Water-cooled film cooling machine for bicycle tire production

By designing a water-cooled film cooler, heat is absorbed by the water in the cooling pipes and water tank. Through the cooperation of components such as the connecting shaft, mixing blades, and adsorption head, the problem of heat retention in the film cooler is solved, achieving efficient heat dispersion and transportation, and ensuring the stability of the film cooling process and product quality.

CN223720138UActive Publication Date: 2025-12-26DUCATI TIRES (HEBEI) CO LTD
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Patent Information

Application Number
CN202520082722.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-12-26
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing film cooling machines cannot absorb a large amount of heat in time during operation, which may cause the rubber film to burn and affect product quality.

Method used

It adopts a water-cooled structure, which uses the water in the cooling pipe and water tank to absorb heat, and achieves rapid heat dissipation and transportation by setting up components such as connecting shaft, mixing blades, and adsorption head, thus avoiding heat retention.

Benefits of technology

It effectively improves energy efficiency, ensures stable temperature during film cooling, prevents rubber film from scorching, and enhances product quality and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water-cooled film cooling machine for bicycle tire production, which belongs to the technical field of bicycle tire production and comprises a machine body, the upper surface of the machine body is in bolted connection with a water tank, the upper surface of the machine body is connected with a cooling pipe in a bonding manner, and the upper surface of the water tank is movably connected with a tank cover; the upper surface of the machine body is in bolted connection with a pump, and an input pipe of the pump is connected with one side of the cooling pipe through an external hose. When the water-cooled film cooling machine for bicycle tire production works, a machine body processes materials, a pump machine works at the same time, heat of the machine body is absorbed by water in a cooling pipe and a water tank, a connecting shaft and mixing blades are arranged in the water tank, the heat can be rapidly dissipated into the water tank, meanwhile, through an arranged adsorption head, the cooling efficiency is improved, and the service life of the water-cooled film cooling machine is prolonged. And hot air in the water tank can be sucked away, so that water flow in the water tank and the cooling pipe can better absorb heat all the time, the machine body can be cooled in time, and the situation that rubber sheets are scorched is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a bicycle tire production technical field, concretely is a water -cooled rubber sheet cooling machine for bicycle tire production. BACKGROUND

[0002] In the bicycle tire production process, need to use rubber sheet cooling machine, after the rubber sheet is extruded by extruder, enter the rubber sheet cooling machine through the conveying device, will be cooled in the rubber sheet cooling machine, be dried after, finally discharge.

[0003] And in the rubber sheet cooling machine work, need to absorb a large amount of heat, if these heat cannot be absorbed in time, the raw material may be burnt, also can make the compounding agent (such as vulcanizing agent) advance reaction, lead to the decline of product finished product quality, in order to overcome this defect, prior art (application number is 201110454677.9, the application date is December 30, 2011 Chinese patent application) a cooling machine cascade air supply method suitable for waste heat utilization, it is between the ore supply part to the ore discharge part on the heat extraction section, along the trolley running direction on the cooling machine, the cooling air supply of cooling machine is gradually smaller, has the advantages such as simple operation, can improve waste heat utilization rate, however, after the body absorbs heat, the efficiency is slow when discharging, can influence the process of heat utilization, so we propose a water -cooled rubber sheet cooling machine for bicycle tire production to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model is provided with a water -cooled rubber sheet cooling machine for bicycle tire production to solve the above technical problems in the background art that the rubber sheet may be burnt if a large amount of heat generated during the operation of the rubber sheet cooling machine cannot be absorbed in time.

[0005] To achieve the above object, the utility model provides the following technical scheme: a water -cooled rubber sheet cooling machine for bicycle tire production, including the body, the upper surface of body is connected with water tank by bolt, and the upper surface of body is connected with cooling pipe by bonding, and the upper surface of water tank is movably connected with box cover;The upper surface of body is connected with pump machine by bolt, and the input pipe of pump machine is connected with one side of cooling pipe through external hose;The inside of water tank is rotatably provided with water wheel, and the inside of water tank is rotatably provided with mixing blade, and the inside of water tank is rotatably provided with blade;The inside of water tank is slidably provided with adsorption head;The upper surface of box cover is provided with air hole.

[0006] Preferably, the right surface of water tank is fixedly connected with inlet pipe, and the right surface of water tank is fixedly connected with outlet pipe, and the outlet pipe is connected with the other side of cooling pipe through external hose, and the output end of pump machine is connected with inlet pipe through external hose.

