Battery replacing equipment and battery replacing station comprising same

By installing sliding support components in the battery swapping equipment to support the vehicle connecting plate, the deformation problem of the vehicle connecting plate during docking was solved, thereby improving stability and success rate while reducing costs.

CN223720856UActive Publication Date: 2025-12-26AULTON NEW ENERGY AUTOMOBILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423322632.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-26
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing battery swapping equipment, the end of the vehicle connection plate furthest from the center of the equipment is prone to bending during docking, leading to difficulties in alignment and affecting the success rate and stability of battery swapping.

Method used

A sliding support is used between the base plate and the vehicle connection plate to provide effective support and prevent deformation, without affecting the movement of the vehicle connection plate. The separate support and sliding parts reduce material performance requirements and facilitate maintenance.

Benefits of technology

This technology enables the battery swapping equipment to be adjusted and aligned with the electric vehicle in four directions, preventing deformation of the vehicle's connecting plate, improving the stability and success rate of battery swapping, and reducing costs and maintenance difficulty.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery replacing device and a battery replacing station comprising the same, the battery replacing device is used for bearing and replacing a battery pack of an electric automobile, the battery replacing device comprises a base plate, and the base plate is located on the upward side of the battery replacing device; the vehicle connecting plate is used for being connected with an electric vehicle, and the vehicle connecting plate can move in the direction perpendicular to the moving direction of the battery replacing equipment so as to be matched with the position of the electric vehicle; and the sliding supporting piece is arranged on the side, close to the vehicle connecting plate and away from the center of the battery replacing equipment, of the base plate, and the sliding supporting piece and the vehicle connecting plate are supported in a sliding mode. In the battery replacement process, the vehicle connecting plate needs to be in butt joint with an automobile, the tail end of the vehicle connecting plate is prone to being stressed and bent in the butt joint process, and the sliding supporting piece is arranged to be supported between the base plate and the vehicle connecting plate so that effective supporting can be provided to prevent the vehicle connecting plate from deforming. And meanwhile, the sliding supporting piece is in sliding connection with the vehicle connecting plate, and movement of the vehicle connecting plate is not affected during supporting.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of vehicle battery replacement, especially relates to a battery replacement equipment and a battery replacement station containing same. BACKGROUND

[0002] The battery replacement equipment of the current battery replacement station usually has a vehicle connecting plate for connecting and positioning with a vehicle. When battery replacement is carried out, the vehicle connecting plate will first be aligned and connected with the vehicle, and then the battery pack is disassembled. In practice, the parking position of the electric vehicle cannot be fixed at the same position, and there is often a deviation in size and angle. Therefore, the battery replacement equipment usually needs to have the ability to fine-tune to some extent to adjust the battery replacement equipment according to the actual parking position of the vehicle during battery replacement to realize alignment connection, so the vehicle connecting plate of the prior art usually has a special moving mechanism. However, in actual use, the end of the vehicle connecting plate away from the center of the battery replacement equipment is usually used to connect with the electric vehicle, and it is not directly fixed with the battery replacement equipment in order to move at this position, so the end is easy to bend under stress during docking, and it is easy to deform after long-term use, which causes the vehicle connecting plate to fail to align with the electric vehicle, affecting the success rate and stability of battery replacement. SUMMARY

[0003] The utility model solves the technical problem that the end of the vehicle connecting plate away from the center of the battery replacement equipment is easy to bend under stress during docking in the prior art, and provides a battery replacement equipment and a battery replacement station containing same.

[0004] The utility model solves the above technical problems through the following technical scheme:

[0005] A battery replacement equipment for carrying and replacing a battery pack of an electric vehicle, comprising:

[0006] A base plate located on the upward side of the battery replacement equipment;

[0007] A vehicle connecting plate for connecting with the electric vehicle, which can move in the vertical direction of the moving direction of the battery replacement equipment to adapt to the position of the electric vehicle;

[0008] A sliding support member arranged on the base plate close to the side of the vehicle connecting plate away from the center of the battery replacement equipment, which slidably supports the vehicle connecting plate.

[0009] In the scheme, the above structure is adopted, and when battery replacement is performed, the battery replacement device can be adjusted in four directions of front, back, left and right through movement of the battery replacement device and movement of the vehicle connecting plate to align with the electric vehicle. The vehicle connecting plate needs to be connected with the vehicle, and the end thereof is easy to be bent under force during connection. The sliding support member is arranged between the base plate and the vehicle connecting plate to provide effective support and prevent deformation of the vehicle connecting plate. Meanwhile, the sliding support member is in sliding connection with the vehicle connecting plate, and the movement of the vehicle connecting plate is not affected.

