Radial tire two-step forming machine
By setting up vision inspection and adjustment components on the molding machine, the problems of low efficiency and waste caused by manual inspection are solved, and the automated inspection of rubber joints and the automated lifting of the molding machine are realized.
Patent Information
- Application Number
- CN202520216784.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-11
AI Technical Summary
In the current semi-steel radial tire molding process, the inspection standards for rubber joints are not uniform, and the reliance on manual inspection leads to low efficiency, waste, and increased labor intensity.
A vision inspection component, including a bracket, a light source, and an inspection lens, is used to automatically inspect tire tube joints. Combined with an adjustment component, the position can be adjusted to improve inspection quality and automation level.
It has enabled automated inspection of rubber joints, improved inspection quality and production efficiency, reduced the cost of manual intervention, and enhanced the automation level of molding machines.
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Figure CN223720250U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of forming machine, specifically, relate to a meridian tire twice method forming machine. BACKGROUND
[0002] When the existing semi-steel meridian tire tire forming production, in order to improve the quality of tire, there is certain standard requirement to the glue joint, such as the size of the material head joint, the size head range of the material head joint, the material head misalignment, the width of the attached glue, etc., the existing machine type mostly mainly relies on artificial inspection, and the standard of material head is also caused by the difference of personal understanding and operation, in addition, due to the requirement of output of tire factory, sometimes the tire with bad joint will also flow to the next link, causing waste, if all joints are confirmed by artificial, it will also cause the reduction of production efficiency, and increase the labor intensity of personnel. CONTENT OF UTILITY MODEL
[0003] The utility model mainly aims at providing a meridian tire twice method forming machine to solve the problem of low efficiency caused by manual confirmation in the process of tire cylinder joint.
[0004] In order to realize the above-mentioned purpose, according to one aspect of the utility model, a meridian tire twice method forming machine is provided, which comprises: a rack; a lamination drum rotatably supported on the rack; a visual detection assembly movably connected with the rack and longitudinally movable relative to the rack, and the visual detection assembly is located below the horizontal symmetry plane of the lamination drum.
[0005] Further, the periphery of the lamination drum has a transversely arranged operation side and a non-operation side, the operation side is used for personnel operation, and the detection device is located on the operation side.
[0006] Further, the visual detection assembly comprises a bracket, a light emitting piece arranged on the bracket, the light emitting piece is used for irradiating the tire cylinder on the lamination drum and forming an irradiation position on the surface of the tire cylinder, and a detection lens movably arranged on the bracket, the detection end of the detection lens faces the lamination drum and detects part of the tire cylinder at the irradiation position.
[0007] Further, the bracket has a containing cavity, and the visual detection assembly is located in the containing cavity.
[0008] Further, the bracket comprises a first bracket body, the light emitting piece is arranged on the first bracket body, a second bracket body, and the first bracket body and the second bracket body are arranged at an angle, and the detection lens is arranged on the second bracket body.
[0009] Further, the detection device further comprises an adjusting assembly arranged between the visual detection assembly and the rack, and the visual detection assembly moves longitudinally relative to the rack through the adjusting assembly. Further, the detection device further comprises an adjusting assembly arranged between the visual detection assembly and the rack, and the visual detection assembly moves longitudinally relative to the rack through the adjusting assembly.
[0010] Further, the adjusting assembly comprises a first connecting plate connected with the rack, a second connecting plate longitudinally slidably connected with the first connecting plate, the second connecting plate being connected with the visual detection assembly, and a driving member for providing power for the sliding of the second connecting plate on the first connecting plate.
[0011] Further, the driving member comprises a threaded sleeve fixed on the first connecting plate, and a screw rod threadedly connected with the threaded sleeve, the screw rod being rotationally connected with the second connecting plate and moving along the axial direction of the screw rod synchronously with the second connecting plate, the screw rod driving the second connecting plate to slide relative to the first connecting plate when the screw rod rotates relative to the threaded sleeve.
[0012] Further, the adjusting assembly further comprises a locking member movably arranged at the circumferential side of the screw rod, the locking member having a locking position abutting against the screw rod and preventing the screw rod from threadedly rotating relative to the threaded sleeve, and an unlocking position having a gap with the screw rod.
[0013] Further, the second connecting plate has a sliding rail, and the first connecting plate has a sliding block sliding on the sliding rail.
