Autoclaved curing device for autoclaved lightweight aerated concrete block production

Abstract

The utility model relates to the technical field of autoclaved aerated concrete blocks, and discloses an autoclaved curing device for producing autoclaved lightweight aerated concrete blocks, which comprises supporting legs, a mounting frame is fixedly mounted at the tops of the supporting legs, and a control box is fixedly mounted on the outer wall of the mounting frame. And a curing chamber is fixedly mounted at the top of the mounting frame. The first motor is arranged to drive the first rotating wheel and the second rotating wheel to rotate, stable and continuous operation of the conveying belt is guaranteed through synchronous belt transmission, transverse movement of building blocks in the conveying process is effectively limited through cooperation of the spring and the limiting guide plate, the building blocks are prevented from sliding off or deviating from a rail due to vibration or external force, and meanwhile the building blocks are prevented from falling off or deviating from the rail. The air cylinder pushes the sliding block to slide in the sliding hole, accurate clamping of building blocks at different positions can be achieved in cooperation with the telescopic action of the electric telescopic rod, then the second motor drives the clamping plate to rotate, and the effects of improving the building block conveying efficiency and clamping flexibility and adaptability are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to autoclaved aerated concrete block technical fields, concretely to a kind of autoclaved curing device for autoclaved light aerated concrete block production. BACKGROUND

[0002] Autoclaved aerated concrete block is with fly ash, lime, cement, gypsum, slag as main raw material, join appropriate gasification agent, adjusting agent, bubble stabilizer, by batching, pouring, static, cutting and high pressure steaming process etc. Process and be made of a kind of porous concrete product. Autoclaved aerated concrete block unit volume weight is one-third of clay brick, thermal insulation performance is 3-4 times of clay brick, sound insulation performance is 2 times of clay brick, impermeability is more than one times of clay brick, fire resistance is 6-8 times of reinforced concrete. The strength of block masonry is about 80% of the strength of block itself (red brick is 30%), and its construction characteristics are also very good, not only can produce various specifications in factory, but also can be sawn, planed, drilled, nailed like wood, and because its volume is relatively large, the construction speed is relatively fast, and it can be used as a general building filler.

[0003] In the production process of autoclaved light aerated concrete block, autoclaved curing is a crucial link, and the traditional conveying mode often relies on manual or simple mechanical device, so that the blocks are prone to position deviation, damage or uneven conveying speed during conveying, and at the same time, the spraying of curing liquid in the curing process often lacks precise control, resulting in uneven curing effect and unguaranteed quality of blocks, therefore, a kind of autoclaved curing device for autoclaved light aerated concrete block production needs to be designed. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of autoclaved curing device for autoclaved light aerated concrete block production to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of autoclaved curing device for autoclaved light aerated concrete block production, including support leg, the top of support leg is fixedly installed with installation frame, the outer wall of installation frame is fixedly installed with control box, the top of installation frame is fixedly installed with curing chamber;Conveying and curing assembly, conveying and curing assembly is set to the upper side of installation frame;The conveying and curing assembly includes: conveying clamping site, the conveying clamping site is set to the upper side of installation frame;Curing site, the curing site is set to the upper side of installation frame, and curing site is set to the inside and outside of conveying clamping site.

[0006] Preferably, the conveying clamping part comprises: a motor one, which is fixedly installed on the outer wall of the installation frame through a supporting block; sliding holes, which are opened on the top of the curing chamber and have two groups; the output end of the motor one is provided with a rotating shaft, the other end of the rotating shaft is provided with a first rotating wheel, one side of the first rotating wheel is provided with a second rotating wheel, and the outer walls of the first rotating wheel and the second rotating wheel are transmissionally connected with a synchronous belt.

[0007] Preferably, the inner walls of the first rotating wheel and the second rotating wheel are provided with a connecting shaft, the connecting shaft movably penetrates one side of the installation frame and extends to the other side inner wall of the installation frame, the outer wall of the connecting shaft movably sheathes a conveying belt, the conveying belt is arranged in the inside of the installation frame, springs are arranged above the conveying belt and are equidistantly and uniformly fixedly installed on the inner wall of the installation frame, the other end of each spring is provided with a limiting guide plate, and the limiting guide plates have two groups.

