Induction bottle separating mechanism
By designing a simplified induction bottle-separating mechanism, and utilizing a rotating shaft assembly and a sliding groove structure to achieve flexible adjustment of the bottle baffle, the problems of complex structure and difficult installation in existing technologies are solved, thereby improving production efficiency and automation.
Patent Information
- Application Number
- CN202520321354.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing bottle-separating sensing mechanisms are complex in structure, difficult to install, occupy a large space, have high maintenance costs, and are not suitable for bottles of different diameters.
A sensor-operated bottle-separating mechanism was designed, comprising a fixed plate, a sensor switch fixed plate, and a bottle-blocking plate, which are connected by a rotating shaft assembly. The guide ramp and sliding groove structure enable flexible adjustment of the bottle-blocking plate and transmission of sensor signals, simplifying the installation process and adapting to different bottle diameters.
It achieves a simple structure, convenient installation, small footprint, high reliability, and adaptability to different bottle diameters, thus improving production efficiency and automation.
Smart Images
Figure CN223721311U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to filling equipment field relates to a response bottle separating mechanism. BACKGROUND
[0002] In the modern product mass production process, the filling link is very important. The bottle separating mechanism as the core component of the filling equipment, its role is to arrange the bottles neatly according to the number of filling heads before the bottle filling, to ensure that the filling work is carried out smoothly. However, the existing bottle separating response mechanism on the market has many drawbacks. On the one hand, its structure is complex, and many parts cooperate with each other, which not only increases the production and maintenance cost, but also is prone to failure. On the other hand, the installation space is limited, which limits the layout and application scene of the filling equipment to some extent. Moreover, the installation process is difficult and time-consuming, which brings many inconveniences to production.
[0003] Therefore, it is necessary to improve the prior art to overcome the defects in the prior art. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing a response bottle separating mechanism to solve at least one technical problem in the background art.
[0005] The utility model aims at providing a response bottle separating mechanism to solve at least one technical problem in the background art.
[0006] A response bottle separating mechanism, comprising a fixed plate fixedly connected with a rack, one end of the fixed plate is pivotally connected with a response switch fixed plate, the response switch fixed plate is of a bent structure and is provided with a response switch thereon, and the response switch corresponds to a response plate fixedly arranged on the rack; the other end of the response switch fixed plate is provided with a bottle blocking plate, and the bottle blocking plate is provided with a guide slope for guiding the bottle to pass through.
[0007] As a further improvement of one embodiment of the utility model, the fixed plate can be detachably adjusted in the depth position on the rack, and the bottle blocking plate can be detachably adjusted in the depth position on the response switch fixed plate.
[0008] As a further improvement of one embodiment of the utility model, a pair of first sliding grooves are arranged on the fixed plate, and a locking bolt is adjusted in the position in the first sliding groove and is threadedly locked on the rack.
[0009] As a further improvement of one embodiment of the utility model, the first sliding grooves are symmetrically distributed along the central axis of the fixed plate.
[0010] As further improvement of an embodiment of the utility model, one pair of second sliding grooves is arranged on the bottle blocking plate, positioning holes corresponding to the second sliding grooves are arranged on the induction switch fixing plate, and the bottle blocking plate is locked on the induction switch fixing plate after the locking bolt passes through the positioning hole and is adjusted in the position in the second sliding groove.
[0011] As further improvement of an embodiment of the utility model, the second sliding grooves are symmetrically distributed along the central axis of the bottle blocking plate.
[0012] As further improvement of an embodiment of the utility model, the guide bevel is a guide plane or a guide curved surface.
[0013] As further improvement of an embodiment of the utility model, the guide bevel is a guide plane or a guide curved surface.
[0014] As further improvement of an embodiment of the utility model, the fixed plate and the induction switch fixing plate are pivotally connected through the rotating shaft assembly composed of the long rod bolt and the nut.
