Regenerated sponge stirring device
By introducing a weighing module and drive components into the recycled sponge mixing device, the weighing and unloading are automated, solving the problems of manual weighing and unloading in the existing technology and improving the processing efficiency of recycled sponge.
Patent Information
- Application Number
- CN202520150682.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-22
AI Technical Summary
Existing recycled sponge mixing devices require manual pre-weighing of the shredded sponge and manual unloading, resulting in a heavy workload and low efficiency for workers.
A regenerated sponge mixing device was designed, equipped with a weighing module to automatically weigh the shredded sponge, and a drive component to achieve automatic mixing and unloading, reducing manual intervention.
It has achieved automated mixing and unloading, reducing the workload of staff and improving processing efficiency.
Smart Images

Figure CN223719864U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to processing regeneration sponge equipment technical field, concretely is a regeneration sponge stirring device. BACKGROUND
[0002] The regeneration sponge is a kind of sponge material, it is made of waste sponge by crushing, smelting, foaming etc. Processed sponge product, regeneration sponge is the recycling of waste sponge, realizes the cyclic utilization of resources, and the raw material of regeneration sponge mainly comes from the waste sponge product, such as the excess sponge after processing bed mattress, sofa etc. These wastes are converted into reusable sponge material after professional treatment, which not only helps to reduce the amount of garbage, but also reduces the cost of producing new sponge, and the regeneration sponge has similar physical properties with virgin sponge, such as good water absorption, elasticity and thermal insulation. Due to its environmental protection and cost advantage, regeneration sponge is widely used in furniture manufacturing, mattress production and other fields. At the same time, its emergence also promotes the development of environmental protection and promotes the attention of society to resource recycling. Under normal circumstances, when manufacturing regeneration sponge, stirring device is needed to stir the broken cotton and glue.
[0003] However, in the prior art, since the broken cotton needs to be set with fixed weight in advance, the weight of the broken cotton needs to be weighed by the staff in advance and then conveyed to the stirring device for stirring, which increases the workload of the staff, and the glue and broken cotton after stirring also need to be manually unloaded by the staff, which reduces the processing efficiency, and further improvement is needed.
[0004] Therefore, based on the above technical problems, it is necessary for the skilled in the art to develop a regeneration sponge stirring device. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a regeneration sponge stirring device to solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A regeneration sponge stirring device technical scheme, including support frame, the bottom of support frame is provided with weighing module, the top surface of support frame is horizontally installed with mixing barrel, the mixing barrel is provided with stirring mechanism, the bottom surface of mixing barrel is provided with discharge port, the bottom surface of mixing barrel is symmetrically connected with closure door one and closure door two, and the support frame is provided with drive assembly two for driving closure door one and closure door two to move.
[0008] As a preferred technical scheme, the stirring mechanism comprises a fixing frame horizontally installed on one side of the mixing barrel, a top surface of the fixing frame is provided with a speed reducer, the mixing barrel is rotationally connected with a stirring shaft, a plurality of stirring rods are installed on the stirring shaft, one end of the stirring shaft extends out of the mixing barrel and is fixed with an output shaft of the speed reducer, and the fixing frame is provided with a driving assembly one for driving the stirring shaft to rotate.
[0009] As a preferred technical scheme, the driving assembly one comprises a motor horizontally installed on the top surface of the fixing frame, a belt wheel one is installed on an output shaft of the motor, and a belt wheel two is installed on an input shaft of the speed reducer and connected with the belt wheel one through a belt.
[0010] As a preferred technical scheme, the driving assembly two comprises a pneumatic cylinder, the pneumatic cylinder (16) is vertically installed on one side of the mixing barrel, a slot rod is arranged on a piston rod of the pneumatic cylinder, two rocker arms are symmetrically and slidably connected to the slot rod, and the other ends of the two rocker arms are fixed with the two rotating shafts.
[0011] As a preferred technical scheme, two strip-shaped grooves are symmetrically formed on one side of the rocker arm, and the two rocker arms are slidably connected in the two strip-shaped grooves in the horizontal direction.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] (1) The utility model discloses a regenerated sponge stirring device, and the driving mechanism is arranged, a plurality of stirring rods are driven to rotate by the stirring shaft, the glue and the cotton wool are stirred in an automatic mode, the working personnel need not participate, the stirring efficiency is improved, and the working load of the working personnel is reduced.