[0008] Preferably, the top of the sliding hole is provided with a protective shell, and the protective shell is fixedly installed on the top of the curing chamber; the inside of the sliding hole is slidably connected with a sliding block, and the sliding block extends to the top of the sliding hole; and the outer wall of the sliding hole is fixedly connected with an air cylinder, and the air cylinder is fixedly installed on the top of the curing chamber.

[0009] Preferably, the bottom of the sliding block is fixedly installed with a connecting limiting vertical plate, the inside of the connecting limiting vertical plate is provided with an installation slot, the outer wall of the connecting limiting vertical plate is provided with a moving hole, the inside of the installation slot is fixedly installed with an electric telescopic rod, the bottom of the electric telescopic rod is fixedly installed with a T-shaped sliding plate, the T-shaped sliding plate is slidably connected with the moving hole, the outer wall of the T-shaped sliding plate is fixedly installed with a motor two, the output end of the motor two is provided with a clamping plate through a rotating shaft, and the clamping plate is arranged on the inside of the T-shaped sliding plate.

[0010] Preferably, the curing part comprises: an installation horizontal plate, which is fixedly installed on the inner wall of the curing chamber; a supporting column, which is arranged on the outside of the installation frame; a moving groove is opened on the bottom of the inner wall of the installation horizontal plate; the outer wall of the installation horizontal plate is fixedly installed with a motor three through a motor cover; the output end of the motor three is provided with a lead screw, and the lead screw extends to the inside of the moving groove.

[0011] Preferably, the outer wall of the lead screw movably sheathes a moving block, the bottom of the moving block is fixedly installed with an installation water box, the bottom of the installation water box is communicatively provided with a spraying head, the top of the supporting column is fixedly installed with a curing water tank, the inside of the curing water tank is provided with a water pump, one side of the water pump is communicatively provided with a connecting flexible pipe, and the connecting flexible pipe movably penetrates the curing water tank and extends to the inside of the installation water box.

[0012] The utility model provides a kind of autoclaved light aerated concrete block production's autoclaved curing device. With the following beneficial effects:

[0013] (1) This utility model is equipped with a motor to drive the first and second rotating wheels to rotate. The synchronous belt transmission ensures that the conveyor belt runs smoothly and continuously. With the help of springs and limit guide plates, it provides effective restriction on the lateral movement of blocks during the conveying process, preventing blocks from slipping or deviating from the track due to vibration or external force. At the same time, the cylinder pushes the slider to slide in the sliding hole. With the extension and retraction of the electric telescopic rod, it can achieve precise clamping of blocks at different positions. Then, the second motor drives the clamping plate to rotate, thereby improving the efficiency of block conveying and the flexibility and adaptability of clamping.

[0014] (2) This utility model is equipped with a motor three to drive the lead screw to rotate, which drives the moving block to move precisely along the moving groove, thereby adjusting the position of the spray head. This allows the spray head to spray the curing liquid according to the size and position of the block, ensuring that the curing effect is uniform and effective. At the same time, the water pump delivers the curing liquid in the curing water tank to the installation water box through the connecting telescopic pipe, and then the spray head sprays it evenly on the block, thereby improving the strength and durability of the block. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a side view of the structure of an autoclaving device for the production of autoclaved lightweight aerated concrete blocks according to this utility model.

[0017] Figure 3 This is a top view of the structure of the curing area of ​​an autoclaving device for the production of autoclaved lightweight aerated concrete blocks according to this utility model.

[0018] Figure 4 This is a bottom view of the clamping structure of an autoclaving device for the production of autoclaved lightweight aerated concrete blocks according to this utility model.

[0019] In the diagram: 1. Support leg; 2. Mounting frame; 3. Control box; 4. Curing chamber; 5. Conveying and curing components; 51. Conveying clamping part; 511. Motor 1; 512. First rotating wheel; 513. Second rotating wheel; 514. Synchronous belt; 515. Conveyor belt; 516. Spring; 517. Limiting guide plate; 518. Sliding hole; 519. Protective shell; 5110. Slider; 5111. Cylinder; 5112. Connecting limiting vertical plate; 5113. Mounting groove; 5114. Moving hole; 5115. Electric telescopic rod; 5116. T-shaped sliding plate; 5117. Motor 2; 5118. Clamping plate; 52. Curing part; 521. Mounting horizontal plate; 522. Moving groove; 523. Motor 3; 524. Lead screw; 525. Moving block; 526. Mounting water box; 527. Spray head; 528. Support column; 529. Curing water tank; 5210. Water pump; 5211. Connecting telescopic pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be apparently and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] Examples of the described embodiments are shown in the accompanying drawings, in which like or similar designations that have been used throughout the various figures denote components that are the same or have the same function. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as limiting the present application. EMBODIMENT

