing the free activity operation of forming die 4 under the action of spring 18, simultaneously plays the reset action, to realize the vibration effect of forming die 4.

[0032] The bottom of the material box 2 and the side close to the edge are provided with a scraping assembly, which comprises a first electric push rod 10 fixedly connected to the bottom of the material box 2 and a scraper 11 fixedly connected to the bottom of the piston rod of the first electric push rod 10.

[0033] When the pouring is completed and the forming mold 4 needs to be pulled out, the first electric push rod 10 drives the scraper 11 to move to the top of the forming mold 4, and the top of the forming mold 4 can be scraped by the cooperation of the moving forming mold 4 and the scraper 11, which ensures the flatness of the raw materials in the material box 2, thereby further improving the forming quality of the blocks.

[0034] The side away from the scraper 11 of the support frame 1 is fixedly connected with a positioning plate 15, and the side away from the positioning plate 15 of the second mounting plate 17 is provided with a limiting assembly, which comprises a fourth electric push rod 19 fixedly connected to one end of the second mounting plate 17 and a limiting plate 9 fixedly connected to the end of the piston rod of the fourth electric push rod 19, and the limiting plate 9 is slidably connected with the forming mold 4.

[0035] When the forming mold 4 is vibrated, the fourth electric push rod 19 drives the limiting plate 9 to contact the outside of the forming mold 4, and the cooperation with the positioning plate 15 helps to ensure the stability of the forming mold 4 during movement, and plays a good limiting role.

[0036] The side of the forming mold 4 close to the first mounting plate 7 and located on the side in contact with the cam 8 is provided with a rolling rod, which reduces friction and helps the cam 8 to move more smoothly. The side of the first mounting plate 7 close to the forming mold 4 is fixedly connected with a buffer pad 20 for reducing the direct impact between the forming mold 4 and the first mounting plate 7.

[0037] Working principle: the forming mold 4 moves below the feeding pipe 3, the second electric push rod 13 drives the first mounting plate 7 to move to one side of the forming mold 4 and makes the first mounting plate 7 contact the outside of the forming mold 4. The third electric push rod 16 drives the second mounting plate 17 to move to one side of the forming mold 4, so that the spring 18 contacts the outside of the forming mold 4;

[0038] The rotation of the cam 8 is realized by the rotation of the rotating shaft 14 driven by the motor 12, and the vibration is generated by the rotation and contact with the forming mold 4. The free operation of the forming mold 4 is ensured by the action of the spring 18, and the reset function is realized, so as to realize the vibration effect of the forming mold 4, help the raw materials to be evenly distributed in the mold, ensure the uniformity and compactness of the building blocks, and ensure the uniformity and strength of the block forming;

[0039] And the forming mold 4 after pouring can be easily removed, so as to facilitate the movement of the forming mold 4 to be poured below the feeding pipe 3 for continuous pouring work, which is beneficial to improve the efficiency of building block manufacturing and has high practicality.

[0040] The utility model embodiment has been explained in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiment, still can make various changes in the knowledge range of ordinary skill in the art who has possessed under the premise of not departing from the utility model tenet.

Claims

1. A casting device for manufacturing building blocks, characterized in that, It includes two support frames (1) and a material box (2) fixedly connected between the support frames (1). The bottom of the material box (2) is fixedly connected to a feeding pipe (3). A forming mold (4) is provided below the feeding pipe (3). Four universal wheels (5) are evenly installed at the bottom of the forming mold (4). Two guide rods (6) are slidably connected inside the two support frames (1). A vibration generating component and an elastic support component are respectively provided on the side of the two support frames (1) near the forming mold (4). The vibration generating component includes a first mounting plate (7) with a U-shaped structure located on one side of the molding die (4), a rotating shaft (14) rotatably connected to the inner side of the first mounting plate (7), and a plurality of cams (8) equidistantly fixed to the outer side of the rotating shaft (14); The elastic support assembly includes a second mounting plate (17) with a U-shaped structure located on one side of the molding mold (4) and a plurality of springs (18) uniformly fixedly connected to the side of the second mounting plate (17) near the molding mold (4).

2. A casting apparatus for manufacturing a building block according to claim 1, wherein The bottom of the material box (2) and the side near the edge are provided with a scraping assembly. The scraping assembly includes a first electric push rod (10) fixedly connected to the bottom of the material box (2) and a scraper (11) fixedly connected to the bottom of the piston rod of the first electric push rod (10).

3. A casting apparatus for manufacturing a building block according to claim 1, wherein The vibration generating assembly also includes a second electric push rod (13) fixedly connected to one side of the support frame (1) and a motor (12) fixedly connected to one end of the first mounting plate (7). The end of the rotating shaft (14) near the motor (12) passes through the first mounting plate (7) and is fixedly connected to the output shaft of the motor (12). The first mounting plate (7) is fixedly connected to the piston rod end of the second electric push rod (13). The first mounting plate (7) is also fixedly connected to the adjacent guide rod (6).

4. A casting apparatus for manufacturing a building block according to claim 1, wherein The elastic support assembly also includes a third electric push rod (16) fixedly connected to one side of the support frame (1), the second mounting plate (17) is fixedly connected to the piston rod end of the third electric push rod (16), and the second mounting plate (17) is also fixedly connected to the adjacent guide rod (6).

5. A pouring device for manufacturing building blocks according to claim 4, characterized in that The support frame (1) is fixedly connected to a positioning plate (15) on the side away from the scraper (11). The second mounting plate (17) is provided with a limiting component on the side away from the positioning plate (15). The limiting component includes a fourth electric push rod (19) fixedly connected to one end of the second mounting plate (17) and a limiting plate (9) fixedly connected to the piston rod end of the fourth electric push rod (19). The limiting plate (9) is slidably connected to the molding die (4).

6. A casting apparatus for manufacturing a building block according to claim 5, wherein A roller is installed on the side of the molding die (4) near the first mounting plate (7) and on the side that contacts the cam (8). A buffer pad (20) is fixedly connected to the side of the first mounting plate (7) near the molding die (4).

Citation Information

Patent Citations

  • Pouring device for building block manufacturing

    CN221892223U