Adjustable large tank filling equipment

Abstract

The utility model discloses adjustable large tank filling equipment which comprises a rack, a base, a material blocking assembly and a detection assembly, a plurality of filling heads used for filling and located in a filling area are arranged on a support, and a lifting assembly drives the support to move up and down so as to drive the filling heads to conduct lifting adjustment. When the conveying belt conveys wine bottles and the first wine bottle is detected by the first detection element, the first driving part blocks the first wine bottle; and when the conveying belt conveys the wine bottles and the last wine bottle is detected by the second detection element, the second driving piece stops the rear wine bottles from entering the filling area, so that the wine bottles in the filling area are filled. According to the adjustable large tank filling equipment, the lifting heights of the filling heads are adjusted to adapt to wine bottles of different height specifications, automatic positioning is achieved in combination with the detection assembly, automatic filling can be accurately conducted on the wine bottles of different specifications, the filling efficiency is greatly improved, the labor intensity is reduced, and the production cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of filling equipment, specifically to an adjustable large tank filling device. Background Technology

[0002] In existing alcohol production lines, miscellaneous alcoholic beverages come in a variety of bottle and tank sizes. Traditional, standard filling machines are typically designed for standard bottle shapes and are ill-suited for filling larger bottles or tanks. Therefore, in actual production, filling these large containers often relies on manual labor.

[0003] However, there are many shortcomings to manually filling such large containers:

[0004] First, the filling efficiency is low, which cannot meet the needs of large-scale production and affects the overall production capacity.

[0005] Secondly, the precision of manual operation is limited, and it is difficult to keep the filling volume consistent, which can easily lead to overfilling or underfilling, affecting product quality.

[0006] In addition, relying on manual bottling for a long time not only increases labor intensity but also raises production costs, making it difficult to meet the demands of modern wine production for automation and high-efficiency production. Utility Model Content

[0007] To overcome the shortcomings of the prior art, this utility model provides an adjustable large-tank filling equipment. By adjusting the lifting height of multiple filling heads, it can adapt to wine bottles of different heights and specifications. Combined with a detection component, it can achieve automatic positioning, accurately and automatically filling wine bottles of different specifications, greatly improving filling efficiency, reducing labor intensity, and lowering production costs.

[0008] The technical solution adopted by this utility model to solve its problem is:

[0009] An adjustable large tank filling device includes:

[0010] A frame, which is equipped with a conveyor belt, and the conveyor belt is equipped with a filling area;

[0011] The base is provided with a lifting assembly and a support. The support is provided with a plurality of filling heads for filling and located in the filling area. The lifting assembly drives the support to move up and down to adjust the lifting of the plurality of filling heads.

[0012] A material stop assembly, comprising a first drive component and a second drive component;

[0013] A detection assembly, comprising a first detection element and a second detection element;

[0014] When the conveyor belt is conveying bottles and the first bottle is detected by the first detection element, the first drive unit blocks the first bottle; when the conveyor belt is conveying bottles and the last bottle is detected by the second detection element, the second drive unit blocks the subsequent bottles from entering the filling area, so as to realize the filling of the bottles located in the filling area.

[0015] Furthermore, the lifting assembly includes a slide block connected to the bracket, a lead screw nut fixed to the slide block, a drive motor, and a lead screw that is driven by the drive motor and screwed to the lead screw nut; both sides of the base are provided with slide rails, and the slide block is slidably connected to the slide rails;

[0016] When the drive motor drives the lead screw to rotate, the lead screw nut drives the slide block to slide on the slide rail, thereby realizing the lifting and lowering of the bracket.

[0017] Furthermore, the bracket includes a connecting frame and a first connecting rod, one side of the connecting frame is connected to the slide, and the other side is connected to the first connecting rod;

[0018] The multiple filling heads are arranged at intervals on the first connecting rod along the conveying direction of the conveyor belt.

[0019] Furthermore, the first detection element is disposed at one end of the conveyor belt. The first detection element includes a first photoelectric switch and a first reflector disposed on the bracket. The first photoelectric switch is located on one side of the conveyor belt, and the first reflector is located on the other side of the conveyor belt.

[0020] Furthermore, the second detection element is disposed at the other end of the conveyor belt. The second detection element includes a second photoelectric switch and a second reflector disposed on the bracket. The second photoelectric switch is located on one side of the conveyor belt, and the second reflector is located on the other side of the conveyor belt.

[0021] Furthermore, the bracket also includes a second connecting rod located on one side of the conveyor belt and a third connecting rod located on the other side of the conveyor belt. One end of the first connecting rod, the second connecting rod, and the third connecting rod is connected by a first fixing member, and the other end of the first connecting rod, the second connecting rod, and the third connecting rod is connected by a second fixing member.