[0022] The preferred embodiment of the autoclaved curing device for autoclaved lightweight aerated concrete block production provided by the present application is shown in the accompanying drawings. Figures 1-4 As shown in the drawings, the autoclaved curing device for autoclaved lightweight aerated concrete block production comprises support legs 1, the top of the support legs 1 is fixedly installed with an installation frame 2, the outer wall of the installation frame 2 is fixedly installed with a control box 3, and the top of the installation frame 2 is fixedly installed with a curing chamber 4; a conveying and curing assembly 5 is arranged above and outside the installation frame 2; the conveying and curing assembly 5 comprises: a conveying and clamping part 51 arranged above the installation frame 2; and a curing part 52 arranged above and outside the installation frame 2 and inside and outside the conveying and clamping part 51.

[0023] The conveying and clamping part 51 comprises: a motor one 511 fixedly installed on the outer wall of the installation frame 2 through a support block; slide holes 518 formed in the top of the curing chamber 4 and having two groups; the output end of the motor one 511 is provided with a rotating shaft, the other end of the rotating shaft is provided with a first rotating wheel 512, one side of the first rotating wheel 512 is provided with a second rotating wheel 513, and the outer walls of the first rotating wheel 512 and the second rotating wheel 513 are drivingly connected with a synchronous belt 514.

[0024] The inner walls of the first rotating wheel 512 and the second rotating wheel 513 are provided with a connecting shaft, the connecting shaft movably penetrates one side of the installation frame 2 and extends to the other side inner wall of the installation frame 2, the outer wall of the connecting shaft movably sheaths a conveying belt 515, the conveying belt 515 is arranged inside the installation frame 2, springs 516 are arranged above the conveying belt 515 and are equidistantly and uniformly fixedly installed on the inner wall of the installation frame 2, the other end of each spring 516 is provided with a limiting guide plate 517, and there are two groups of limiting guide plates 517.

[0025] The upper side of the sliding hole 518 is provided with a protective shell 519, and the protective shell 519 is fixedly installed on the top of the curing chamber 4. The inside of the sliding hole 518 is slidably connected with a sliding block 5110, and the sliding block 5110 extends to the upper side of the sliding hole 518. The outer wall of the sliding hole 518 is fixedly connected with a gas cylinder 5111, and the gas cylinder 5111 is fixedly installed on the top of the curing chamber 4.

[0026] The bottom of the sliding block 5110 is fixedly installed with a connecting limiting vertical plate 5112. The inside of the connecting limiting vertical plate 5112 is provided with an installation groove 5113. The outer wall of the connecting limiting vertical plate 5112 is provided with a moving hole 5114. The inside of the installation groove 5113 is fixedly installed with an electric telescopic rod 5115. The bottom of the electric telescopic rod 5115 is fixedly installed with a T-shaped sliding plate 5116, and the T-shaped sliding plate 5116 is slidably connected with the moving hole 5114. The outer wall of the T-shaped sliding plate 5116 is fixedly installed with a motor two 5117. The output end of the motor two 5117 is provided with a clamping plate 5118 through a rotating shaft, and the clamping plate 5118 is arranged on the inside of the T-shaped sliding plate 5116.

[0027] Further, the first rotating wheel 512 and the second rotating wheel 513 are driven to rotate through the motor one 511. The synchronous belt 514 ensures that the conveying belt 515 stably and continuously operates. The spring 516 and the limiting guide plate 517 cooperate to provide effective limitation for the transverse movement of the block in the conveying process, so that the block is prevented from sliding or deviating from the track due to vibration or external force. Meanwhile, the gas cylinder 5111 pushes the sliding block 5110 to slide in the sliding hole 518, and the extension and retraction action of the electric telescopic rod 5115 can realize accurate clamping of the block at different positions. Then, the motor two 5117 drives the clamping plate 5118 to rotate. Embodiment