[0015] The use process is as follows: in the process of conveying the bottles, the adjacent two bottles are separated through the bottle blocking plate; when the bottle passes, the induction switch fixing plate connected with the bottle blocking plate rotates outward with the rotating shaft assembly as the center, at this time, the induction plate is away from the induction switch; after the bottle completely passes, the bottle blocking plate and the induction switch fixing plate move downward under the action of gravity, the induction switch senses the induction plate, and signals are transmitted to the control system, so that automatic bottle separating control is realized; the cycle is repeated, and the bottle separating and induction actions of the whole conveying line are completed.
[0016] The above technical scheme has the following beneficial effects:
[0017] 1. The bottle is blocked through the bottle blocking plate, the guide bevel is opened on the bottle blocking plate, and the resistance of the bottle passing is reduced;
[0018] 2. The induction bottle separating mechanism is fixed through the fixed plate, and the bottle blocking plate is adjusted up and down through the first sliding groove on the fixed plate;
[0019] 3. The front and rear positions of the bottle blocking plate are adjusted through the induction switch fixing plate, and the induction signal is transmitted to the control system through the induction switch thereon;
[0020] 4. The position of the induction switch mounting plate is adjusted through the second sliding groove on the bottle blocking plate, the front and rear positions of the bottle blocking plate are indirectly adjusted, the front and rear wide-range adjustment of the bottle blocking plate is ensured, and the smooth passing of bottles of different diameters is adapted;
[0021] 5. The fixed plate and the induction switch fixing plate are pivotally connected between them, can rotate freely, and realize the smooth passing of the bottles;
[0022] The induction bottle separating mechanism has simple structure, convenient installation, small occupied space, reliable use, and can realize fast bottle separating and induction. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other embodiments can be derived from the provided drawings without creative labor.
[0024] The structure, proportion, size, etc. shown in the specification are only used to cooperate with the content disclosed in the specification, for understanding and reading by those skilled in the art, and are not used to limit the implementation conditions of the present application, so they do not have technical substantive significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.
[0025] Figure 1 A first state three-dimensional structure schematic view is provided for the present application.
[0026] Figure 2 A second state three-dimensional structure schematic view is provided for the present application.
[0027] Figure 3 A fixed plate structure schematic view is provided for the present application.
[0028] Figure 4 An induction switch fixed plate structure schematic view is provided for the present application.
[0029] Figure 5 A bottle blocking plate structure schematic view is provided for the present application.
[0030] Figure 6 Another bottle blocking plate structure schematic view is provided for the present application.
[0031] In the drawings:
[0032] 1 - induction switch;
[0033] 2 - induction switch fixed plate; 21 - positioning hole;
[0034] 3 - nut;
[0035] 4 - long rod bolt;
[0036] 5 - fixed plate; 51 - first sliding groove;
[0037] 6 - bottle blocking plate; 61 - guide slope; 62 - second chute. DETAILED DESCRIPTION
[0038] It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0039] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0040] In the present application, unless otherwise stated, the orientation words such as "up, down, top, bottom" are generally directed to the direction shown in the drawings, or to the vertical, perpendicular or gravity direction of the components themselves; similarly, for the convenience of understanding and description, "inner, outer" refers to the inner and outer of the contour of each component itself, but the above orientation words are not used to limit the present application. EMBODIMENT
[0041] Referring to Figures 1-5 As shown in the figure, an induction bottle separating mechanism is applied to the rack of a canning production line. It comprises a fixed plate 5 fixedly connected with the rack. One end of the fixed plate 5 is pivotally connected with an induction switch fixed plate 2. This connection mode enables the induction switch fixed plate 2 to rotate flexibly. The induction switch fixed plate 2 is of a bent structure. In actual application, this structure not only helps to reasonably layout the induction switch 1 and the bottle blocking plate 6, but also enhances the mechanical strength of the fixed plate 2, ensuring that it is not easy to deform in the long-term use process.
[0042] The induction switch 1 is arranged on the induction switch fixed plate 2 and corresponds to the induction plate fixedly arranged on the rack. The other end of the induction switch fixed plate 2 is provided with the bottle blocking plate 6, and the bottle blocking plate 6 is provided with the guide slope 61 for guiding the bottle to pass through. The above-mentioned guide slope 61 can be a transition surface of various shapes, as long as it can play a role in guiding the bottle to pass through smoothly. For example, a guide plane or a guide curved surface is adopted.