[0022] The first photoelectric switch and the second photoelectric switch are mounted on the second connecting rod, and the first reflector and the second reflector are mounted on the third connecting rod.

[0023] Furthermore, it also includes a control cabinet, the bottom of which has an installation cavity, and a centrifugal pump for filling the wine is installed inside the installation cavity.

[0024] Furthermore, the multiple filling heads are connected to the centrifugal pump through a series of corresponding filling tubes.

[0025] Furthermore, all of the aforementioned filling tubes are made of silicone tubing.

[0026] Furthermore, the first driving member and the second driving member are inclinedly arranged on one side of the conveyor belt, with the first driving member located at one end of the conveyor belt and the second driving member located at the other end of the conveyor belt.

[0027] The frame is also equipped with a movable guide baffle located on the other side of the conveyor belt.

[0028] In summary, this utility model has the following technical effects:

[0029] 1. This utility model of adjustable large tank filling equipment, through the cooperation of lifting components and brackets, can realize the lifting and adjustment of multiple filling heads, thereby adapting to wine bottles or cans of different heights and specifications. Combined with the first detection element and the second detection element, it can effectively automatically position the wine bottle, thus adapting to the filling of large bottles or irregularly shaped bottles of different forms, greatly improving filling efficiency, reducing labor intensity and lowering production costs.

[0030] 2. This utility model of adjustable large-tank filling equipment ensures consistent filling volume for each bottle through precise automated control, avoiding overfilling or underfilling and improving product quality. Furthermore, due to the increased level of automation, the production line can operate continuously and efficiently, meeting the demands of modern production.

[0031] 3. This utility model of adjustable large tank filling equipment has the advantages of simple structure and simple transmission mechanism. It eliminates complex transmission system and redundant parts, reduces the difficulty and cost of equipment maintenance, improves the reliability of equipment, and reduces the manual intervention required for operation and maintenance, further improving the stability and efficiency of the production line. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of the adjustable large tank filling equipment of this utility model;

[0033] Figure 2 This is a schematic diagram of the base structure in the adjustable large tank filling equipment of this utility model;

[0034] Figure 3 This is a schematic diagram of the support structure in the adjustable large tank filling equipment of this utility model.

[0035] The meanings of the reference numerals in the attached figures are as follows:

[0036] 1. Frame; 11. Conveyor belt; 12. First drive unit; 13. Second drive unit; 14. Filling area; 15. Moving guide baffle; 2. Base; 21. Slide rail; 22. Drive motor; 23. Lead screw; 24. Lead screw nut; 25. Slide block; 3. Bracket; 31. Connecting frame; 32. First connecting rod; 33. Second connecting rod; 34. Third connecting rod; 35. First fixing component; 36. Second fixing component; 4. Filling head; 41. Fixing plate; 5. First photoelectric switch; 51. First reflector; 6. Second photoelectric switch; 61. Second reflector; 7. Silicone hose; 8. Control cabinet; 81. Mounting cavity; 811. Centrifugal pump; 9. Wine bottle. Detailed Implementation

[0037] To better understand and implement this invention, the technical solutions in the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings.

[0038] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the module or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0040] like Figure 1-3 An adjustable large-tank filling device is shown, comprising a frame 1, a base 2, a material blocking assembly, and a detection assembly. The frame 1 is equipped with a conveyor belt 11, on which a filling area 14 is provided. The base 2 is equipped with a lifting assembly and a support 3. The support 3 is equipped with multiple filling heads 4 for filling and located within the filling area 14. The lifting assembly drives the support 3 to move up and down to adjust the lifting of the multiple filling heads 4. The material blocking assembly includes a first driving element 12 and a second driving element 13. The detection assembly includes a first detection element and a second detection element. When the conveyor belt 11 conveys a bottle 9 and the first bottle is detected by the first detection element, the first driving element 12 blocks the first bottle. When the conveyor belt 11 conveys a bottle 9 and the last bottle is detected by the second detection element, the second driving element 13 blocks subsequent bottles 9 from entering the filling area 14, thereby achieving filling of the bottles 9 located within the filling area 14.

[0041] Based on the above structure, the adjustable large-tank filling equipment of this utility model can adapt to wine bottles 9 of different heights by adjusting the lifting height of multiple filling heads 4, and achieve automatic positioning by combining detection components. It can accurately and automatically fill wine bottles 9 of different sizes, which greatly improves filling efficiency, reduces labor intensity and lowers production costs, and provides a more efficient and economical solution for large-scale production.