[0014] (2) The utility model discloses a regenerated sponge stirring device, and the weighing module is arranged, the weighing module can remove the weight of the whole equipment, only the weight of the cotton wool conveyed into the mixing barrel is weighed, the working personnel need not weigh the cotton wool in advance, the cotton wool is directly conveyed into the mixing barrel, the weighing module is automatically weighed, when the weight of the cotton wool reaches a preset value, the working personnel can stop conveying, and the working load of the working personnel is reduced.
[0015] (3) The utility model discloses a regenerated sponge stirring device, and the driving assembly two is arranged, the closed door one and the closed door two are opened in an automatic mode, the working personnel can complete the unloading manually, the working load of the working personnel is reduced, and the unloading efficiency is improved. ACCURACY OF DRAWINGS
[0016] Figure 1 It is a front view of a regenerated sponge stirring device.
[0017] Figure 2 For Figure 1 The local enlarged view at A in the middle.
[0018] Figure 3 For Figure 1 The local enlarged view at B in the middle.
[0019] Figure 4 It is a side view of a regenerated sponge stirring device.
[0020] Figure 5 It is a side view of a regenerated sponge stirring device in a closed door one and a closed door two open state.
[0021] In the drawing: 1, support frame; 2, weighing module; 3, mixing bucket; 4, discharge port; 5, closed door one; 6, closed door two; 8, fixed frame; 9, speed reducer; 10, stirring shaft; 11, stirring rod; 12, motor; 13, pulley one; 14, pulley two; 15, rotating shaft; 16, air cylinder; 17, groove bar; 18, rocker arm; 19, strip-shaped groove; 20, escalator. DETAILED DESCRIPTION
[0022] The features and exemplary embodiments of each aspect of the present application will be described in detail below, in order to make the purpose, technical scheme and advantages of the present application more clear and apparent, the present application will be further described in detail below in combination with the drawings and specific embodiments. For those skilled in the art, the present application can be implemented without some of these specific details. The following description of the embodiments is only to provide a better understanding of the present application by showing examples of the present application.
[0023] As Figures 1-5 shown, the present application provides a regenerated sponge stirring device technical scheme: including support frame 1, support frame 1 is set in the position set in advance, the top surface of support frame 1 is horizontally installed with mixing bucket 3, the top surface of mixing bucket 3 is provided with feeding port, the staff pre-prepared cotton is poured into mixing bucket 3 after adding glue and then stirring.
[0024] In this embodiment, a stirring mechanism is arranged in the mixing bucket 3, the stirring mechanism stirs the glue and the cotton in an automatic way, the stirring mechanism includes a fixed frame 8, the fixed frame 8 is horizontally installed on one side of the mixing bucket 3, a speed reducer 9 is arranged on the top surface of the fixed frame 8, a stirring shaft 10 is rotatably connected in the mixing bucket 3, a plurality of stirring rods 11 are installed on the stirring shaft 10, the plurality of stirring rods 11 are arranged along the circumferential direction of the stirring shaft 10, and the one end of the stirring shaft 10 extends out of the mixing bucket 3 and is fixed with the output shaft of the speed reducer 9, a driving assembly one for driving the stirring shaft 10 to rotate is arranged on the fixed frame 8.
[0025] The driving assembly one includes a motor 12 horizontally installed on the top surface of the fixed frame 8, a belt pulley one 13 installed on the output shaft of the motor 12, and a belt pulley two 14 installed on the input shaft of the speed reducer 9 and connected with the belt pulley one 13 in series. When the motor 12 is started, the output shaft of the motor 12 drives the belt pulley one 13 to rotate. In series with the belt, the belt pulley two 14 drives the stirring shaft 10 to rotate, and the stirring shaft 10 drives the plurality of stirring rods 11 to rotate, realizing automatic stirring of the glue and the cotton. The whole process is automatically performed without the participation of the staff, improving the stirring efficiency and reducing the workload of the staff.
[0026] The weighing module 2 can remove the overall weight and only weigh the weight of the conveyed cotton. The staff does not need to know the weight of the cotton in advance, and can directly convey the cotton into the mixing barrel 3. The weighing module 2 automatically weighs, and when the weight of the cotton reaches a preset value, the staff can stop conveying, thereby reducing the workload of the staff.
[0027] In this embodiment, a discharge port 4 is formed in the bottom surface of the mixing barrel 3, and four bearings are installed on the bottom surface of the mixing barrel 3. Opposite two bearings are each provided with a rotating shaft 15. The two rotating shafts 15 are respectively fixed with a closing door one 5 and a closing door two 6. By rotating the two rotating shafts 15, the closing door one 5 and the closing door two 6 are controlled to be opened. The stirred glue and cotton are conveyed into the mold box through the discharge port 4 and compressed to form.
