Novel energy-saving shaping water tank

Abstract

A sealed shaping box is fixedly arranged at the upper end of a shaping frame, a water segregator and an adjusting device are arranged in the shaping box at intervals, the input end of the water segregator is communicated with a water supply system in a matched mode, and the output end of the water segregator is communicated with one end of a short spray pipe and one end of a long spray pipe in the circumferential direction. The other end of the short spraying pipe is detachably connected with the pipe inlet end of the shaping box through a clamping block, and the other end of the long spraying pipe is detachably connected with the pipe outlet end of the shaping box through a clamping block. And a plurality of spraying openings with the same size are uniformly formed in the inner sides of the short spraying pipes and the long spraying pipes. The spraying openings are directly formed in the long spraying pipe and the short spraying pipe, so that the production interruption caused by nozzle blockage in the prior art is reduced, and the production continuity is improved; due to the improvement of the spraying opening, the spraying pressure is reduced, a large-flow low-lift water pump can be used, the energy consumption of the water pump is reduced, energy is saved, an independent drainage pump needed in the prior art is omitted, and the energy consumption is further reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipe production device technical field especially relates to a novel energy -conserving shaping water tank. BACKGROUND

[0002] In the traditional PVC pipe production process, the cooling system of the shaping vacuum water tank usually adopts the water mist cooling mode of large-lift water pump pressurized spraying, and the pipe is cooled by the fine water mist sprayed by the nozzle. However, this cooling mode has the following problems: the nozzle is easy to be blocked due to small aperture, resulting in poor cooling effect; the spray pump needs high lift, and the higher the lift is, the higher the power is under the same flow, which increases energy consumption; in order to control the water level, the cooling system needs an independent drainage pump, which increases additional energy consumption; the filtering system needs to be stopped regularly for cleaning, which affects production efficiency; the cooling water enters the water tank from the leftmost side of the shaping tank and is discharged from the end, and the water temperature is high in other places except the front end of the water tank, so the cooling effect is poor, which is difficult to guarantee the quality of the pipe products. SUMMARY

[0003] The utility model aims at providing a novel energy -conserving shaping water tank, which effectively solves the problems in the above background technology.

[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme.

[0005] A novel energy -conserving shaping water tank, comprising a shaping frame, a shaping tank, a water supply system, a water distributor, an adjusting device, a short spray pipe and a long spray pipe, the upper end of the shaping frame is fixedly provided with a sealed shaping tank, the water distributor and the adjusting device are arranged in the shaping tank, the input end of the water distributor is in communication with the water supply system, the output end of the water distributor is in communication with one end of the short spray pipe and one end of the long spray pipe along the circumference, the other end of the short spray pipe is detachably connected with the pipe inlet end of the shaping tank through a clamping block, and the other end of the long spray pipe is detachably connected with the pipe outlet end of the shaping tank through a clamping block; the inner side of the short spray pipe and the long spray pipe is uniformly provided with a plurality of spray openings with the same size.

[0006] Preferably, the water supply system comprises a water storage tank, a water inlet pipeline, a water pump, a water conveying pipeline, a three-way ball valve, a filter, a water outlet pipeline and a differential pressure valve, the bottom of the shaping frame is provided with a water storage tank, one side of the water storage tank is in communication with the input end of the water pump through a water inlet pipeline, the output end of the water pump is in communication with the input end of the filter through a water conveying pipeline and a three-way ball valve, the output end of the filter is in communication with the water outlet pipeline through a water conveying pipeline and a three-way ball valve, and the water outlet pipeline is connected to the bottom of the water distributor; the differential pressure valve is arranged between the output end of the water pump and the three-way ball valve, and the differential pressure valve is arranged on the water outlet pipeline.

[0007] Preferably, the adjusting device comprises a supporting wheel, a rotating block and a fixed block, at least three groups of supporting wheels are uniformly and spaced arranged in the setting box, the two ends of the supporting wheel are rotatably connected with one end of the rotating block, the other end of the rotating block is pin-connected with the fixed block, and one end of the fixed block is fixedly arranged on the inner wall of the setting box.