[0043] In use, the conveying belt continuously conveys the bottles. The bottle blocking plate 6 separates two adjacent bottles, ensuring that the bottles pass through in order. When a bottle passes through, the bottle blocking plate 6 is pushed by the bottle, and the inductive switch fixing plate 2 connected to the bottle blocking plate 6 rotates outward around the rotating shaft assembly. At this time, the inductive switch 1 is away from the inductive plate, and the inductive switch 1 detects the change in the position of the inductive plate. When the bottle passes through completely, the bottle blocking plate 6 and the inductive switch fixing plate 2 move downward under the action of their own gravity and reset, and the inductive switch 1 again senses the inductive plate and immediately transmits a signal to the control system. The control system accurately controls the subsequent bottling, bottle separation and other actions according to the received signal. This cycle is repeated to achieve efficient and stable bottle separation and induction action on the entire conveying line, greatly improving the automation level and production efficiency of the bottling production line.
[0044] The rotating shaft assembly in the embodiment is composed of a long rod bolt 4 and a nut 3, which is arranged at the joint between the fixed plate 5 and the inductive switch fixing plate 2 to realize the pivotal connection of the two. The long rod bolt 4 passes through the corresponding hole positions of the fixed plate 5 and the inductive switch fixing plate 2, and is then fastened with the nut 3, thereby ensuring that the two can rotate relative to each other.
[0045] Of course, in addition to the long rod bolt 4 and the nut 3, the rotating shaft assembly can also use a pin shaft with a shaft shoulder matched with a split pin, or use a rotating joint with similar functions, as long as it can achieve the flexible rotating connection effect between the fixed plate 5 and the inductive switch fixing plate 2.
[0046] The fixed plate 5 in the embodiment has the characteristic of flexible adjustment, and can be detachably adjusted in the depth position on the rack according to actual production needs. In actual operation, a pair of first sliding grooves 51 arranged on the fixed plate 5 are used to realize this function. The operator only needs to place the locking bolt in the first sliding groove 51, slide to the appropriate position according to the specific needs, and then thread-lock it on the rack, which can complete the adjustment of the front and rear positions of the fixed plate 5, thereby realizing the fixation of different depth positions. As shown in Figure 3 The first sliding grooves 51 are symmetrically distributed along the central axis M of the fixed plate, which ensures the stability and balance of the fixed plate 5 during adjustment.
[0047] Of course, in addition to using the first sliding groove 51 to realize position adjustment, a plurality of evenly distributed positioning holes can also be arranged on the fixed plate 5, and the positioning holes are matched with the corresponding hole positions on the rack through positioning pins, to realize the fixation of different positions, which can also meet the needs of position adjustment of the fixed plate in production.
[0048] The position of the bottle blocking plate 6 on the induction switch fixing plate 2 in the embodiment can be flexibly adjusted according to actual production conditions, and the depth position can be changed detachably. In actual operation, a pair of second sliding grooves 62 on the bottle blocking plate 6 and corresponding positioning holes 21 on the induction switch fixing plate 2 are mainly relied on to realize. An operator first passes a locking bolt through the positioning hole 21 of the induction switch fixing plate 2, then aligns the locking bolt with the second sliding groove 62 of the bottle blocking plate 6, slides the locking bolt to a suitable position in the second sliding groove 62 according to production requirements, and then tightens the bolt, so that the bottle blocking plate 6 is firmly locked on the induction switch fixing plate 2, and the fixing of different depth positions is achieved. As shown in Figure 5 The second sliding grooves 62 are symmetrically distributed along the central axis M of the bottle blocking plate 6, which ensures that the bottle blocking plate 6 is uniformly stressed during adjustment, and is stable and reliable.