[0007] Preferably, the inside of the water tank is rotatably provided with a connecting shaft, and the end of the connecting shaft is fixedly connected with the water wheel, and the mixing blades are equidistantly distributed on the surface of the connecting shaft.

[0008] Preferably, the surface of the connecting shaft is fixedly connected with a first gear, the inside of the water tank is rotatably provided with a rotating shaft, and the surface of the rotating shaft is fixedly connected with a second gear.

[0009] Preferably, the first gear and the second gear are meshingly connected, the first gear is a half gear structure, the rotating shaft is symmetrically distributed about the center of the connecting shaft, the surface of the rotating shaft is fixedly connected with a torsion spring which plays an elastic reset role, and the other side of the torsion spring is fixedly connected with the inner wall of the water tank.

[0010] Preferably, the surface of the connecting shaft is fixedly connected with a working plate, the surface of the working plate is fixedly connected with a first magnet, and the first magnet is equiangularly distributed on the surface of the working plate.

[0011] Preferably, the inner wall of the water tank is fixedly connected with a guide rod, the surface of the guide rod is sleeved with an adsorption plate, the lower surface of the adsorption plate is fixedly connected with an adsorption head, and the upper surface of the adsorption plate is fixedly connected with a discharge pipe.

[0012] Preferably, the surface of the adsorption plate is fixedly connected with a connecting rod, the front view of the connecting rod is a reverse "L" structure, the surface of the connecting rod is fixedly connected with a second magnet, and the magnetic poles on the surface of the second magnet are same as the magnetic poles on the surface of the first magnet.

[0013] Preferably, the end of the guide rod is fixedly connected with a baffle, the surface of the adsorption plate is fixedly connected with a connecting spring which plays an elastic reset role, and the other side of the connecting spring is fixedly connected with the inner wall of the water tank.

[0014] Preferably, the inside of the tank cover is fixedly connected with a butt joint pipe, and the butt joint pipe is connected with the discharge pipe through an external hose.

[0015] Compared with the prior art, the water-cooled film cooler for bicycle tire production has the advantages that: the water-cooled film cooler for bicycle tire production adopts a novel structure design, and the specific contents are as follows:

[0016] (1) The water-cooled rubber sheet cooling machine for bicycle tire production, when working, the machine body processes materials, and at the same time, the pump works, the heat of the machine body is absorbed by the cooling pipe and the water in the water tank, and in the water tank, the connecting shaft and the mixing blades are arranged, so that the heat can be quickly dissipated in the water tank, and at the same time, the adsorption head is arranged, so that the hot air in the water tank can be sucked away, and the heat can be transported to other positions in need, so that the heat is not wasted, and the energy utilization rate is excellent, and at the same time, the water in the water tank can be quickly cooled, so that the cooling pipe can continue to absorb the heat of the machine body, and then the rubber sheet can be cooled in time, so that the quality of the product finished product is ensured.

[0017] Further, when the pump works, the water flow is in a circulating action, at this time, the water wheel rotates under the impact action of the water flow, and when the water wheel rotates, the rotating shaft and the blades are driven to rotate through the first gear and the second gear, at this time, the blades have the action of stirring the water flow on the side, so that the heat is better dissipated into the air in the water tank, and is convenient for being sucked away by the adsorption head.

[0018] Further, when the connecting shaft rotates, the rotating shaft is reversed in the water tank under the action of the second gear, the first gear with the non-full gear structure and the torsion spring, and compared with the one-way rotation, the forward and reverse rotation has a better heat dissipation effect, so that the heat can enter the air in the water tank faster.

[0019] (2) The water-cooled rubber sheet cooling machine for bicycle tire production, when the air in the water tank is heated, the adsorption head works, the adsorption head sucks away the hot air and transports it to the position in need, and when the connecting shaft rotates, the connecting shaft drives the adsorption plate to move reciprocatingly in the horizontal direction through the working plate, the first magnet, the second magnet and the connecting spring, at this time, the working range of the adsorption head is increased, and the hot air can be better sucked away, and the adsorption head is distributed at equal intervals on the lower surface of the adsorption plate, so that the adsorption of the hot air can be better, and the working efficiency is high.

[0020] Further, in the moving process of the adsorption plate, the guide rod makes the adsorption plate move only in the horizontal direction, and the baffle limits the moving distance of the adsorption plate, so as to ensure the stability, and the heat sucked away by the adsorption plate is output through the discharge pipe and the butt joint pipe, so as to transport the heat to the position in need, for example, heating of the water for life in the factory building.

