Bell mouth positioning and machining device

By adding a positioning component and a threaded connection of a positioning pin sleeve to the outer mold of the mold to fix the socket steel ring, the problem of the position of the steel socket in the lower production method is not easy to guarantee, thus realizing efficient and reliable mold processing and continuous production.

CN223719795UActive Publication Date: 2025-12-26JIANGSU JIANGYANG BUILDING MATERIAL MACHINERY
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Patent Information

Application Number
CN202520215085.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-12-26
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

In the existing technology, the production method of placing the steel socket and spigot at the bottom makes it difficult to guarantee the size and position of the socket steel ring, which reduces the reliability of production. In addition, different specifications of molds require different simulation molds, which increases the labor intensity and cost of workers.

Method used

A socket positioning processing device was designed, including an inner mold, an outer mold, a socket steel ring, a spigot bottom tray, and a positioning component. The socket steel ring is fixed on the circumference of the mold by the threaded connection of the positioning pin and the positioning pin sleeve. Combined with the welding of the reinforcing cage, the position reliability of the socket steel ring is ensured.

Benefits of technology

It improved production efficiency, reduced labor intensity and user costs, enhanced the reliability of mold applications, and enabled continuous production and efficient demolding.

✦ Generated by Eureka AI based on patent content.

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Abstract

A bellmouth positioning and processing device relates to the field of core mold processing. Comprising an inner mold, an outer mold, a socket steel ring and a socket bottom tray, the inner mold and the outer mold are concentrically arranged, the socket steel ring is located at the top end between the inner mold and the outer mold, and the socket bottom tray is located at the bottom end between the inner mold and the outer mold; the device further comprises a plurality of positioning assemblies, the positioning assemblies are evenly distributed on the outer mold in a circumferential mode, each positioning assembly comprises a positioning pin, and the positioning pins are used for penetrating through the outer mold and supporting the socket steel ring. The positioning assembly further comprises a positioning pin sleeve, a placement hole is formed in the outer die, the positioning pin sleeve is connected into the placement hole of the outer die, and the positioning pin is movably connected into the positioning pin sleeve. According to the utility model, the production efficiency is improved, and the labor intensity is reduced; the application of the mold is enhanced, and the user cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of core mold processing, and in particular to a socket positioning processing device. Background Technology

[0002] In recent years, the scale of cities in my country has expanded rapidly, and urban water supply and drainage projects have become an important part of urban infrastructure.

[0003] A significant feature of the core mold vibration process is its versatility; a single mold can produce cores with different interface types, such as flat-mouth, flexible tongue and groove, and FB jacking pipes. All of these use a working method where the socket is at the bottom and the spigot is at the top. After the material is laid out, the rotating gantry of the core mold host moves from a non-working position to a working position and locks itself before forming the spigot end. The working surface size of the concrete core spigot is achieved by using one hydraulic cylinder and two rubbing cylinders. After forming, the spigot body is detached from the formed core by a lifting cylinder, allowing for immediate demolding.

[0004] However, with urban development and the widespread application of FA-type jacking pipe cores, the A-type, due to its concave spigot body, cannot be formed by rolling and molding like the B-type. As a result, for a long time, the core mold process adopted a wait-and-see attitude towards this type of interface core. Small-sized A-type jacking pipes use the suspension roller process, while large-diameter ones use vertical vibration production. Both of these processes require a large number of molds and steam curing to achieve mass production, which increases the user's finished product quality and reduces user efficiency, making them unsuitable for the needs of a rapidly developing era.

[0005] Therefore, the applicant filed a utility model patent application in 2021 with application number CN202120466456.2, entitled "Steel Socket Type A Pipe Forming Mold". This invention provides a mechanical improvement for producing FA jacking pipe cores using a core mold process. It changes the conventional mold production method, achieving a new production method with the spigot at the bottom and the socket at the top, ensuring the smooth forming of FA jacking pipe cores, which has been well received by customers.

[0006] However, as its use became more widespread, we discovered new problems. The production method of placing the steel socket and spigot at the bottom ensured the spigot's forming, but it could not guarantee the size and position of the steel ring in the socket, thus reducing reliability.

