Equipment for manufacturing solid high-edge polyethylene steel wire composite rib on outer wall of pipeline

Abstract

A device for manufacturing a solid high-edge polyethylene steel wire composite rib on the outer wall of a pipeline comprises a solid composite rib manufacturing mechanism and a solid composite rib bending and bonding mechanism, and the solid composite rib manufacturing mechanism is composed of an extruder, a forming machine, an air cooling die and a water cooling die. The technology for manufacturing the solid high-edge polyethylene steel wire composite rib on the outer wall of the pipeline has the advantages that after a parison with a steel wire is extruded, the parison is slowly cooled and solidified through the air cooling mold and then rapidly cooled and solidified through the water cooling mold, the solid composite rib can be shrunk in a more balanced mode, the flatness of the composite rib is kept, and the service life of the composite rib is prolonged. The bending bonding mechanism can adjust the bending degree of the solid composite rib according to pipes of different diameter types, so that the solid composite rib is welded to the periphery of the pipeline in a matched and spiral winding mode.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline outer periphery reinforcing rib manufacturing equipment technical field, specifically is a kind of equipment for making solid high edge polyethylene steel wire composite rib on pipeline outer wall. BACKGROUND

[0002] For larger diameter composite pipeline, the process of screw extrusion processing has certain limitations, such as unable to meet the requirement of large diameter, the pipe wall thickness processed, material cost is high, etc., the method currently adopted is to use plate strip and other raw materials to carry out spiral winding processing, in order to ensure the strength of pipeline formed by spiral winding processing, reinforcing rib needs to be welded on the outer periphery of pipeline, such as Chinese utility model patent "plastic steel reinforcing rib polyethylene composite pipe and its preparation method" with patent number 201510754655.2, steel wire composite rib as reinforcing rib is inverted U-shaped, and composite steel wire is arranged on the top, and the stress steel wire is located on the upper side of cavity, if cavity is deformed, the internal steel wire will lose support, and the composite rib on the outer periphery cannot play the corresponding role of improving strength. CONTENT OF UTILITY MODEL

[0003] The utility model aims at providing a kind of equipment for making solid high edge polyethylene steel wire composite rib on pipeline outer wall, making solid composite rib with steel wire inside, and the outer periphery of pipeline is spirally wound and welded, to solve the problems in the prior art.

[0004] The utility model discloses a technical scheme that solves its technical problem is: in the equipment of making solid high edge polyethylene steel wire composite bar of pipeline outer wall, including solid composite bar making mechanism and solid composite bar bending and bonding mechanism, solid composite bar making mechanism is by extruder, forming machine, air cooling mould and water cooling mould and is composed, and the reinforcing rib type embryo with steel wire can be extruded from forming machine by extruder, and cooling forming is entered into air cooling mould and water cooling mould in proper order, and solid composite bar bending and bonding mechanism is by hot air gun and composite bar bending and extruding device and is composed, and the bottom surface of solid composite bar can be heated and melted with the outer surface of the pipe material by hot air gun, and composite bar bending and extruding device can make solid composite bar according to the contour of pipe material and is bent and is welded in the outer periphery of pipe material, wherein the bottom of air cooling mould and water cooling mould is equipped with the forming bottom plate, and is equipped with two groups of air cooling forming boxes that are arranged side by side on the forming bottom plate, and the opposite inner side of air cooling forming box is provided with first vent, and is connected with the first air cooling pipe that communicates with the inner chamber on air cooling forming box, and is installed with the second air cooling pipe between the top of air cooling forming box, and the second air cooling pipe is provided with second vent in the bottom, wherein the forming bottom plate, the second air cooling pipe and the air cooling forming box of two sides form relatively closed air cooling mould, and still is equipped with two groups of water cooling forming boxes that are arranged side by side on the forming bottom plate, and is connected with the water injection pipe that communicates with the inner chamber on water cooling forming box, and is installed with water cooling top pipe between the top of water cooling forming box, and the water cooling top pipe and water cooling forming box can inject cooling water, wherein the forming bottom plate, the water cooling top pipe and the water cooling forming box of two sides form relatively closed water cooling mould, the composite bar bending and extruding device includes arc cooling mould, and arc cooling mould can compress solid composite bar in the outer periphery of pipe material. The solid composite bar making mechanism is by extruder, forming machine, two groups of intercommunication air cooling mould and a group of water cooling mould and is composed. Still including the stand, and the one side of stand is installed with the connecting frame, and the solid composite bar making mechanism is installed on the connecting frame, and the other side of stand is installed with the cross bar, and the end of cross bar is installed with the vertical rod, and is installed with composite bar bending and extruding device on the vertical rod. The opposite inner side of air cooling forming box and water cooling forming box is inclined plane, and the top width of air cooling forming box and water cooling forming box is greater than the bottom width, and the opposite inner side of air cooling forming box is equipped with a plurality of cold pressure forming vertical ribs, and the cold pressure forming vertical ribs are evenly spaced along the length direction of air cooling forming box. A plurality of third air cooling pipes are installed between the forming machine and air cooling mould, and the third air cooling pipe can carry out preliminary air blowing cooling to the reinforcing rib type embryo with steel wire that is extruded by forming machine.