[0010] Preferably, the sliding support member comprises a support part and a sliding part, the support part is fixed with the base plate, and the sliding part is detachably arranged above the support part, and the support part is fixed with the vehicle connecting plate through the sliding part.

[0011] The strength of the support part is greater than that of the sliding part, and the surface smoothness of the sliding part is greater than that of the support part.

[0012] In the scheme, the above structure is adopted, and the sliding support member is arranged in two parts, so that the two parts only need to select materials meeting the requirements according to their functions. The support part only plays a supporting role, so it only needs to select a material with high strength, without considering surface smoothness and wear resistance. The sliding part only plays a sliding basic role, and only needs to ensure smoothness and wear resistance, without considering strength. This can reduce the requirements for the physical properties of the material of the sliding support member, thereby reducing the cost. In addition, the sliding part is a consumable part, and the detachable connection facilitates maintenance and replacement.

[0013] Preferably, the edge of the support part extends upward and around the vehicle connecting plate to form a containing groove, and the vehicle connecting plate passes through the containing groove.

[0014] In the scheme, the above structure is adopted, and the containing groove can guide and limit the connecting plate to a certain extent, prevent the connecting plate from shaking and moving in a direction other than the movement direction, and improve stability.

[0015] Preferably, the battery replacement device further comprises a battery pack connecting plate, the battery pack connecting plate is used for connecting and carrying the battery pack, and the battery pack connecting plate can move independently along the movement direction of the vehicle connecting plate.

[0016] The sliding support member is arranged outside the maximum stroke of the battery pack connecting plate.

[0017] In the scheme, the above structure is adopted, and the sliding support member is arranged outside the stroke of the battery pack connecting plate, so that the sliding support member does not interfere with the movement of the battery pack connecting plate. Therefore, the sliding support member and the battery pack connecting plate can be arranged at the same height without staggering in height, and the overall height of the battery replacement device can be reduced.

[0018] Preferably, the battery replacing device further comprises an auxiliary support, which is arranged on the battery replacing device, and is used to support the battery pack, the auxiliary support is higher than the battery pack connecting plate and can be retracted to be consistent with the height of the battery pack connecting plate, and the auxiliary support comprises:

[0019] a flexible contact end arranged at the top of the auxiliary support;

[0020] a telescopic column supporting the flexible contact end and capable of telescoping;

[0021] a buffer connected with the telescopic column and capable of accumulating potential energy when the telescopic column is retracted.

[0022] In this scheme, by using the above structure, when the battery pack is placed on the battery replacing device, it will first contact the auxiliary support and make the auxiliary support retract until it is placed on the battery pack connecting plate, which can reduce the direct impact force on the battery pack and play a buffering effect to avoid damaging the battery pack. In addition, the buffer has a certain telescopic self-adaptive adjustment, and when the battery pack is placed on the battery replacing device, the multiple auxiliary supports can be self-adaptively adjusted according to the position state of the battery pack to play a leveling support role.

[0023] Preferably, the flexible contact end has a through hole, the telescopic column has a connecting end and a main body, the connecting end is located at the top end of the main body, and the connecting end is used to extend into the through hole and be fixed.

[0024] In this scheme, by using the above structure, through this structure, the connection strength of the flexible contact end and the telescopic column can be greater, and the defect that all shear forces are concentrated on the bonding surface of the two when they are bonded together, which can easily cause bending and fracture, can be avoided. The through connection makes the shear force distributed in the axial direction, and the strength is greater.

[0025] Preferably, the diameter of the connecting end is smaller than that of the main body, a stepped portion is formed at the connecting position of the connecting end and the main body, and the auxiliary support further comprises a gasket arranged on the stepped portion to support the flexible contact end and the telescopic column.

[0026] One end of the buffer abuts against the base plate, and the other end abuts against the gasket.

[0027] In this scheme, by using the above structure, through this structure, the radial contact area is further increased by using the stepped portion gasket to share the shear force radially.

[0028] Preferably, a positioning column is arranged on the vehicle connecting plate, which is used to cooperate with the vehicle to be connected, and the sliding support is arranged close to the positioning column.

[0029] In the scheme, the positioning column is the main force structure, and the sliding support is arranged near the positioning column, so that the supporting effect of the sliding support can be better achieved to prevent deformation.

[0030] Preferably, the battery replacing device comprises a plurality of sliding supports.

[0031] In the scheme, the above structure is adopted, and the supporting effect can be improved.

[0032] A battery replacing station comprises the battery replacing device as described above.