[0008] Preferably, the inlet pipe end and the outlet pipe end of the setting box are attached with sealing silica gel plates.

[0009] Preferably, the upper end of the setting box is respectively provided with a glass cover plate, a gas supplementing valve, a pressure relief valve and a vacuum gauge.

[0010] Preferably, a water receiving box is arranged below the sealing silica gel plate, and the water receiving box is fixedly connected with the setting box.

[0011] Preferably, the number of the short spray pipes and the long spray pipes is equal, and each is 4-16.

[0012] Preferably, the distance between two adjacent spray openings on the short spray pipe is 2-5 cm, and the distance between two adjacent spray openings on the long spray pipe is 3-50 cm.

[0013] Preferably, the width of the spray opening is 0.2-1 cm, and the length is 0.5-2 cm.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] (1) The utility model discloses a sealing setting box is fixedly arranged on the upper end of the setting frame, a water distributor and an adjusting device are spaced arranged in the setting box, the input end of the water distributor is adaptively communicated with a water supply system, the output end of the water distributor is respectively communicated with one end of a short spray pipe and one end of a long spray pipe along the circumference, the other end of the short spray pipe is detachably connected with the inlet pipe end of the setting box through a clamping block, and the other end of the long spray pipe is detachably connected with the outlet pipe end of the setting box through a clamping block.

[0016] (2) The two differential pressure valves arranged on the water supply system of the utility model monitor the pressure difference data before and after the filter, so that whether the filter is blocked can be known in the first time, and the online switching can be realized, the downtime is reduced, and the production efficiency is improved.

[0017] (3) The water storage tank is directly connected with the water pump suction inlet through the water inlet pipeline, and finally the cooling water enters the spray nozzles of each short spray pipe and long spray pipe through the water distributor, so that the water temperature sprayed by the spray nozzles is relatively uniform, thereby guaranteeing the cooling efficiency, accelerating the heat exchange circulation, and guaranteeing the pipe product quality. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is one of partial structure schematic views of the utility model;

[0019] Figure 2 It is the second partial structure schematic view of the utility model;

[0020] Figure 3 It is the A place enlarged view of the utility model; Figure 2 DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be apparently and completely described in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0022] As shown in the drawings, Figures 1 to 3 A novel energy-saving shaping water tank, comprising a shaping frame 1, a shaping tank 2, a water distributor 3, a short spray pipe 4, a long spray pipe 5, a clamping block 6, a spray nozzle 7, a water storage tank 8, a water inlet pipeline 9, a water pump 10, a water delivery pipeline 11, a three-way ball valve 12, a filter 13, a water outlet pipeline 14, a differential pressure valve 15, a supporting wheel 16, a rotating block 17, a fixed block 18, a sealing silica gel plate 19, a glass cover plate 20, a gas supplement valve 21, a pressure relief valve 22, a vacuum gauge 23, a water receiving box 24 and a pipe material 25.

[0023] In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more than two; the orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is the orientation or position relationship based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0024] ​In the description of the utility model, it is necessary to explain that, unless another explicit provision and limitation, the term "connection", "connect" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium.