[0021] (3) The water-cooled rubber sheet cooling machine for bicycle tire production, the first magnets are distributed at equal intervals on the surface of the workboard, the moving frequency of the adsorption plate is improved, and the work efficiency is improved, and after the hot air is absorbed, the water tank and the tank cover enter new air through the air holes, facilitating subsequent use, and the temperature in the water tank is moderate in the optimal heat absorption interval, so that the cooling pipe and the water tank can efficiently exchange heat, effectively reduce the temperature of the machine body, prevent the rubber sheet from being burned due to overheating, and improve the overall quality of the rubber sheet. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a schematic view of the connection structure of the machine body and the water tank of the utility model.

[0023] Figure 2 It is a schematic view of the connection structure of the water tank and the tank cover of the utility model.

[0024] Figure 3 It is a schematic view of the connection structure of the connecting shaft and the mixing blade of the utility model.

[0025] Figure 4 It is a schematic view of the connection structure of the rotating shaft and the blade of the utility model.

[0026] Figure 5 It is a schematic view of the connection structure of the adsorption plate and the adsorption head of the utility model.

[0027] Figure 6 It is a schematic view of the distribution state structure of the first magnet of the utility model.

[0028] In the figure: 1, machine body; 2, water tank; 3, cooling pipe; 4, pump; 5, water inlet pipe; 6, water outlet pipe; 7, tank cover; 8, connecting shaft; 9, water wheel; 10, first gear; 11, mixing blade; 12, rotating shaft; 13, blade; 14, second gear; 15, torsion spring; 16, workboard; 17, guide rod; 18, baffle; 19, adsorption plate; 20, adsorption head; 21, connecting rod; 22, first magnet; 23, connecting spring; 24, second magnet; 25, discharge pipe; 26, butt joint pipe; 27, air hole. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0030] The application provides the following technical scheme: a water-cooled rubber sheet cooling machine for bicycle tire production:

[0031] In the embodiment one, the heat in the machine body 1 can be quickly absorbed by the water in the water tank 2 through the water tank 2 and the cooling pipe 3. Figures 1-2 As shown in the figure, the machine body 1 is provided with the water tank 2 which is bolted to the upper surface of the machine body 1, and the cooling pipe 3 which is adhesively connected to the upper surface of the machine body 1, and the upper surface of the water tank 2 is movably connected with the tank cover 7; the pump 4 is bolted to the upper surface of the machine body 1, and the input pipe of the pump 4 is connected with one side of the cooling pipe 3 through an external hose; the water wheel 9 is rotatably arranged in the water tank 2, and the mixing blade 11 and the blade 13 are also rotatably arranged in the water tank 2; the water inlet pipe 5 is fixedly connected to the right surface of the water tank 2, and the water outlet pipe 6 is also fixedly connected to the right surface of the water tank 2, and the water outlet pipe 6 is connected with the other side of the cooling pipe 3 through an external hose; the output end of the pump 4 is connected with the water inlet pipe 5 through an external hose; the connecting shaft 8 is rotatably arranged in the water tank 2, and the water wheel 9 is fixedly connected to the end of the connecting shaft 8; and the mixing blade 11 is equidistantly distributed on the surface of the connecting shaft 8.

[0032] In the working process, the machine body 1 processes the material, and the pump 4 works at the same time, so that the heat of the machine body 1 is absorbed by the cooling pipe 3, and the water flow in the cooling pipe 3 flows through the water tank 2 under the action of the pump 4; the water wheel 9 is arranged at the water inlet pipe 5 in the water tank 2, and the water wheel 9 rotates under the impact of the water flow, so that the connecting shaft 8 and the mixing blade 11 rotate; at this time, the mixing blade 11 can quickly dissipate the heat in the water to the air in the water tank 2. At the same time, the adsorption head 20 arranged in the water tank 2 can absorb and quickly discharge the hot air in the water tank 2, so as to prevent the heat from remaining in the water tank 2 and ensure the heat exchange efficiency of the cooling water flow. Through the high-efficiency heat dispersion and discharge mechanism, the temperature in the water tank 2 can always be kept in the appropriate range, and the cooling pipe 3 and the water tank 2 can timely and effectively reduce the temperature of the machine body 1, so as to prevent the rubber sheet from overheating and burning, and to ensure the consistency and high quality of the rubber sheet.