[0033] In the scheme, the above structure is adopted, when the battery replacing device of the battery replacing station is used for replacing batteries, the battery replacing device can be adjusted in four directions of front, back, left and right by moving the battery replacing device and the vehicle connecting plate, so as to be aligned with the electric vehicle. The vehicle connecting plate needs to be connected with the vehicle, and the end of the vehicle connecting plate is easy to be bent under force during the connection. The sliding support is arranged between the base plate and the vehicle connecting plate, so that effective support can be provided to prevent the vehicle connecting plate from being deformed. Meanwhile, the sliding support is slidably connected with the vehicle connecting plate, so that the movement of the vehicle connecting plate is not affected during the support.

[0034] The positive progress effect of the utility model lies in: the utility model discloses a kind of battery replacing device and the battery replacing station comprising it, when the battery replacing device of the battery replacing station is used for replacing batteries, the battery replacing device can be adjusted in four directions of front, back, left and right by moving the battery replacing device and the vehicle connecting plate, so as to be aligned with the electric vehicle. The vehicle connecting plate needs to be connected with the vehicle, and the end of the vehicle connecting plate is easy to be bent under force during the connection. The sliding support is arranged between the base plate and the vehicle connecting plate, so that effective support can be provided to prevent the vehicle connecting plate from being deformed. Meanwhile, the sliding support is slidably connected with the vehicle connecting plate, so that the movement of the vehicle connecting plate is not affected during the support. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1 It is a structure schematic view of the battery replacing device of the utility model embodiment.

[0036] Figure 2 It is a structure schematic view of the battery replacing device of the utility model embodiment removing upper layer.

[0037] Figure 3 It is a structure schematic view of the vehicle connecting plate of the utility model embodiment.

[0038] Figure 4 It is a structure schematic view of the battery replacing device of the utility model embodiment removing vehicle connecting plate.

[0039] Figure 5 It is a structure schematic view of the sliding support of the utility model embodiment.

[0040] Figure 6 The structural diagram of the auxiliary support part of the embodiment of the utility model.

[0041] Figure 7 The explosion structural diagram of the auxiliary support part of the embodiment of the utility model.

[0042] Mark explanation:

[0043] The substrate 110

[0044] The vehicle connecting plate 120

[0045] The positioning column 121

[0046] The first drive motor 122

[0047] The upper layer plate 1301

[0048] The lower layer plate 1302

[0049] The second drive motor 131

[0050] The auxiliary support part 140

[0051] The flexible contact end 141

[0052] The telescopic stand 142

[0053] The buffer 143

[0054] The base 144

[0055] The screw 145

[0056] The gasket 146

[0057] The connecting end 147

[0058] The sliding support part 150

[0059] The support part 151

[0060] The sliding part 152

[0061] The extension part 153

[0062] The accommodating groove 154 Specific implementation

[0063] The utility model will be described below with a preferred embodiment, and in conjunction with the drawings more clearly and completely.

[0064] The embodiment provides a battery swap station, which is used for replacing the battery of an electric vehicle, and the battery swap station comprises a battery swap device, and the battery swap device is used for transporting and disassembling a battery pack.

[0065] As Figures 1 to 3As shown, the embodiment provides a battery replacement device for carrying and replacing the battery pack of an electric vehicle, which comprises a base plate 110, a vehicle connecting plate 120 and a sliding support 150. The base plate 110 is located on the upward side of the battery replacement device. The vehicle connecting plate 120 is used to connect the electric vehicle, and can move in the vertical direction of the moving direction of the battery replacement device to adapt to the position of the electric vehicle. The sliding support 150 is arranged on the base plate 110 close to the side of the vehicle connecting plate 120 away from the center of the battery replacement device, and the sliding support 150 and the vehicle connecting plate 120 are slidingly supported.

[0066] The vehicle connecting plate 120 is arranged on the base plate 110 and can move in the vertical direction of the moving direction of the battery replacement device. In this way, the adjustment in multiple directions can be realized by cooperating with the movement of the battery replacement device itself, so as to better align with the electric vehicle. The vehicle connecting plate 120 is driven by two first driving motors 122 arranged on the base plate 110 of the battery replacement device.

[0067] As shown in Figure 2 , Figure 3 , the vehicle connecting plate 120 is provided with a positioning column 121 for cooperating with the vehicle, and the sliding support 150 is arranged close to the positioning column 121. The positioning column 121 is the main force bearing structure, and arranging the sliding support 150 near the positioning column 121 can better realize its supporting effect and prevent deformation.