[0014] The technical scheme of the present application has the following technical effects:
[0015] The visual detection assembly can detect the material head during the operation of the molding machine, and compared with the traditional manual detection, the quality of detection can be improved through the visual detection assembly. BRIEF DESCRIPTION OF DRAWINGS
[0016] The drawings constituting a part of the specification illustrate the present application and are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:
[0017] Figure 1 The overall structural schematic diagram of the present application is shown;
[0018] Figure 2 The side view of the rack and the visual detection assembly of the present application is shown;
[0019] Figure 3 The structural schematic diagram of the visual detection assembly of the present application is shown;
[0020] Figure 4 The structural schematic diagram of the adjusting assembly of the present application is shown.
[0021] Wherein, the above-mentioned drawings include the following reference signs:
[0022] 10, rack; 20, conforming drum; 30, visual detection assembly; 31, support; 311, containing cavity; 312, first frame body; 313, second frame body; 32, light emitting piece; 33, detection lens; 34, adjusting assembly; 341, first connecting plate; 342, second connecting plate; 343, driving piece; 344, threaded sleeve; 345, screw rod; 346, locking piece; 35, sliding rail; 36, sliding block. DETAILED DESCRIPTION
[0023] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0024] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0025] In the present application, unless otherwise stated, the orientation words such as "up, down, top, bottom" are generally directed to the direction shown in the drawings, or are directed to the vertical, perpendicular or gravity direction of the components themselves; similarly, for the convenience of understanding and description, "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the present application.
[0026] In order to solve the problem of low efficiency caused by head confirmation in the process of existing technology, the present application provides a radial tire two-time forming machine.
[0027] Referring to Figure 1 and Figure 2 , the radial tire two-time forming machine includes a rack 10, a conforming drum 20, a visual detection assembly 30 and a detection assembly, the conforming drum 20 is rotatably supported on the rack 10, the visual detection assembly 30 is movably connected with the rack 10, and the visual detection assembly 30 is longitudinally movably arranged relative to the rack 10, and the visual detection assembly 30 is located below the horizontal symmetry plane of the conforming drum 20.
[0028] By setting the visual detection assembly 30, the material head can be detected during the operation of the forming machine, compared with the traditional manual detection, the quality of detection can be improved through the visual detection assembly 30. At the same time, the visual detection assembly 30 is arranged below the horizontal symmetry plane of the conforming drum 20, which can reduce the arrangement of other parts without affecting other parts, so as to avoid the blocking of other workpieces to the visual detection assembly 30. Through reasonable layout of the position, the cost is reduced on the basis of not affecting the use of the visual detection assembly 30, and the automation level of the forming machine is improved.
[0029] In the present application, the circumferential side of the fitting drum 20 has a transversely arranged operation side and a non-operation side, the operation side is used for personnel operation, and the visual detection assembly 30 is located on the operation side.
[0030] Specifically, the circumferential side of the fitting drum 20 has a transversely arranged operation side and a non-operation side, the operation side has a certain space for the operation and use of the workers and the arrangement of part of the parts, and the non-operation side may be located at the wall side or provided with other equipment, which is not convenient for the arrangement of parts. Therefore, the visual detection assembly 30 is arranged on the operation side, which is convenient for the arrangement of the visual detection assembly 30.
[0031] Referring to Figure 3 , the visual detection assembly 30 includes a support 31, a light emitting piece 32 and a detection lens 33, the light emitting piece 32 is arranged on the support 31, the light emitting piece 32 is used for irradiating the tire tube located on the fitting drum 20 and forming an irradiation position on the surface of the tire tube, and the detection lens 33 is movably arranged on the support 31, and the detection end of the detection lens 33 faces the fitting drum 20 and detects part of the tire tube at the irradiation position.
[0032] Specifically, when the visual detection assembly 30 is used, the light emitting piece 32 irradiates the position to be detected, and the detection lens 33 detects the irradiation position of the light emitting piece 32 to obtain the condition of the tire tube. Through the detection of the tire tube by the visual detection assembly 30, the automation level of the forming machine is improved.
[0033] In the present application, the support 31 has a containing cavity 311, and the visual detection assembly 30 is located in the containing cavity 311.
[0034] Specifically, the containing cavity 311 has an opening for the passage of light. By arranging the visual detection assembly 30 in the containing cavity 311, the visual detection assembly 30 can be protected, and the stability of the visual detection assembly 30 in operation is increased.
[0035] Referring to Figure 3 , the support 31 includes a first support body 312 and a second support body 313, the light emitting piece 32 is arranged on the first support body 312, the first support body 312 and the second support body 313 are arranged at an angle, and the detection lens 33 is arranged on the second support body 313.