[0033] In the embodiment two, the rotating shaft 12 and the blade 13 are arranged to play a role in side stirring, so as to accelerate the heat entering the air. Figure 3 and Figure 4As shown, the surface of the connecting shaft 8 is fixedly connected with the first gear 10, the inside of the water tank 2 is rotatably provided with the rotating shaft 12, and the surface of the rotating shaft 12 is fixedly connected with the second gear 14, the first gear 10 and the second gear 14 are meshingly connected, the first gear 10 is a half gear structure, the rotating shaft 12 is symmetrically distributed about the center of the connecting shaft 8, the surface of the rotating shaft 12 is fixedly connected with the torsion spring 15 which plays a role of elastic reset, and the other side of the torsion spring 15 is fixedly connected with the inner wall of the water tank 2.

[0034] When the connecting shaft 8 rotates, the first gear 10 of the non-full gear structure is driven to rotate, at this time, when the first gear 10 and the second gear 14 are meshingly connected, the rotating shaft 12 rotates in the inside of the water tank 2, at this time, the torsion spring 15 is stretched, and when the first gear 10 continues to rotate to be not meshed with the second gear 14, the rotating shaft 12 rotates back under the action of the torsion spring 15, and then the rotating shaft 12 and the blade 13 are in a reciprocating rotation state, at this time, the blade 13 also has the effect of stirring and heat dissipation, and the rotating shaft 12 and the blade 13 are in a reciprocating rotation state, compared with unidirectional rotation, this reciprocating rotation movement mode can more effectively uniformly dissipate the heat in the inside of the water tank 2, and enhance the heat exchange between water and air. The blade 13 can more fully stir the water flow when reciprocating, accelerate the transfer of heat in the water flow to air, and at the same time can avoid the concentration and retention of heat, so as to significantly improve the stirring and heat dissipation effect, and then can stabilize the temperature of the rubber sheet during the cooling process, avoid overheating to cause the sheet to be scorched or the material performance to be deteriorated, and protect the quality and consistency of the final product.

[0035] Example three: different from example two, by setting the adsorption plate 19 and the adsorption head 20, the hot air in the inside of the water tank 2 can be quickly adsorbed, as shown in Figure 5 and Figure 6 As shown, the inside of the water tank 2 is slidably provided with the adsorption head 20; the upper surface of the tank cover 7 is provided with the air hole 27, the surface of the connecting shaft 8 is fixedly connected with the working plate 16, the surface of the working plate 16 is fixedly connected with the first magnet 22, and the first magnet 22 is equally angularly distributed on the surface of the working plate 16.

[0036] The inner wall of the water tank 2 is fixedly connected with the guide rod 17, the surface of the guide rod 17 is sleeved with the adsorption plate 19, the lower surface of the adsorption plate 19 is fixedly connected with the adsorption head 20, the upper surface of the adsorption plate 19 is fixedly connected with the exhaust pipe 25, the surface of the adsorption plate 19 is fixedly connected with the connecting rod 21, the front view of the connecting rod 21 is an inverted "L" structure, the surface of the connecting rod 21 is fixedly connected with the second magnet 24, and the magnetic pole on the surface of the second magnet 24 is the same as that on the surface of the first magnet 22.

[0037] The end of the guide rod 17 is fixedly connected with a baffle 18, the surface of the adsorption plate 19 is fixedly connected with a connecting spring 23 for elastic reset, and the other side of the connecting spring 23 is fixedly connected with the inner wall of the water tank 2, the inside of the tank cover 7 is fixedly connected with a butt joint pipe 26, and the butt joint pipe 26 is connected with the exhaust pipe 25 through an external hose.

[0038] When the water tank 2 and the pump machine 4 and the cooling pipe 3 work, the adsorption plate 19 and the adsorption head 20 are also in the working state, the adsorption head 20 absorbs the hot gas inside the water tank 2, if the exhaust pipe 25 and the butt joint pipe 26 deliver the heat to the required position, when the connecting shaft 8 rotates, the connecting shaft 8 drives the working plate 16 to rotate synchronously, when the working plate 16 rotates, the first magnet 22 intermittently approaches the second magnet 24 on the surface of the connecting rod 21, when the first magnet 22 approaches the second magnet 24, the adsorption plate 19 moves to the direction of pressing the connecting spring 23 under the action of the repulsive magnetic force (the guide rod 17 makes the adsorption plate 19 only move in the horizontal direction, and the baffle 18 limits the moving distance of the adsorption plate 19, so as to ensure the stability), when the first magnet 22 is away from the second magnet 24, the adsorption plate 19 returns to the original position under the action of the connecting spring 23, the above process is repeated, the adsorption plate 19 drives the adsorption head 20 to move in the reciprocating straight line in the horizontal direction, at this time, the adsorption range of the adsorption head 20 is expanded, the working effect is better, and the hot gas can be absorbed faster, and after the hot gas inside the water tank 2 is absorbed, the water tank 2 and the tank cover 7 inhale air through the air hole 27, so as to facilitate the next use of the water tank 2.