[0028] The support frame 1 is provided with a driving assembly two for driving the closing door one 5 and the closing door two 6 to move. The driving assembly two includes a cylinder 16 vertically installed on the mixing barrel 3. The piston rod of the cylinder 16 is downwardly arranged. A slot rod 17 is arranged on the piston rod of the cylinder 16. By starting the cylinder 16, the piston rod of the cylinder 16 drives the slot rod 17 to vertically move. Two rocker arms 18 are symmetrically and slidably connected to the two slot rods 17. The other ends of the two rocker arms 18 are respectively fixed with the two rotating shafts 15. The vertical movement of the slot rod 17 drives the two rocker arms 18 to rotate. The two rocker arms 18 drive the two rotating shafts 15 to rotate. The two rotating shafts 15 drive the closing door one 5 and the closing door two 6 to rotate, thereby realizing automatic opening of the closing door one 5 and the closing door two 6. The staff can complete the discharging without manually, thereby reducing the workload of the staff and improving the discharging efficiency.
[0029] In this embodiment, two strip-shaped grooves 19 are symmetrically formed on one side of the slot rod 17. The two rocker arms 18 are slidably connected in the two strip-shaped grooves 19. The two strip-shaped grooves 19 have a guiding effect on the movement of the two rocker arms 18.
[0030] In the embodiment, in order to facilitate the user to load or maintain the stirring device, the staircase 20 is arranged on one side of the support frame 1, and the staff can enter the top surface of the support frame 1 through the staircase 20, and the weighing module is also arranged on the bottom surface of the staircase 20.
[0031] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can make equivalent replacements or changes to the technical scheme and the inventive concept of the present application within the technical scope disclosed by the present application, which should be included in the protection scope of the present application.
[0032] In the description of the present application, it should be understood that the orientation or position relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like is the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0033] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "arrangement", "connection", "fixing", "screw connection" and the like should be understood broadly, for example, can be fixed connection, or can be detachable connection, or can be integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited, the above-mentioned terms in the present application can be understood according to the specific meaning of the above-mentioned terms in the present application according to the specific circumstances.
[0034] According to the above embodiments of the present application, these embodiments do not describe all the details, and the present application is not limited to the specific embodiments. Obviously, according to the above description, many modifications and changes can be made. The embodiments are selected and described in the specification in order to better explain the principles and practical applications of the present application, so that those skilled in the art can well utilize the present application and make modifications and uses on the basis of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A regenerative sponge stirring device, characterized by, The application relates to a support frame (1) provided with a weighing module (2) at the bottom end, a mixing barrel (3) horizontally installed on the support frame (1), a stirring mechanism arranged in the mixing barrel (3), a discharge port (4) arranged on the bottom surface of the mixing barrel (3), and a drive assembly two arranged on the support frame (1) and used for driving the movement of a first closing door (5) and a second closing door (6).
2. A regenerative sponge agitator according to claim 1, wherein: The stirring mechanism comprises a fixing frame (8) horizontally installed on one side of the mixing barrel (3), a reduction machine (9) arranged on the top surface of the fixing frame (8), a stirring shaft (10) rotatably connected to the mixing barrel (3), a plurality of stirring rods (11) arranged on the stirring shaft (10), and a drive assembly one arranged on the fixing frame (8) and used for driving the rotation of the stirring shaft (10).
3. A regenerative sponge agitating device according to claim 2, wherein: The drive assembly one comprises a motor (12) horizontally installed on the top surface of the fixing frame (8), a belt wheel one (13) arranged on the output shaft of the motor (12), and a belt wheel two (14) arranged on the input shaft of the reduction machine (9) and connected to the belt wheel one (13) through a belt.
4. A regenerative sponge agitating device according to claim 1, wherein: The first closing door (5) and the second closing door (6) are rotatably connected to the mixing barrel (3) through rotating shafts (15).
5. A regenerative sponge agitating device according to claim 4, wherein: The drive assembly two comprises a cylinder (16) vertically installed on one side of the mixing barrel (3), a slot rod (17) arranged on the piston rod of the cylinder (16), two swing arms (18) symmetrically and slidably connected to the slot rod (17), and two rotating shafts (15) fixed to the other ends of the two swing arms (18).
6. A regenerative sponge agitating device according to claim 5, wherein: Two strip-shaped grooves (19) are symmetrically arranged on one side of the swing arm (18), and the two swing arms (18) are slidably connected into the two strip-shaped grooves (19) in the horizontal direction.