[0005] The positive effects of this utility model are as follows: The equipment for manufacturing solid high-edge polyethylene steel wire composite reinforcement on the outer wall of a pipeline, as described in this utility model, includes a solid composite reinforcement manufacturing mechanism and a solid composite reinforcement bending and bonding mechanism. The solid composite reinforcement manufacturing mechanism consists of an extruder, a molding machine, an air-cooled mold, and a water-cooled mold. It can process solid composite reinforcement with steel wire, and the bending and bonding mechanism spirally winds and welds the solid composite reinforcement to the outer circumference of the pipeline. The solid composite reinforcement is not easily deformed, which can effectively improve the overall strength of the pipeline. In the process of manufacturing solid high-edge polyethylene steel wire composite reinforcement on the outer wall of the pipeline, after extruding the preform with steel wire, it is first slowly cooled and cured by the air-cooled mold, and then rapidly cooled and cured by the water-cooled mold. This allows the solid composite reinforcement to shrink more evenly, maintaining the flatness of the composite reinforcement. The bending and bonding mechanism can adjust the degree of bending of the solid composite reinforcement according to different diameter types of pipes, allowing the solid composite reinforcement to be spirally wound and welded to the outer circumference of the pipeline. Attached Figure Description

[0006] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0007] Figure 2 This is a top view of the present invention;

[0008] Figure 3 yes Figure 2 An enlarged view of the sectional view along the AA direction;

[0009] Figure 4 yes Figure 2 An enlarged view of the BB-axis sectional view;

[0010] Figure 5 This is a schematic diagram of the composite rib bending and extrusion device. Detailed Implementation

[0011] This utility model describes a device for fabricating solid high-sided polyethylene steel wire composite reinforcement on the outer wall of a pipe, such as... Figures 1-4 As shown, the system includes a solid composite rib manufacturing mechanism and a solid composite rib bending and bonding mechanism. The solid composite rib manufacturing mechanism consists of an extruder 1, a molding machine 2, an air-cooled mold, and a water-cooled mold. The extruder 1 extrudes a reinforcing rib preform with steel wire from the molding machine 2, which then sequentially enters the air-cooled mold and the water-cooled mold for cooling and shaping. The solid composite rib bending and bonding mechanism consists of a hot air gun 12 and a composite rib bending and extrusion device 13. The hot air gun 12 heats and melts the bottom surface of the solid composite rib and the outer surface of the formed pipe. The composite rib bending and extrusion device 13 bends the solid composite rib according to the shape of the pipe and spirally winds and welds it to the outer circumference of the pipe.

[0012] The bottom of the air-cooling mold and the water-cooling mold is provided with a forming bottom plate 3, and two groups of air-cooling forming boxes 4 are arranged side by side on the forming bottom plate 3. First air-cooling pipes 6 are connected to the air-cooling forming boxes 4 and communicate with the inner cavities. The air-cooling forming boxes 4 are provided with first air vents 5 on the opposite inner sides. The air-cooling pipes 6 are connected to the air-cooling forming boxes 4 and communicate with the inner cavities. The air with lower temperature in the air-cooling pipes 6 can be blown out to the air-cooling mold through the first air vents 5 and act on the two side surfaces of the internal composite rib to realize heat exchange and cooling. The second air-cooling pipes 7 are installed on the top between the air-cooling forming boxes 4. The second air-cooling pipes 7 are provided with second air vents 8 on the bottom. The air with lower temperature in the second air-cooling pipes 7 can be blown out to the top of the air-cooling mold through the second air vents 8 to realize omnidirectional air-cooling and cooling of the air-cooling mold. The forming bottom plate 3, the second air-cooling pipes 7 and the air-cooling forming boxes 4 on the two sides form a relatively closed air-cooling mold. The air-cooling forming boxes 4 serve as side molds for forming the composite rib. The air-cooling mold serves as a forming channel for the blank to move. Under the heat exchange effect of the cold air, the composite rib blank is slowly cooled and solidified.