[0028] On the basis of the first embodiment, the preferable embodiment of the autoclaved curing device for autoclaved lightweight aerated concrete block production provided by the utility model like Figures 1-4 As shown in the figure: the curing part 52 comprises: an installation horizontal plate 521, which is fixedly installed on the inner wall of the curing chamber 4; a support column 528, which is arranged on the outer side of the installation frame 2; the inner wall bottom of the installation horizontal plate 521 is provided with a moving groove 522. The outer wall of the installation horizontal plate 521 is fixedly installed with a motor three 523 through a motor cover. The output end of the motor three 523 is provided with a lead screw 524, and the lead screw 524 extends to the inside of the moving groove 522.

[0029] The outer wall of the lead screw 524 movably sheaths a moving block 525, the bottom of the moving block 525 is fixedly installed with a mounting water box 526, the bottom of the mounting water box 526 is communicatively provided with a spraying head 527, the top of a supporting column 528 is fixedly installed with a maintenance water tank 529, the inside of the maintenance water tank 529 is provided with a water pump 5210, one side of the water pump 5210 is communicatively provided with a connecting flexible pipe 5211, and the connecting flexible pipe 5211 movably penetrates through the maintenance water tank 529 and extends into the inside of the mounting water box 526.

[0030] Further, the motor three 523 is arranged to drive the lead screw 524 to rotate and drive the moving block 525 to accurately move along the moving groove 522, so as to adjust the position of the spraying head 527, so that the spraying head 527 sprays the curing liquid according to the size and position of the block, and ensures that the curing effect is uniform and effective, and at the same time, the water pump 5210 delivers the curing liquid in the maintenance water tank 529 to the mounting water box 526 through the connecting flexible pipe 5211, and then uniformly sprays the curing liquid on the block by the spraying head 527.

[0031] In use, first, under the control of the control box 3, the motor one 511 is started, and the first rotating wheel 512 is driven to rotate through the rotating shaft, and since the first rotating wheel 512 and the second rotating wheel 513 are drivingly connected through the synchronous belt 514, the second rotating wheel 513 also rotates synchronously, then the connecting shaft penetrates through the mounting frame 2 and is connected with the first rotating wheel 512 and the second rotating wheel 513 respectively, and the outer wall of the conveying belt 515 sheaths the rotating wheel and moves with the rotation of the rotating wheel, the conveying belt 515 is used to convey the blocks to be maintained from one end of the device to the other end, further, when the blocks reach the specified position, the cylinder 5111 pushes the sliding block 5110 to slide downward along the sliding hole 518, so that the connecting limiting vertical plate 5112 and the clamping mechanism thereon approach the blocks, the electric telescopic rod 5115 is started to drive the T-shaped sliding plate 5116 to slide along the moving hole 5114, so as to adjust the position of the clamping plate 5118, so that the clamping plate 5118 tightly clamps the blocks, the motor two 5117 can drive the clamping plate 5118 to rotate to adapt to blocks of different shapes and sizes, further, the mounting horizontal plate 521 is located inside the curing chamber 4, and the moving groove 522 arranged thereon allows the moving block 525 to move in the horizontal direction, then the motor three 523 is started to drive the lead screw 524 to rotate, and then drive the moving block 525 to move along the lead screw 524, so as to adjust the accurate position of the spraying head 527 according to the size and position of the block, the mounting water box 526 is fixedly installed at the bottom of the moving block 525, and the inside of the mounting water box 526 stores the cooling water or curing liquid used for maintenance, the spraying head 527 is communicatively arranged at the bottom of the mounting water box 526 and is used to uniformly spray the liquid on the blocks, and after the curing process is completed, the motor one 511 is started again to output the blocks maintained from the curing chamber 4 to the other end of the device.

[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.

Claims

1. Autoclave for the production of autoclaved lightweight aerated concrete blocks, comprising support legs (1), characterized in that: The top of the support leg (1) is fixedly installed with a mounting frame (2), the outer wall of the mounting frame (2) is fixedly installed with a control box (3), and the top of the mounting frame (2) is fixedly installed with a curing chamber (4); The conveying and curing assembly (5) is arranged above and outside the mounting frame (2); The conveying and curing assembly (5) comprises: The conveying clamping part (51) is arranged above the mounting frame (2); The curing part (52) is arranged above and outside the mounting frame (2), and the curing part (52) is arranged inside and outside the conveying clamping part (51).