[0036] Specifically, by arranging the light emitting piece 32 and the detection lens 33 on two support bodies arranged at an angle respectively, interference between the light emitting piece 32 and the detection lens 33 can be avoided, and the stability of the visual detection assembly 30 in operation is increased. At the same time, since the light emitting piece 32 and the detection lens 33 are arranged on two different support bodies, the light emitting piece 32 or the detection lens 33 can be detected or replaced individually, which is convenient for the maintenance or replacement of the visual detection assembly 30.
[0037] In the application, the detection device further comprises an adjusting assembly 34, which is arranged between the visual detection assembly 30 and the rack 10, and the visual detection assembly 30 moves longitudinally relative to the rack 10 through the adjusting assembly 34.
[0038] Specifically, when the size of the tire tube to be detected changes, the irradiation position of the light emitting member 32 and the detection position of the detection lens 33 will also change, so that the position of the visual detection assembly 30 is adjusted through the adjusting assembly 34, so that the visual detection assembly 30 can be adjusted according to the tire tube of different sizes.
[0039] Referring to Figure 4 , the adjusting assembly 34 comprises a first connecting plate 341, a second connecting plate 342 and a driving member 343, the first connecting plate 341 is connected with the rack 10, the second connecting plate 342 is longitudinally slidingly connected with the first connecting plate 341, the second connecting plate 342 is connected with the visual detection assembly 30, and the driving member 343 provides power for the sliding of the second connecting plate 342 on the first connecting plate 341.
[0040] Specifically, the first connecting plate 341 and the second connecting plate 342 are slidingly connected, and the first connecting plate 341 is connected with the rack 10, when the second connecting plate 342 slides relative to the first sliding plate, the position of the visual detection assembly 30 relative to the rack 10 is changed. The second connecting plate 342 is driven by the driving member 343 to change the position of the second connecting plate 342 relative to the first connecting plate 341, so as to change the position of the visual detection assembly 30.
[0041] In the application, the driving member 343 comprises a threaded sleeve 344 and a screw rod 345, the threaded sleeve 344 is fixed on the first connecting plate 341, the screw rod 345 is threadedly connected with the threaded sleeve 344, the screw rod 345 is rotationally connected with the second connecting plate 342 and moves synchronously with the second connecting plate 342 along the axial direction of the screw rod 345, when the screw rod 345 rotates relative to the threaded sleeve 344, the screw rod 345 drives the second connecting plate 342 to slide relative to the first connecting plate 341.
[0042] Specifically, since the screw rod 345 and the threaded sleeve 344 are threadedly connected, when the screw rod 345 or the threaded sleeve 344 rotates, the screw rod 345 and the threaded sleeve 344 will move axially relative to each other, so as to change the position of the visual detection assembly 30. By rotating the screw rod 345, the movement of the visual detection assembly 30 is facilitated.
[0043] In the application, the adjusting assembly 34 further comprises a locking piece 346 movably arranged at the circumferential side of the screw rod 345, the locking piece 346 having a locking position abutting against the screw rod 345 and impeding the threaded rotation between the screw rod 345 and the threaded sleeve 344, and an unlocking position having a gap with the screw rod 345.
[0044] When the visual detection assembly 30 is moved, in order to increase the stability of the placement of the visual detection assembly 30, the rotation of the screw rod 345 is locked by the locking piece 346, after the locking assembly is locked, the screw rod 345 cannot rotate, so that the visual detection assembly 30 cannot move, thereby increasing the stability of the placement of the visual detection assembly 30. Preferably, the locking piece 346 is a bolt, which realizes the locking of the screw rod 345 by means of close abutment; or a pressing handle, which is in close abutment with the screw rod 345 when locked, increases the resistance to rotation of the screw rod 345, and realizes the locking of the screw rod 345.
[0045] In the application, the second connecting plate 342 has a sliding rail 35, and the first connecting plate 341 has a sliding block 36 sliding on the sliding rail 35.
[0046] Specifically, by the relative sliding of the sliding rail 35 and the sliding block 36, the sliding of the second connecting plate 342 relative to the first connecting plate 341 can be limited, and the stability of the movement of the second connecting plate 342 is increased, thereby increasing the stability of the movement of the visual detection assembly 30.
[0047] From the above description, it can be seen that the embodiments of the utility model realize the following technical effects:
[0048] 1. By arranging the visual detection assembly 30, the material head can be detected during the operation of the forming machine, and compared with the traditional manual detection, the quality of detection can be improved by the visual detection assembly 30. At the same time, the visual detection assembly 30 is arranged below the horizontally symmetrical surface of the laminating drum 20, which can reduce the arrangement of other parts without affecting other parts, thereby avoiding the blocking of other workpieces to the visual detection assembly 30. Through reasonable layout of position, the cost is reduced on the basis of not affecting the use of vision, and the automation level of the forming machine is improved.