[0013] The forming bottom plate 3 is further provided with two groups of water-cooling forming boxes 9 arranged side by side. The water-cooling forming boxes 9 are connected to water injection pipes 10 which communicate with the inner cavities. The water-cooling top pipes 11 are installed on the top between the water-cooling forming boxes 9. The water-cooling top pipes 11 and the water-cooling forming boxes 9 can be injected with cooling water to form heat exchange with the internal composite rib. Compared with air-cooling, the heat exchange of water-cooling is more rapid to rapidly cool and solidify the internal composite rib. The forming bottom plate 3, the water-cooling top pipes 11 and the water-cooling forming boxes 9 on the two sides form a relatively closed water-cooling mold to provide a heat exchange forming channel for the composite rib.

[0014] The composite rib bending and extruding device 13 comprises an arc-shaped cooling mold 19 which can press the solid composite rib against the outer periphery of the pipe. The solid composite rib extruded by the air-cooling mold and the water-cooling mold is heated by the hot air gun 12 and then enters the arc-shaped cooling mold 19. The solid composite rib is stably connected to the outer periphery of the pipe through the shaping and extruding effect of the cooling mold. At the same time, the pipe is in a state of rotation, and the solid composite rib is spirally wound and fixed on the outer periphery of the pipe.

[0015] Further, the solid composite rib manufacturing mechanism comprises the extruder 1, the forming machine 2, two groups of air-cooling molds and one group of water-cooling molds. The addition of one group of air-cooling molds can increase the moving path of the composite rib blank in the air-cooling mold, prolong the slow cooling and solidification process and make the forming shrinkage of the solid composite rib more balanced.

[0016] Further, in order to make the whole device to process the solid composite reinforcement after, can be in the outer periphery of the pipeline spiral winding welding connection of solid composite reinforcement, realize the installation connection of solid composite reinforcement manufacturing mechanism and solid composite reinforcement bending and bonding mechanism, the equipment also includes a stand 14, the stand 14 can be fixedly arranged on the ground, one side of the stand 14 is provided with a connecting frame 15, the solid composite reinforcement manufacturing mechanism is installed on the connecting frame 15. The other side of the stand 14 is provided with a cross bar 16, the end of the cross bar 16 is provided with a longitudinal bar 17, the longitudinal bar 17 is provided with a composite reinforcement bending and extruding device 13. The solid composite reinforcement manufacturing mechanism is perpendicular to the axis position of the pipeline, the composite reinforcement bending and extruding device 13 is located on the upper side of the pipeline, and the processed solid composite reinforcement can be directly spiral welded to the outer periphery of the pipeline under the action of the composite reinforcement bending and extruding device 13.

[0017] Further, in order to realize the extrusion molding of the in-mold composite reinforcement type embryo, the opposite inner sides of the air-cooled forming box 4 and the water-cooled forming box 9 are inclined, and the top width of the air-cooled forming box 4 and the water-cooled forming box 9 is greater than the bottom width, so that the processed composite reinforcement cross section is a solid triangle.

[0018] The opposite inner sides of the air-cooled forming box 4 are provided with a plurality of cold pressure forming vertical ribs 18, which are uniformly and spacedly arranged along the length direction of the air-cooled forming box 4. The cold pressure forming vertical ribs 18 can extrude the composite reinforcement type embryo inward during the molding process, reduce the contact area between the composite reinforcement type embryo and the two side molds, increase the contact pressure, and make the composite reinforcement type embryo quickly form. Without the cold pressure forming vertical ribs, the composite reinforcement type embryo cannot be flattened, and the cooling molding process first uses air cooling to slowly cool and solidify, and then uses water cooling to quickly cool and solidify, so that the composite reinforcement type embryo can shrink more evenly and maintain the flatness of the composite reinforcement type embryo.

[0019] Further, a plurality of third air-cooled pipes 20 are installed between the forming machine 2 and the air-cooled mold, which can preliminarily blow and cool the reinforcing bar type embryo with steel wires extruded from the forming machine 2. The raw material enters the forming machine 2 for preliminary molding, and the steel wires are sent into the forming machine 2 for pre-burying. After extrusion, the composite reinforcement type embryo is first blown and cooled by the third air-cooled pipe 20, and then enters the subsequent air-cooled mold and water-cooled mold for cooling and solidification. The solid composite reinforcement with steel wires has better ring stiffness effect, and can also reduce the production raw material compared with the hollow composite reinforcement.