[0068] When replacing the battery, the battery replacement device can realize the adjustment in four directions of front, back, left and right by the movement of itself and the movement of the vehicle connecting plate 120 to align with the electric vehicle. The vehicle connecting plate 120 needs to be connected with the vehicle, and the end thereof is easy to be bent under stress during the connection. By arranging the sliding support 150 to support between the base plate 110 and the vehicle connecting plate 120, effective support can be provided to prevent the deformation of the vehicle connecting plate 120. At the same time, the sliding support 150 and the vehicle connecting plate 120 are slidingly connected, which supports while not affecting the movement of the vehicle connecting plate 120.

[0069] The battery replacement device comprises a plurality of sliding supports 150. As shown in Figure 4 , two sliding supports 150 are arranged on the base plate 110 in the embodiment, and the two sliding supports 150 are arranged at the left and right ends of the vehicle connecting plate 120 respectively, which can improve the supporting effect.

[0070] As shown in Figure 4 , Figure 5As shown, the sliding support 150 includes a support part 151 and a sliding part 152, the support part 151 is fixed with the base plate 110, and the sliding part 152 is detachably arranged above the support part 151, and the support part 151 is fixed with the vehicle connecting plate 120 through the sliding part 152. The strength of the support part 151 is greater than that of the sliding part 152, and the surface smoothness of the sliding part 152 is greater than that of the support part 151.

[0071] The sliding support 150 is arranged in two parts, so that the two parts only need to select the required materials according to their functions, and the support part 151 itself only plays a supporting role, so it only needs to select a material with high strength, without considering the surface smoothness and wear resistance. The sliding part 152 only plays the role of a sliding base, and only needs to ensure smoothness and wear resistance, without considering strength. This can reduce the requirements for the physical properties of the material of the sliding support 150, thereby reducing costs. In addition, the sliding part 152 is a consumable part, and the detachable connection facilitates maintenance and replacement.

[0072] As shown in Figure 5 , the edges of the support part 151 extend upwards and around the vehicle connecting plate 120 to form a receiving groove 154, and the vehicle connecting plate 120 passes through the receiving groove 154. By arranging the receiving groove 154, the connecting plate can be guided and limited to a certain extent to prevent it from shaking and moving in directions other than its movement direction, thereby improving stability. The receiving grooves 154 on both sides of the vehicle connecting plate 120 are arranged towards each other, and the vehicle connecting plate 120 is limited therein. Further improve the limiting effect.

[0073] As shown in Figure 5 , in this embodiment, one side of the support part 151 extends outward to form an extension part 153, and the sliding part 152 is arranged on the extension part 153. In other embodiments, the sliding part 152 can also be arranged at other positions, such as being arranged in the receiving groove 154.

[0074] As shown in Figure 1 , Figure 4 , the battery swap device further includes a battery pack connecting plate, the battery pack connecting plate is used for connecting and carrying the battery pack, and the battery pack connecting plate can move independently along the movement direction of the vehicle connecting plate 120. The battery connecting plate includes an upper layer plate 1301 and a lower layer plate 1302 arranged in two parts but fixed with each other, and the upper layer plate 1301 and the lower layer plate 1302 can also move independently, the lower layer plate 1302 is connected with the second driving motor 131 and can drive the upper layer plate 1301 to move synchronously under the driving of the second driving motor 131. The upper layer plate 1301 is used to carry the battery pack.

[0075] The vehicle connecting plate 120 is disposed between the upper plate 1301 and the lower plate 1302. The sliding support 150 is disposed at the same height as the lower plate 1302, and both are directly disposed on the base plate 110. Therefore, the sliding support 150 is disposed on the battery pack connecting plate, mainly outside the maximum stroke of the lower plate 1302.

[0076] The sliding support 150 is positioned outside the travel range of the battery pack connecting plate, so that the sliding support 150 will not interfere with the movement of the battery pack connecting plate. Therefore, the sliding support 150 and the battery pack connecting plate can be set at the same height without being staggered in height, which can reduce the overall height of the battery swapping equipment.

[0077] like Figure 1 , Figure 6 and Figure 7 As shown, the battery swapping equipment also includes an auxiliary support 140, which is installed on the equipment and supports the battery pack. The auxiliary support 140 is higher than the battery pack connecting plate and can retract to match the height of the connecting plate. The auxiliary support 140 includes a flexible contact end 141, a telescopic column 142, and a buffer 143. The flexible contact end 141 is located at the top of the auxiliary support 140 and can be made of plastic, possessing a certain degree of flexibility to avoid damaging the battery pack. The telescopic column 142 supports the flexible contact end 141 and can extend and retract. The buffer 143 is connected to the telescopic column 142 and can accumulate potential energy when the telescopic column 142 retracts. The buffer 143 can be a spring that retracts to cushion the impact when the battery pack is lowered. The auxiliary support 140 is fixed to the base plate 110 via a base 144.