[0025] As Figures 1 to 3 As shown in the figure, the upper end of the setting frame 1 is fixedly provided with a sealed setting box 2, a water distributor 3 and an adjusting device are arranged in the setting box 2, the input end of the water distributor 3 is communicated with a water supply system, the output end of the water distributor 3 is communicated with one end of a short nozzle 4 and one end of a long nozzle 5 in the circumferential direction respectively, the other end of the short nozzle 4 is detachably connected with the inlet pipe end of the setting box 2 through a clamping block 6, and the other end of the long nozzle 5 is detachably connected with the outlet pipe end of the setting box 2 through a clamping block 6;The inner side of the short nozzle 4 and the long nozzle 5 is uniformly provided with a plurality of spray openings 7 of the same size, in the embodiment, the number of the short nozzle 4 and the long nozzle 5 is equal, and both are 4-16.The distance between two adjacent spray openings 7 on the short nozzle 4 is 2-5cm;The distance between two adjacent spray openings 7 on the long nozzle 5 is 3-50cm.The width of the spray opening 7 is 0.2-1cm, and the length is 0.5-2cm.The spray opening 7 is directly opened on the long nozzle 5 and the short nozzle 4, which reduces the production interruption caused by nozzle blockage in the prior art, improves the production continuity;At the same time, due to the improvement of the spray opening 7, the spray pressure is reduced, the utility model can use a large-flow low-lift water pump 10, the energy consumption of the water pump 10 is reduced, the energy is saved, the independent drainage pump required in the prior art is cancelled, and the energy consumption is further reduced.

[0026] The water supply system comprises a water storage tank 8, a water inlet pipeline 9, a water pump 10, a water conveying pipeline 11, a three-way ball valve 12, a filter 13, a water outlet pipeline 14 and a differential pressure valve 15, the bottom of the setting frame 1 is provided with the water storage tank 8, one side of the water storage tank 8 is communicated with the input end of the water pump 10 through the water inlet pipeline 9, the output end of the water pump 10 is communicated with the input end of the filter 13 through the water conveying pipeline 11 and the three-way ball valve 12, the output end of the filter 13 is communicated with the water outlet pipeline 14 through the water conveying pipeline 11 and the three-way ball valve 12, and the water outlet pipeline 14 is connected to the bottom of the water distributor 3;The differential pressure valve 15 is arranged between the output end of the water pump 10 and the three-way ball valve 12, and the differential pressure valve 15 is arranged on the water outlet pipeline 14.Under normal conditions, the water pump 10 sends water to the filter 13 and then sends it into the water distributor 3 through the water outlet pipeline 14, when the filter 13 needs to be cleaned, the two three-way ball valves 12 are closed, and the filter 13 can be disassembled and cleaned and then installed.

[0027] Two differential pressure valves 15 arranged on the water delivery system monitor the pressure difference before and after the filter 13, so that the filter 13 can be known whether to be blocked at the first time, and the filter 13 can be switched on line, so that the downtime is reduced and the production efficiency is improved.

[0028] The adjusting device comprises a supporting wheel 16, a rotating block 17 and a fixed block 18, at least three groups of the supporting wheels 16 are uniformly and spacedly arranged in the sizing box 2, two ends of the supporting wheel 16 are rotatably connected with one end of the rotating block 17, the other end of the rotating block 17 is pin-connected with the fixed block 18, one end of the fixed block 18 is fixedly arranged on the inner wall of the sizing box 2, and the pipe material 25 extruded from the extruder is transmitted forward by the supporting wheel 16 after entering the sizing box 2.

[0029] The pipe inlet end and the pipe outlet end of the sizing box 2 are attached with sealing silica gel plates 19, so that the sealing property of the sizing box 2 during the working process is improved.

[0030] The upper end of the sizing box 2 is respectively provided with a glass cover plate 20, a gas supplement valve 21, a pressure relief valve 22 and a vacuum gauge 23, so that the sizing process of the pipe material 25 in the sizing box 2 can be monitored by the staff.

[0031] A water receiving box 24 is arranged below the sealing silica gel plate 19, the water receiving box 24 is fixedly connected with the sizing box 2, and the water receiving box 24 is used for receiving the water brought out from the sizing box 2 by the pipe material 25.

[0032] The water storage tank 8 is directly connected with the suction inlet of the water pump 10 through the water inlet pipeline 9, and the finally cooled water enters the spraying openings 7 of each short spray pipe 4 and long spray pipe 5 through the water distributor 3, since the pipe material 25 extruded just before enters the sizing box 2 from the pipe inlet end, the interval of the spraying openings 7 of the short spray pipe 4 is smaller than that of the long spray pipe 5, so that the water temperature sprayed from the spraying openings 7 is more uniform, so that the cooling efficiency is ensured, the heat exchange cycle is accelerated, and the product quality of the pipe material 25 is ensured.