[0049] Of course, in addition to the cooperation of the second sliding grooves 62 and the positioning holes 21, T-shaped grooves and sliding blocks matched with each other can be arranged on the bottle blocking plate 6 and the induction switch fixing plate 2, and the adjustment requirement of the position of the bottle blocking plate in production can also be met by sliding and positioning of the sliding blocks in the T-shaped grooves.
[0050] In the embodiment, the structure of the bottle blocking plate 6 has two common forms. In the structure shown in Figure 5 A guide inclined surface 61 is arranged on the side that meets the bottle, and this design can accurately guide the passing direction of the bottle. In Figure 6 The guide inclined surfaces 61 are symmetrically arranged at the corners of the bottle blocking plate 6, and both sides can be used for guiding the bottle, so that the installation direction does not need to be considered during installation, and the installation convenience is high. The two structures can be quickly installed on the induction switch fixing plate 2, and meet the efficient assembly requirement of production.
[0051] The induction bottle separating mechanism provided by the utility model has the advantages of simple overall structure design, mainly composed of a small number of key components such as the fixing plate 5, the induction switch fixing plate 2 and the bottle blocking plate 6, and the complex assembly process is reduced. During installation, the components can be quickly assembled by means of common bolt connection and the like, without the need of professional tools. The compact layout determines that the occupied space is small, and the induction bottle separating mechanism is suitable for production lines with limited space. In long-term operation, the mechanical structure is stable, the induction element is reliable, the bottle separating and induction actions can be completed in a short time, and the production efficiency is effectively improved.
[0052] Obviously, the embodiments described above are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the utility model.
[0053] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.
[0054] It should be noted that the terms "first", "second", and the like, herein do not necessarily have an either chronological or spatial relation. Rather, these terms can be used solely to distinguish a certain specific entity from another entity. It should be understood that the terms so used in the description are interchangeable under appropriate circumstances and embodiments of the application described herein are capable of operating in other sequences than described or illustrated herein.
[0055] The preferred embodiments of the present application have been described above with the specific details. Obviously, many modifications and variations to the preferred embodiments can be effected without departing from the spirit and scope of the application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the scope of the present application.
Claims
1. An induction bottle dividing mechanism characterized by: The fixed plate is pivotally connected with a sensing switch fixed plate at one end, the sensing switch fixed plate is in a bent structure and is provided with a sensing switch thereon, the sensing switch corresponds to a sensing plate fixed on the rack; the other end of the sensing switch fixed plate is provided with a bottle blocking plate, the bottle blocking plate is provided with a guiding slope for guiding the bottle to pass through.
2. The induction bottle dividing mechanism of claim 1, wherein: The fixed plate can be detachably adjusted in the depth position on the rack, and the bottle blocking plate can be detachably adjusted in the depth position on the sensing switch fixed plate.
3. The induction bottle dividing mechanism of claim 2, wherein: A pair of first sliding grooves are arranged on the fixed plate, and a locking bolt is adjusted in the position of the first sliding groove and is threadedly locked on the rack.
4. The induction bottle dividing mechanism of claim 3, wherein: The first sliding grooves are symmetrically distributed along the central axis of the fixed plate.
5. The induction bottle dividing mechanism of claim 2, wherein: A pair of second sliding grooves are arranged on the bottle blocking plate, and the sensing switch fixed plate is provided with positioning holes corresponding to the second sliding grooves, a locking bolt passes through the positioning holes and is adjusted in the position of the second sliding groove, and then the bottle blocking plate is locked on the sensing switch fixed plate.
6. The induction bottle dividing mechanism of claim 5, wherein: The second sliding grooves are symmetrically distributed along the central axis of the bottle blocking plate.
7. The induction bottle dividing mechanism of claim 1, wherein: The guiding slope is a guiding plane or a guiding curved surface.
8. The induction bottle dividing mechanism of claim 7, wherein: The guiding slopes are symmetrically arranged at the two side corners of the bottle blocking plate.
9. The induction bottle dividing mechanism of claim 1, wherein: The fixed plate and the sensing switch fixed plate are pivotally connected through a rotating shaft assembly composed of a long rod bolt and a nut.