[0039] The above is the working process of the whole device, and the contents not described in detail in the specification all belong to the prior art known by the person skilled in the art.

[0040] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A water-cooled rubber sheet cooling machine for bicycle tire production, comprising a machine body (1), the upper surface of the machine body (1) is bolted with a water tank (2), the upper surface of the machine body (1) is adhesively connected with a cooling pipe (3), and the upper surface of the water tank (2) is movably connected with a tank cover (7); Characterized in that: The upper surface of the machine body (1) is bolted with a pump (4), and the input pipe of the pump (4) is connected with one side of the cooling pipe (3) through an external hose; The inside of the water tank (2) is rotatably provided with a water wheel (9), the inside of the water tank (2) is rotatably provided with a mixing blade (11), and the inside of the water tank (2) is rotatably provided with a blade (13); The inside of the water tank (2) is slidably provided with a suction head (20); The upper surface of the tank cover (7) is provided with an air hole (27).

2. The water-cooled sheet cooling machine for a bicycle tire production according to claim 1, characterized in that: The right surface of the water tank (2) is fixedly connected with a water inlet pipe (5), the right surface of the water tank (2) is fixedly connected with a water outlet pipe (6), and the water outlet pipe (6) is connected with the other side of the cooling pipe (3) through an external hose, and the output end of the pump (4) is connected with the water inlet pipe (5) through an external hose.

3. The water-cooled sheet cooler for a bicycle tire production according to claim 1, wherein: The inside of the water tank (2) is rotatably provided with a connecting shaft (8), the end of the connecting shaft (8) is fixedly connected with the water wheel (9), and the mixing blades (11) are equally distributed on the surface of the connecting shaft (8).

4. The water-cooled sheet cooler for producing a bicycle tire according to claim 3, characterized in that: The surface of the connecting shaft (8) is fixedly connected with a first gear (10), the inside of the water tank (2) is rotatably provided with a rotating shaft (12), and the surface of the rotating shaft (12) is fixedly connected with a second gear (14).

5. The water-cooled sheet cooler for producing a bicycle tire according to claim 4, characterized in that: The first gear (10) and the second gear (14) are meshingly connected, the first gear (10) is a half gear structure, the rotating shaft (12) is symmetrically distributed about the center of the connecting shaft (8), the surface of the rotating shaft (12) is fixedly connected with a torsion spring (15) for elastic resetting, and the other side of the torsion spring (15) is fixedly connected with the inner wall of the water tank (2).

6. The water-cooled sheet cooler for a bicycle tire production according to claim 3, wherein: The surface of the connecting shaft (8) is fixedly connected with a working plate (16), the surface of the working plate (16) is fixedly connected with a first magnet (22), and the first magnet (22) is equally distributed on the surface of the working plate (16).

7. A water-cooled sheet cooling machine for a bicycle tire production according to claim 6, characterized in that: The inner wall of the water tank (2) is fixedly connected with a guide rod (17), the surface of the guide rod (17) is sleeved with a suction plate (19), the lower surface of the suction plate (19) is fixedly connected with the suction head (20), and the upper surface of the suction plate (19) is fixedly connected with a discharge pipe (25).

8. A water-cooled sheet cooling machine for producing a bicycle tire according to claim 7, characterized in that: The surface of the suction plate (19) is fixedly connected with a connecting rod (21), the front view of the connecting rod (21) is an inverted "L" structure, the surface of the connecting rod (21) is fixedly connected with a second magnet (24), and the magnetic poles on the surface of the second magnet (24) are the same as those on the surface of the first magnet (22).

9. The water-cooled sheet cooler for producing a bicycle tire according to claim 7, wherein: The end of the guide rod (17) is fixedly connected with a baffle (18), the surface of the adsorption plate (19) is fixedly connected with a connecting spring (23) playing an elastic reset role, and the other side of the connecting spring (23) is fixedly connected with the inner wall of the water tank (2).

10. The water-cooled sheet cooler for producing a bicycle tire according to claim 7, wherein: The inside of the box cover (7) is fixedly connected with a butt joint pipe (26), and the butt joint pipe (26) is connected with the discharge pipe (25) through an external hose.

Citation Information

Patent Citations

  • Cooler cascade air supply method for residual-heat utilization

    CN102494539A