[0007] Currently, such as Figure 3 As shown, the market adopts a method of making a simulation template 10. First, the steel cage 8 and the socket steel ring 3 are fixed in position on the template 10 and then welded. Then, the core is put into the mold to produce the tube. Since different specifications of molds require different specifications of simulation templates, it not only increases the labor intensity of workers, but also increases costs and reduces production efficiency. Utility Model Content

[0008] The utility model discloses to the above -mentioned problem provides a simple structure, convenient and reliable socket positioning processing device.

[0009] The utility model discloses a technical scheme for: socket positioning processing device, including inner mould, outer mould, socket steel ring and socket bottom tray, the concentricity of inner mould and outer mould is arranged,

[0010] Socket steel ring is located between the top of inner mould and outer mould, and the socket bottom tray is located between the bottom of inner mould and outer mould.

[0011] It further includes a plurality of positioning components, which are arranged on the outer mold in a circumferential manner,

[0012] The positioning component includes a positioning pin, which is used to pass through the outer mold and support the socket steel ring.

[0013] The positioning component further includes a positioning pin sleeve, the outer mold is provided with a mounting hole, the positioning pin sleeve is connected in the mounting hole of the outer mold, and the positioning pin is movably connected in the positioning pin sleeve.

[0014] The outer end of the positioning pin is provided with external threads, the outside of the perforation of the positioning pin sleeve is provided with internal threads, and the positioning pin and the positioning pin sleeve are connected through threads.

[0015] It further includes a steel cage, which is arranged between the inner mold and the outer mold,

[0016] The socket steel ring is connected to the steel cage through the lacing steel.

[0017] The steel cage is located between the socket steel ring and the inner mold.

[0018] The center lines of the positioning pins in the plurality of positioning components are located in the same plane.

[0019] In the utility model, a certain number of positioning components are added to the outer mold of the mold, the positioning components fix the socket steel ring on the circumference of the mold, and the reliability of the position is ensured.

[0020] At this time, the steel cage is put in, the socket steel ring and the steel cage are firmly welded through the lacing steel, and then the concrete pipe is produced, after the production is completed, the outer mold and the pipe core are lifted out, the mold is demolded in normal order, and continuous production is realized.

[0021] The utility model improves production efficiency, reduces labor intensity, enhances the application of the mold, and reduces user cost. DRAWINGS

[0022] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the drawings needed in the specific embodiment or the prior art description will be briefly introduced below. In the drawings, each part is not necessarily drawn according to the actual proportion.

[0023] Figure 1 is a structural schematic view of the utility model,

[0024] Figure 2 is a structural schematic view of the positioning assembly,

[0025] Figure 3 is a structural schematic view of the prior art;

[0026] In the figure, 1 is an inner mold, 2 is an outer mold, 3 is a socket steel ring, 4 is a socket bottom tray, 5 is a positioning pin, 6 is a positioning pin sleeve, 7 is a mounting hole, 8 is a reinforcement cage, 9 is a lapping bar, and 10 is a template. DETAILED DESCRIPTION

[0027] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the utility model, and cannot be understood as limiting the utility model.

[0028] In the description of the utility model, it is understood that the terms "upper", "lower", "left", "right", "vertical", "horizontal" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as limiting the utility model. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0029] In the description of the utility model, it is necessary to explain that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0030] The utility model as shown in Figures 1-2 The socket positioning machining device comprises an inner mold 1, an outer mold 2, a socket steel ring 3 and a socket bottom tray 4, the inner mold and the outer mold are concentrically arranged,

[0031] The socket steel ring 3 is located at the top end between the inner mold 1 and the outer mold 2, and the socket bottom tray 4 is located at the bottom end between the inner mold 1 and the outer mold 2.

[0032] Still include several positioning components, several positioning components are arranged on the outer mold in a circle,

[0033] The positioning component includes a positioning pin 5 for penetrating the outer mold 2, the support socket steel ring 3.

[0034] The utility model discloses in the work, the outer mold of mould is increased a certain number of positioning components, and the positioning component fixes the socket steel ring on the circumference of mould, guarantees the reliability of position.