[0049] 2. By arranging the light emitting piece 32 and the detection lens 33 on two angle arranged frame bodies respectively, the mutual interference between the light emitting piece 32 and the detection lens 33 can be avoided, and the stability of the work of the visual detection assembly 30 is increased. At the same time, since the light emitting piece 32 and the detection lens 33 are arranged on two different frame bodies, the light emitting piece 32 or the detection lens 33 can be detected or replaced individually, which is convenient for maintaining or replacing the visual detection assembly 30.
[0050] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the present application.
[0051] It is to be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.
[0052] It should be noted that the terms "first", "second", and the like, used in the specification and the claims of the application and the above-described drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the application described herein can be implemented in an order other than those illustrated or described herein.
[0053] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A two-step radial tire building machine characterized in that, The utility model relates to a kind of tire inspection device, including: Frame (10); Fitting drum (20), the fitting drum (20) is rotatably supported on the frame (10); Visual inspection assembly (30), the visual inspection assembly (30) is movably connected with the frame (10), and the visual inspection assembly (30) is longitudinally movably arranged relative to the frame (10), and the visual inspection assembly (30) is below the horizontal symmetry surface of the fitting drum (20).
2. The two-stage radial tire building machine according to claim 1, wherein The lateral side of the fitting drum (20) has transversely arranged operating side and non-operating side, and the operating side is used for personnel operation, and the visual inspection assembly (30) is located on the operating side.
3. The two-stage radial tire building machine of claim 1, wherein, The visual inspection assembly (30) includes: Support (31); Light emitting piece (32), the light emitting piece (32) is arranged on the support (31), and the light emitting piece (32) is used to irradiate tire tube located on the fitting drum (20) and form irradiation site on the surface of the tire tube; Detection lens (33), the detection lens (33) is movably arranged on the support (31), and the detection end of the detection lens (33) is directed to the fitting drum (20) and detects part of tire tube at the irradiation site.
4. The radial tire two-stage building machine of claim 3, wherein, The support (31) has accommodating cavity (311), and the visual inspection assembly (30) is located in the accommodating cavity (311).
5. The radial tire two-stage building machine of claim 3, wherein, The support (31) includes: First frame body (312), the light emitting piece (32) is arranged on the first frame body (312); Second frame body (313), the first frame body (312) and the second frame body (313) are arranged at an angle, and the detection lens (33) is arranged on the second frame body (313).
6. The radial ply tire two-stage building machine of claim 5 wherein, The detection assembly further includes adjusting assembly (34), and the adjusting assembly (34) is arranged between the visual inspection assembly (30) and the frame (10), and the visual inspection assembly (30) is longitudinally moved relative to the frame (10) by the adjusting assembly (34).
7. The radial ply tire two-stage building machine of claim 6 wherein, The adjusting assembly (34) includes: First connecting plate (341), the first connecting plate (341) is connected with the frame (10); Second connecting plate (342), the second connecting plate (342) is longitudinally slidingly connected relative to the first connecting plate (341), and the second connecting plate (342) is connected with the visual inspection assembly (30); Driving piece (343), the driving piece (343) provides power for the sliding of the second connecting plate (342) on the first connecting plate (341).
8. The radial ply tire two-stage building machine of claim 7 wherein, The driving piece (343) includes: Threaded sleeve (344), the threaded sleeve (344) is fixed on first connecting plate (341); A screw rod (345) is threadedly connected with the threaded sleeve (344), rotationally connected with the second connecting plate (342) and synchronously moved along the axial direction of the screw rod (345) with the second connecting plate (342), and when the screw rod (345) rotates relative to the threaded sleeve (344), the screw rod (345) drives the second connecting plate (342) to slide relative to the first connecting plate (341).
9. The radial ply tire two-stage building machine of claim 8 wherein, The adjusting assembly (34) further comprises a locking member (346) movably arranged at the circumferential side of the screw rod (345), the locking member (346) having a locking position abutting against the screw rod (345) and preventing the screw rod (345) from threadedly rotating with the threaded sleeve (344), and an unlocking position having a gap with the screw rod (345).
10. The two-stage radial tire building machine of claim 7, wherein, The second connecting plate (342) is provided with a sliding rail (35), and the first connecting plate (341) is provided with a sliding block (36) sliding on the sliding rail (35).