[0078] When the battery pack is placed, it first contacts the auxiliary support 140, causing the auxiliary support 140 to retract until it rests on the battery pack connecting plate. This process reduces the direct impact force on the battery pack, providing a cushioning effect and preventing damage. Furthermore, the buffer 143 has a certain degree of adaptive extension and retraction. When the battery pack is placed on the battery swapping equipment, multiple auxiliary supports 140 can adaptively adjust according to the battery pack's position, providing leveling and support.

[0079] like Figure 7 As shown, the flexible contact end 141 has a through hole running vertically through it, and the telescopic column 142 has a connecting end 147 and a main body. The connecting end 147 is located at the top of the main body and is used to extend into the through hole for fixation. The connecting end 147 is provided with a threaded hole. After the connecting end 147 extends into the through hole, a screw 145 is used from the top of the flexible contact end 141, passing through the through hole and fixing it to the threaded hole on the connecting end 147.

[0080] Through the structure, the connection strength of the flexible contact end 141 and the telescopic column 142 can be greater, and the defect that all shearing forces are concentrated on the contact surface of the two when they are connected to cause easy bending and fracture can be avoided. The through connection enables the shearing forces to be distributed axially, and the strength is greater.

[0081] As shown in Figure 7 The diameter of the connecting end 147 is smaller than the main body, the connecting position of the connecting end 147 and the main body forms a stepped portion, and the auxiliary support 140 further comprises a gasket 146 arranged on the stepped portion to support the flexible contact end 141 and the telescopic column 142. One end of the buffer 143 abuts against the base plate 110, and the other end abuts against the gasket 146. Through the structure, the radial contact area is further increased by using the stepped portion gasket 146 to share the shearing forces radially.

[0082] Although the specific embodiments of the present application are described above, those skilled in the art should understand that this is only an example, and the protection scope of the present application is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of the present application, and these changes and modifications all fall within the protection scope of the present application.

Claims

1. A battery swap device for carrying and replacing a battery pack of an electric vehicle, characterized by, It comprises: a substrate, which is located on the side of the battery swap device facing upwards; a vehicle connecting plate, which is used to connect an electric vehicle and can move in the vertical direction of the movement direction of the battery swap device to adapt to the position of the electric vehicle; a sliding support, which is arranged on the substrate near the side of the vehicle connecting plate away from the center of the battery swap device and slidingly supports the vehicle connecting plate.

2. The battery replacement device according to claim 1, wherein The sliding support comprises a support part and a sliding part, the support part is fixed with the substrate, and the sliding part is detachably arranged above the support part, the support part is fixed with the vehicle connecting plate through the sliding part; The strength of the support part is greater than that of the sliding part, and the surface smoothness of the sliding part is greater than that of the support part.

3. The battery replacement device according to claim 2, wherein The edge of the support part extends upwards and bypasses the vehicle connecting plate to form a containing groove, and the vehicle connecting plate passes through the containing groove. 4.The battery replacing device according to claim 1, wherein The battery swap device further comprises a battery pack connecting plate, which is used to connect and carry the battery pack and can independently move along the movement direction of the vehicle connecting plate; The sliding support is arranged outside the maximum stroke of the battery pack connecting plate.

5. The battery replacement device according to claim 4, wherein The battery swap device further comprises an auxiliary support arranged on the battery swap device, which is used to support the battery pack, is higher than the battery pack connecting plate and can be retracted to be consistent with the height of the battery pack connecting plate, and comprises: a flexible contact end arranged at the top of the auxiliary support; a telescopic stand supporting the flexible contact end and capable of telescoping; a buffer connected with the telescopic stand and capable of accumulating potential energy when the telescopic stand retracts.

6. The battery replacement device according to claim 5, wherein The flexible contact end has a through hole, the telescopic stand has a connecting end and a main body, the connecting end is located at the top end of the main body and is used to extend into the through hole and be fixed.

7. The battery replacement device according to claim 6, wherein The diameter of the connecting end is smaller than that of the main body, a stepped part is formed at the connection position of the connecting end and the main body, the auxiliary support further comprises a gasket arranged on the stepped part to support the flexible contact end and the telescopic stand; One end of the buffer abuts against the substrate, and the other end abuts against the gasket. 8.The battery replacing device according to claim 1, wherein A positioning column is arranged on the vehicle connecting plate, which is used to cooperate with the vehicle to be connected, and the sliding support is arranged close to the positioning column. 9.The battery replacing device according to claim 1, wherein The battery swap device comprises a plurality of sliding supports.

10. A battery swap station, characterized by, It comprises the battery swap device according to any one of claims 1 to 9.