[0035] At this time, put the reinforcement cage, weld the socket steel ring and the reinforcement cage with the reinforcement, then produce the concrete pipe, after the production is complete, take out the outer mold and the pipe core, and the normal sequence stripping, continuous production.

[0036] The utility model discloses improve production efficiency, reduce the labor intensity, strengthen the application of mould, reduce the cost of user.

[0037] The positioning component still includes a positioning pin sleeve 6, the outer mold is equipped with the installation hole 7, the positioning pin sleeve is connected in the installation hole of outer mold, and the positioning pin is movably connected in the positioning pin sleeve.

[0038] The positioning pin sleeve is welded on the outer mold in the application, and the positioning pin is telescopically connected in the positioning pin sleeve, which is convenient to operate.

[0039] The outer end of the positioning pin 5 is provided with external threads, the outside of the perforation of the positioning pin sleeve 6 is provided with internal threads, and the positioning pin and the positioning pin sleeve are connected through threads.

[0040] The outer end of the positioning pin and the positioning pin sleeve is connected through threads, which is convenient to disassemble and assemble.

[0041] Still include the reinforcement cage 8, the reinforcement cage 8 is located between the inner mold 1 and the outer mold 2,

[0042] The socket steel ring 3 is connected with the reinforcement cage 8 through the reinforcement 9.

[0043] After the position of the socket steel ring is determined, the reinforcement cage is put in, and then the reinforcement is welded and connected, so that the reliability of subsequent concrete pipe production is improved.

[0044] The reinforcement cage 8 is located between the socket steel ring 3 and the inner mold 1.

[0045] In this way, the reliability of the position of the socket steel ring and the reinforcement cage is guaranteed.

[0046] The center lines of the positioning pins 5 in the several positioning components are located on the same plane.

[0047] In this way, the reliability of the support position of the socket steel ring is guaranteed, and the processing quality of the product is improved.

[0048] For the disclosed content, the following points need to be explained:

[0049] (1) The disclosed embodiment of the present case only involves the structure involved in the disclosed embodiment of the present case, and other structures can be referred to the usual design;

[0050] (2) In the case of no conflict, the disclosed embodiments and the features in the embodiments can be combined to obtain new embodiments;

[0051] The above is only a specific embodiment of the present case, but the protection scope of the present disclosure is not limited thereto, and the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A socket positioning and machining device, comprising an inner mold, an outer mold, a socket steel ring and a socket bottom support tray, the inner mold and the outer mold are concentrically arranged, the socket steel ring is located at the top end between the inner mold and the outer mold, and the socket bottom support tray is located at the bottom end between the inner mold and the outer mold; characterized in that further comprising a plurality of positioning assemblies, the plurality of positioning assemblies are arranged on the outer mold in a circumferential uniform distribution, the positioning assembly comprises a positioning pin, the positioning pin is used to pass through the outer mold and support the socket steel ring.

2. The spigot positioning and machining apparatus of claim 1, wherein, The positioning assembly further comprises a positioning pin sleeve, the outer mold is provided with a mounting hole, the positioning pin sleeve is connected in the mounting hole of the outer mold, and the positioning pin is movably connected in the positioning pin sleeve.

3. The spigot positioning and machining apparatus of claim 2, wherein, The outer end of the positioning pin is provided with external threads, the outside of the perforation of the positioning pin sleeve is provided with internal threads, and the positioning pin and the positioning pin sleeve are connected through threads.

4. The spigot positioning and machining apparatus of claim 1, wherein, Further comprising a steel cage, the steel cage is arranged between the inner mold and the outer mold, the socket steel ring is connected with the steel cage through a lacing rib.

5. The spigot positioning and machining apparatus of claim 1 wherein, The steel cage is located between the socket steel ring and the inner mold.

6. The spigot positioning and machining apparatus of claim 1, wherein, The center lines of the positioning pins in the plurality of positioning assemblies are located in the same plane.

Citation Information

Patent Citations

  • Steel socket A-shaped pipe forming die

    CN215033409U