2. The autoclaved curing device for producing autoclaved lightweight aerated concrete block according to claim 1, characterized in that: The conveying clamping part (51) comprises: The motor one (511) is fixedly installed on the outer wall of the mounting frame (2) through a support block; The sliding hole (518) is formed in the top of the curing chamber (4), and there are two groups in total; The output end of the motor one (511) is provided with a rotating shaft, and the other end of the rotating shaft is provided with a first rotating wheel (512), one side of the first rotating wheel (512) is provided with a second rotating wheel (513), and the outer walls of the first rotating wheel (512) and the second rotating wheel (513) are drivingly connected with a synchronous belt (514).

3. The autoclaved curing device for producing autoclaved lightweight aerated concrete block according to claim 2, characterized in that: The inner walls of the first rotating wheel (512) and the second rotating wheel (513) are provided with a connecting shaft, the connecting shaft movably penetrates one side of the mounting frame (2) and extends to the other side inner wall of the mounting frame (2), the outer wall of the connecting shaft movably sheathes a conveying belt (515), and the conveying belt (515) is arranged inside the mounting frame (2), the top of the conveying belt (515) is provided with a spring (516), the spring (516) is equidistantly and uniformly fixedly installed on the inner wall of the mounting frame (2), the other end of the spring (516) is provided with a limiting guide plate (517), and there are two groups in total.

4. The autoclaved curing device for producing autoclaved lightweight aerated concrete block according to claim 3, characterized in that: The top of the sliding hole (518) is provided with a protective shell (519), and the protective shell (519) is fixedly installed on the top of the curing chamber (4), the inside of the sliding hole (518) is slidingly connected with a sliding block (5110), and the sliding block (5110) extends to the top of the sliding hole (518), and the outer wall of the sliding hole (518) is fixedly connected with a gas cylinder (5111), and the gas cylinder (5111) is fixedly installed on the top of the curing chamber (4).

5. The autoclaved curing device for producing autoclaved lightweight aerated concrete block according to claim 4, characterized in that: The bottom of the sliding block (5110) is fixedly installed with a connecting limiting vertical plate (5112), the inside of the connecting limiting vertical plate (5112) is formed with a mounting groove (5113), the outer wall of the connecting limiting vertical plate (5112) is formed with a moving hole (5114), and the inside of the mounting groove (5113) is fixedly installed with an electric telescopic rod (5115).

6. The autoclaved curing device for producing autoclaved lightweight aerated concrete block according to claim 5, characterized in that: The bottom of the electric telescopic rod (5115) is fixedly installed with a T-shaped sliding plate (5116), the T-shaped sliding plate (5116) is in sliding connection with the moving hole (5114), an outer wall of the T-shaped sliding plate (5116) is fixedly installed with a second motor (5117), an output end of the second motor (5117) is provided with a clamping plate (5118) through a rotating shaft, and the clamping plate (5118) is arranged on the inner side of the T-shaped sliding plate (5116).

7. The autoclaved curing device for producing autoclaved lightweight aerated concrete block according to claim 1, characterized in that: The maintenance part (52) comprises: An installation horizontal plate (521) is fixedly installed on the inner wall of the maintenance chamber (4); A support column (528) is arranged on the outer side of the installation frame (2); A moving groove (522) is arranged on the inner wall of the bottom of the installation horizontal plate (521), a third motor (523) is fixedly installed on the outer wall of the installation horizontal plate (521) through a motor cover, an output end of the third motor (523) is provided with a lead screw (524), and the lead screw (524) extends into the inside of the moving groove (522).

8. The autoclaved curing device for producing autoclaved lightweight aerated concrete blocks according to claim 7, characterized in that: An outer wall of the lead screw (524) movably sleeves a moving block (525), the bottom of the moving block (525) is fixedly installed with an installation water box (526), the bottom of the installation water box (526) is in communication with a spraying head (527), the top of the support column (528) is fixedly installed with a maintenance water tank (529), the inside of the maintenance water tank (529) is provided with a water pump (5210), one side of the water pump (5210) is in communication with a connecting telescopic pipe (5211), the connecting telescopic pipe (5211) movably penetrates the maintenance water tank (529) and extends into the inside of the installation water box (526).

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