[0033] The above-mentioned embodiments are only preferred embodiments of the utility model, and cannot be used to limit the right range of the utility model, therefore, the modification, equivalent change, improvement and the like made according to the patent range of the utility model still belong to the range covered by the utility model.

Claims

1. A new energy saving shaped water tank characterized in that: The utility model relates to a kind of hair styling device, including shaping frame (1), shaping box (2), water supply system, water distributor (3), adjusting device, short nozzle (4) and long nozzle (5), the upper end of the shaping frame (1) is fixed with the sealed shaping box (2), the shaping box (2) is spaced apart with water distributor (3) and adjusting device in, the input end of the water distributor (3) is communicated with water supply system, the output end of the water distributor (3) is respectively communicated with one end of short nozzle (4) and one end of long nozzle (5) along circumference, the other end of short nozzle (4) is detachably connected with the inlet pipe end of the shaping box (2) by clamping block (6), the other end of long nozzle (5) is detachably connected with the outlet pipe end of the shaping box (2) by clamping block (6);The inside of short nozzle (4) and long nozzle (5) is evenly provided with multiple spray nozzles (7) of same size.

2. A new energy-saving shaped water tank according to claim 1, characterized in that: The water supply system includes a water storage tank (8), a water inlet pipeline (9), a water pump (10), a water delivery pipeline (11), a three-way ball valve (12), a filter (13), a water outlet pipeline (14), and a differential pressure valve (15). The shaping frame (1) is provided with the water storage tank (8) at the bottom. One side of the water storage tank (8) is communicated with the input end of the water pump (10) through the water inlet pipeline (9). The output end of the water pump (10) is communicated with the input end of the filter (13) through the water delivery pipeline (11) and the three-way ball valve (12). The output end of the filter (13) is communicated with the water outlet pipeline (14) through the water delivery pipeline (11) and the three-way ball valve (12). The water outlet pipeline (14) is connected to the bottom of the water distributor (3). The differential pressure valve (15) is arranged between the output end of the water pump (10) and the three-way ball valve (12). The differential pressure valve (15) is arranged on the water outlet pipeline (14).

3. A new energy-saving shaped water tank according to claim 2, characterized in that: The adjusting device includes a supporting wheel (16), a rotating block (17), and a fixed block (18). At least three groups of supporting wheels (16) are evenly and spacedly arranged in the shaping box (2). The two ends of the supporting wheel (16) are rotatably connected with one end of the rotating block (17). The other end of the rotating block (17) is pinned to the fixed block (18). One end of the fixed block (18) is fixedly arranged on the inner wall of the shaping box (2).

4. A new energy-saving shaped water tank according to claim 1, characterized in that: The inlet pipe end and the outlet pipe end of the shaping box (2) are respectively provided with a sealing silica gel plate (19).

5. A new energy-saving shaped water tank according to claim 4, characterized in that: The upper end of the shaping box (2) is respectively provided with a glass cover plate (20), an air supplementing valve (21), a pressure relief valve (22), and a vacuum gauge (23).

6. A new energy-saving shaped water tank according to claim 4, characterized in that: A water receiving box (24) is arranged below the sealing silica gel plate (19). The water receiving box (24) is fixedly connected with the shaping box (2).

7. A new energy-saving shaped water tank according to claim 6, characterized in that: The number of the short nozzle (4) and the long nozzle (5) is equal, which is 4-16.

8. A new energy-saving shaped water tank according to claim 7, characterized in that: The distance between two adjacent spray nozzles (7) on the short nozzle (4) is 2-5 cm. The distance between two adjacent spray nozzles (7) on the long nozzle (5) is 3-50 cm.

9. A new energy-saving shaped water tank according to claim 8, characterized in that: The width of the spray nozzle (7) is 0.2-1 cm, and the length is 0.5-2 cm.

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