[0042] See Figure 2 The lifting assembly includes a slide 25 connected to the bracket 3, a lead screw nut 24 fixed to the slide 25, a drive motor 22, and a lead screw 23 that is connected to the drive motor 22 and screwed to the lead screw nut 24. The base 2 has slide rails 21 on both sides, and the slide 25 is slidably connected to the slide rails 21. When the drive motor 22 drives the lead screw 23 to rotate, the lead screw nut 24 drives the slide 25 to slide on the slide rails 21, so as to realize the lifting and lowering of the bracket 3, thereby adjusting the lifting height of multiple filling heads 4.

[0043] Specifically, the bracket 3 includes a connecting frame 31 and a first connecting rod 32. One side of the connecting frame 31 is connected to the slide 25, and the other side is connected to the first connecting rod 32. Multiple filling heads 4 are arranged at intervals on the first connecting rod 32 along the conveying direction of the conveyor belt 11.

[0044] It should be noted that in this embodiment, the first connecting rod 32 is a profile structure, and multiple filling heads 4 are pressed onto the first connecting rod 32 by fixing plates 41. The fixing plates 41 are fastened to the first connecting rod 32 by screws. The distance between the two filling heads 4 can be adjusted by loosening the pressing of the fixing plates 41 to adapt to different sizes of wine bottles 9 or wine cans. Of course, the distance between the two filling heads 4 can also be changed by setting a driving component, such as a cylinder, a lead screw, or other stroke-moving component to adapt to different sizes of wine bottles 9 or wine cans.

[0045] Furthermore, the first detection element is disposed at one end of the conveyor belt 11. The first detection element includes a first photoelectric switch 5 and a first reflector 51 disposed on the bracket 3. The first photoelectric switch 5 is located on one side of the conveyor belt 11, and the first reflector 51 is located on the other side of the conveyor belt 11. The second detection element is disposed at the other end of the conveyor belt 11. The second detection element includes a second photoelectric switch 6 and a second reflector 61 disposed on the bracket 3. The second photoelectric switch 6 is located on one side of the conveyor belt 11, and the second reflector 61 is located on the other side of the conveyor belt 11.

[0046] See Figure 3The bracket 3 also includes a second connecting rod 33 located on one side of the conveyor belt 11 and a third connecting rod 34 located on the other side of the conveyor belt 11. One end of the first connecting rod 32, the second connecting rod 33, and the third connecting rod 34 are connected by a first fixing member 35, and the other end of the first connecting rod 32, the second connecting rod 33, and the third connecting rod 34 are connected by a second fixing member 36. The first photoelectric switch 5 and the second photoelectric switch 6 are mounted on the second connecting rod 33, and the first reflector 51 and the second reflector 61 are mounted on the third connecting rod 34. This effectively supports and fixes each component, ensures the precise matching of the photoelectric switch and the reflector, improves the stability and reliability of the system, and provides precise positioning and control for the subsequent filling process.

[0047] Specifically, in this embodiment, the bracket 3 is constructed by connecting frame 31, first connecting rod 32, second connecting rod 33, third connecting rod 34, first fixing member 35, and second fixing member 36 to form a frame structure. The overall design is simple and the structure is stable, ensuring the efficient support and stability of the bracket. At the same time, the first connecting rod 32, second connecting rod 33, and third connecting rod 34 are all profile structures, which are not only easy to manufacture but also have low production costs, thus optimizing the economy of the overall structure.

[0048] Furthermore, the adjustable large-tank filling equipment of this utility model also includes a control cabinet 8, the bottom of which is provided with a mounting cavity 81, in which a centrifugal pump 811 for filling the liquid is installed. Multiple centrifugal pumps are provided, and the centrifugal pump 811 has high flow rate and stability, ensuring uniform delivery of the liquid and filling accuracy, avoiding fluctuations or unevenness that may occur during the liquid filling process. Multiple filling heads 4 are connected to the centrifugal pump 811 through corresponding filling pipes, further improving the efficiency and stability of liquid delivery, ensuring high efficiency and accuracy when filling large or irregularly shaped bottles.

[0049] Specifically, multiple filling tubes are made of silicone hoses 7, which can flexibly extend and retract when the lifting assembly drives multiple filling heads 4 to rise and fall through the bracket 3, ensuring the stability and adaptability of the filling tubes when adjusting to different heights.

[0050] Furthermore, the first driving member 12 and the second driving member 13 are inclinedly arranged on one side of the conveyor belt 11, with the first driving member 12 located at one end of the conveyor belt 11 and the second driving member 13 located at the other end of the conveyor belt 11; the frame 1 is also provided with a movable guide baffle 15 located on the other side of the conveyor belt 11, which is used to guide the wine bottle to be transported smoothly along the set trajectory, thereby ensuring the stability of the wine bottle during the transport process and improving the filling accuracy and production efficiency.