[0020] The solid wall high edge polyethylene steel wire composite reinforcing bar produced by the equipment and process is completely different from the current clara pipe, steel belt composite corrugated pipe, vertical steel belt composite pipe, inverted u-shaped steel wire composite pipe and hollow double-bar steel wire composite pipe. The reinforcing bar has the same ring stiffness, and the weight and cost of the reinforcing bar can be reduced by 1-4 times compared with other composite pipes. The ring stiffness of the pipe is increased by about 3 times compared with ordinary polyethylene steel wire composite pipes.

[0021] The technical solutions of the utility model are not limited to the scope of the embodiments described in the utility model. The technical content not described in the utility model is well-known technology.

Claims

1. An apparatus for making solid high-edge polyethylene steel wire composite reinforcement on the outer wall of a pipe, characterized by: The invention discloses a solid composite reinforcing bar manufacturing mechanism and a solid composite reinforcing bar bending and bonding mechanism, the solid composite reinforcing bar manufacturing mechanism is composed of an extruder (1), a forming machine (2), an air cooling mold and a water cooling mold, the extruder (1) can extrude the reinforcing bar embryo with steel wires from the forming machine (2) and then cool and form in the air cooling mold and the water cooling mold, the solid composite reinforcing bar bending and bonding mechanism is composed of a hot air gun (12) and a composite reinforcing bar bending and extruding device (13), the hot air gun (12) can heat and melt the bottom surface of the solid composite reinforcing bar and the outer surface of the formed pipe, the composite reinforcing bar bending and extruding device (13) can bend the solid composite reinforcing bar according to the shape of the pipe and then spiral wrap and weld on the outer periphery of the pipe, the bottom of the air cooling mold and the water cooling mold is provided with a forming bottom plate (3), the forming bottom plate (3) is provided with two groups of air cooling forming boxes (4) arranged side by side, the opposite inner sides of the air cooling forming boxes (4) are provided with first air vents (5), the air cooling forming boxes (4) are connected with first air cooling pipes (6) which are communicated with the inner cavities, the top between the air cooling forming boxes (4) is provided with a second air cooling pipe (7), the bottom of the second air cooling pipe (7) is provided with second air vents (8), the forming bottom plate (3), the second air cooling pipe (7) and the air cooling forming boxes (4) on the two sides form a relatively closed air cooling mold, the forming bottom plate (3) is further provided with two groups of water cooling forming boxes (9) arranged side by side, the water cooling forming boxes (9) are connected with water injection pipes (10) which are communicated with the inner cavities, the top between the water cooling forming boxes (9) is provided with a water cooling top pipe (11), the water cooling top pipe (11) and the water cooling forming boxes (9) can be injected with cooling water, the forming bottom plate (3), the water cooling top pipe (11) and the water cooling forming boxes (9) on the two sides form a relatively closed water cooling mold, the composite reinforcing bar bending and extruding device (13) comprises an arc-shaped cooling mold (19), the arc-shaped cooling mold (19) can press the solid composite reinforcing bar on the outer periphery of the pipe.

2. The device for making solid high-edge polyethylene steel wire composite rib on the outer wall of pipe according to claim 1, characterized in that: The solid composite reinforcing bar manufacturing mechanism is composed of the extruder (1), the forming machine (2), two groups of air cooling molds which are communicated with each other and one group of water cooling molds.

3. The apparatus for making solid high edge polyethylene steel wire composite reinforcement on the outer wall of the pipe according to claim 1, characterized in that: The invention further discloses a stand (14), one side of the stand (14) is provided with a connecting frame (15), the solid composite reinforcing bar manufacturing mechanism is installed on the connecting frame (15), the other side of the stand (14) is provided with a horizontal rod (16), the end of the horizontal rod (16) is provided with a vertical rod (17), the vertical rod (17) is provided with the composite reinforcing bar bending and extruding device (13).

4. The apparatus for making solid high edge polyethylene steel wire composite reinforcement on the outer wall of the pipe according to claim 1, characterized in that: The opposite inner sides of the air cooling forming boxes (4) and the water cooling forming boxes (9) are inclined surfaces, the top width of the air cooling forming boxes (4) and the water cooling forming boxes (9) is greater than the bottom width, the opposite inner sides of the air cooling forming boxes (4) are provided with a plurality of cold pressing forming vertical ribs (18), the cold pressing forming vertical ribs (18) are uniformly and interval arranged along the length direction of the air cooling forming boxes (4).

5. The apparatus for making solid high edge polyethylene steel wire composite reinforcement on the outer wall of the pipe according to claim 1, characterized in that: A plurality of third air cooling pipes (20) are installed between the forming machine (2) and the air cooling mold, the third air cooling pipes (20) can preliminarily blow and cool the reinforcing bar embryo with steel wires extruded from the forming machine (2).

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