[0051] It should be noted that in this embodiment, the first driving member 12 and the second driving member 13 are equal cylinders. The extended end of each cylinder is equipped with a stop block, and the stop block is equipped with a rubber pad, which can effectively prevent the extended end of the cylinder from damaging the wine bottle 9 when it blocks it, and ensure the safety of the wine bottle 9 during operation.

[0052] In summary, this utility model of adjustable large tank filling equipment, through the cooperation of the lifting component and the bracket 3, can realize the lifting and adjustment of multiple filling heads 4, thereby adapting to wine bottles 9 or wine tanks of different heights and specifications. Combined with the first detection element and the second detection element, it can effectively automatically position the wine bottle 9, thus adapting to the filling of large bottles or irregularly shaped bottles of different forms, greatly improving filling efficiency, reducing labor intensity and lowering production costs.

[0053] This utility model of adjustable large-tank filling equipment ensures consistent filling volume for each bottle through precise automated control, avoiding overfilling or underfilling and improving product quality. Furthermore, the increased automation allows the production line to operate continuously and efficiently, meeting the demands of modern production.

[0054] This utility model of adjustable large tank filling equipment has the advantages of simple structure and simple transmission mechanism. It eliminates complex transmission system and redundant parts, reduces the difficulty and cost of equipment maintenance, improves the reliability of equipment, and reduces the manual intervention required for operation and maintenance, further improving the stability and efficiency of the production line.

[0055] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on the other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to the other component.

[0056] It should be understood that the terms "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the module or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0057] Furthermore, in the description of this utility model, "multiple" and "several" mean two or more, unless otherwise explicitly specified.

[0058] The technical means disclosed in this utility model are not limited to those disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications are also considered within the scope of protection of this utility model.

Claims

1. An adjustable bulk tank filling apparatus, characterized by, The application relates to a wine bottle filling device. The device comprises a rack provided with a conveying belt, a base provided with a lifting assembly and a support provided with a plurality of filling heads for filling wine bottles in a filling area on the conveying belt, the lifting assembly drives the support to move up and down to drive the plurality of filling heads to move up and down. The device further comprises a material blocking assembly comprising a first driving member and a second driving member. The device further comprises a detection assembly comprising a first detection element and a second detection element. When the first wine bottle is detected by the first detection element, the first driving member blocks the first wine bottle. When the last wine bottle is detected by the second detection element, the second driving member blocks the wine bottles behind the last wine bottle from entering the filling area.

2. The adjustable bulk tank filling apparatus of claim 1, wherein, The lifting assembly comprises a sliding seat connected with the support, a screw nut fixed with the sliding seat, a driving motor, a screw rod in transmission connection with the driving motor and in screw connection with the screw nut. When the driving motor drives the screw rod to rotate, the screw nut drives the sliding seat to slide on the sliding rail to realize the lifting of the support.

3. The adjustable bulk tank filling apparatus of claim 2, wherein, The support comprises a connecting frame and a first connecting rod. The plurality of filling heads are arranged on the first connecting rod in the conveying direction of the conveying belt.

4. The adjustable bulk tank filling apparatus of claim 3, wherein, The first detection element is arranged at one end of the conveying belt and comprises a first photoelectric switch and a first reflecting plate arranged on the support.

5. The adjustable bulk tank filling apparatus of claim 4, wherein, The second detection element is arranged at the other end of the conveying belt and comprises a second photoelectric switch and a second reflecting plate arranged on the support.

6. The adjustable bulk tank filling apparatus of claim 5, wherein, The support further comprises a second connecting rod arranged at one side of the conveying belt and a third connecting rod arranged at the other side of the conveying belt. The first photoelectric switch and the second photoelectric switch are mounted on the second connecting rod, and the first reflecting plate and the second reflecting plate are mounted on the third connecting rod.

7. The adjustable bulk tank filling apparatus of any one of claims 1-6, wherein, The device further comprises a control cabinet provided with an installation cavity at the bottom, and a centrifugal pump for wine filling is arranged in the installation cavity.

8. The adjustable bulk tank filling apparatus of claim 7, wherein, The plurality of filling heads are connected with the centrifugal pump through a plurality of corresponding filling pipes.

9. The adjustable bulk tank filling apparatus of claim 8, wherein, The plurality of filling pipes are all made of silica gel hoses.

10. The adjustable bulk tank filling apparatus of any one of claims 1-6, wherein, The first driving member and the second driving member are arranged on one side of the conveying belt in an inclined manner, the first driving member is arranged at one end of the conveying belt, and the second driving member is arranged at the other end of the conveying belt. The rack is further provided with a movable guide baffle on the other side of the conveying belt.

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