Material cushion frame for coiled materials
By designing a material pad rack for aluminum alloy coils, the problem of damage during the transfer of aluminum alloy coils was solved, achieving an efficient and low-damage transfer method and improving the production efficiency and quality of aluminum alloy coils.
Patent Information
- Application Number
- CN202520238589.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-14
AI Technical Summary
In the current process of transferring aluminum alloy coils, the direct contact between the lifting equipment and the coils can easily lead to bumps and scratches, and the heavy weight makes it difficult to keep them stationary, which affects production efficiency and product quality.
Design a material pad rack for roll materials, including a base frame and a material pad. The material pad is provided with an arc-shaped surface and a groove to support the roll material and reduce the contact area. The base frame is provided with a lifting port and a slot to accommodate crane and forklift transportation. The material pad and the base frame are detachably connected to adapt to different working conditions.
Reduces damage to roll materials, improves transfer efficiency, enhances product quality, and reduces weight through support and heat dissipation design, making it suitable for efficient transfer by cranes and forklifts.
Smart Images

Figure CN223721553U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of roll material storage technology, specifically to a roll material pad rack. Background Technology
[0002] The finishing workshop in the aluminum processing industry involves further finishing processes on aluminum alloy coils of constant thickness, including slitting, bending and straightening, oiling, film coating, inkjet printing, surface treatment, and cross-cutting. This process requires multiple transfers of the aluminum alloy coils through various steps. Currently, the traditional industry mostly uses manual hoisting to transfer aluminum alloy coils. During this process, the hoisting equipment is in direct contact with the aluminum alloy coils, often causing bumps and scratches on the outside of the coils. Furthermore, due to the significant weight of the aluminum alloy coils, it is difficult to keep them stationary during placement, requiring careful manual handling. This not only affects production efficiency but also causes interlayer damage from the outside in, impacting product quality. Summary of the Invention
[0003] This utility model addresses the problem of direct contact between lifting devices and aluminum alloy coils during the existing aluminum alloy coil transportation process, which easily leads to coil damage. It provides a coil material pad rack that can support the coil and is suitable for transportation by lifting devices and forklifts, avoiding coil damage and improving transportation efficiency while enhancing product quality.
[0004] To achieve the above objectives, the technical solution of this utility model is as follows:
[0005] A coil material pad rack includes a base frame, a material pad placed on top of the base frame, and multiple lifting ports on both sides of the base frame. The upper surface of the material pad is an inwardly concave arc-shaped surface with grooves. The bottom of the base frame has slots that match the forks of a forklift. The grooves reduce the contact area between the aluminum coil and the material pad, reducing interlayer pressure damage; furthermore, since the aluminum coil has a certain temperature when placed on the material pad, the grooves can dissipate heat.
[0006] Furthermore, the base frame and the material pad are detachably connected. Different material pads can be replaced according to actual working conditions.
[0007] Furthermore, the base frame is fixedly provided with multiple L-shaped connecting parts, and the material pad is inserted into the base frame through the connecting parts. The horizontal plane of the connecting part is fixed on the base frame, and the vertical plane of the connecting part is in contact with the outer side of the material pad.
[0008] Furthermore, the length and width of the pad are both smaller than the length and width of the base frame. Part of the aluminum coil is supported by the pad, while the remaining aluminum coil is suspended relative to the base frame.
[0009] Further, the cross section of the material pad is rectangular, and the groove is arranged at the bottom of the arc surface. The groove is arranged at the bottom, thereby reducing the pressure on the bottom of the aluminum roll and reducing the pressure injury between the layers of the aluminum roll.
[0010] Further, the bottom of the base frame is provided with a plurality of legs, and the forks of the forklift are arranged to lift the base frame from between two adjacent legs. The legs lift the base frame, thereby increasing heat dissipation and reserving space for the forks to extend into.
[0011] Further, the lifting port is rectangular, and a triangular reinforcing rib is connected to the corner of the lifting port. The reinforcing rib reinforces the base frame.
[0012] Further, the lifting ports on the two sides of the base frame of the material pad are symmetrically arranged. The lifting ports are matched with the lifting belts of the crane and are used to reduce the weight of the base frame.
[0013] Through the above technical scheme, the beneficial effects of the present application are as follows:
[0014] The base frame and the material pad are arranged, the arc surface of the material pad supports the coiled material, the groove on the material pad reduces the contact area between the coiled material and the material pad and increases heat dissipation, the lifting port matched with the crane and the insertion slot matched with the forks of the forklift are arranged on the base frame, the present application can support the coiled material, has a reasonable structure design, good heat dissipation effect, reduced overall weight, is suitable for lifting and transferring by the crane and the forklift, reduces damage to the coiled material, improves the transfer efficiency and improves the quality of the coiled material product. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a structural schematic view of the present application;
[0016] Figure 2 is a top view of the present application;
[0017] Figure 3 is a front view of the present application;
[0018] Figure 4 is a structural schematic view of the material pad of the present application;
[0019] In the drawings, 1 is a base frame, 11 is a lifting port, 12 is a leg, 2 is a material pad, 21 is an arc surface, 22 is a groove, and 3 is a connecting portion. DETAILED DESCRIPTION
[0020] The present application will be further described below in combination with the drawings and specific embodiments:
[0021] As Figures 1-4As shown, the present embodiment provides a coil material pallet frame, which is used to support the coil material and provide support for the transfer of the coil material.
[0022] The pallet frame includes a base frame 1 and a material pallet 2. The base frame 1 supports the material pallet 2 and facilitates the transfer of the material pallet 2 by cranes and forklifts. The material pallet 2 is used to support the aluminum coil or other coil material.
[0023] The base frame 1 is square-shaped. The material pallet 2 is arranged at the middle of the upper surface of the base frame 1. A plurality of lifting ports 11 are arranged on the base frame 1 at the two sides of the material pallet 2. The lifting ports 11 are used for the lifting belts of the crane to pass through and reduce the weight of the base frame 1. The bottom of the base frame 1 is provided with a slot matched with the forks of the forklift. The base frame 1 can be made of plastic.
[0024] Specifically, the lifting port 11 is rectangular-shaped. A triangular-shaped reinforcing rib is connected to the corner of the lifting port 11. Figure 1 As shown, six lifting ports 11 are arranged on the base frame 1. The lifting ports 11 on the base frame 1 at the two sides of the material pallet 2 are symmetrically arranged. As an implementation manner, a plurality of supporting legs 12 are arranged at the bottom of the base frame 1. In the present embodiment, one supporting leg 12 is arranged at each corner of the base frame 1. The slot is formed between the adjacent two supporting legs 12. The forks of the forklift lift the base frame 1 from between the adjacent two supporting legs 12.
[0025] Preferably, the base frame 1 includes a top plate and a cross beam. The material pallet 2 is arranged on the top plate. The cross beam is arranged below the top plate and supports the top plate. In this case, the weight of the base frame 1 can be further reduced, and the transfer cost can be reduced.
[0026] The material pallet 2 is arranged above the base frame 1. The length and width of the material pallet 2 are smaller than those of the base frame 1. Part of the coil is supported by the material pallet 2, and the remaining part is suspended above the base frame 1. The material pallet 2 includes a supporting part and a heat dissipation part. The supporting part is in direct contact with the coil. The heat dissipation part is a groove 22 arranged between the supporting parts. There is a gap between the heat dissipation part and the coil material. On the one hand, the contact area between the coil and the material pallet 2 is reduced. On the other hand, the coil material can be cooled.
[0027] Specifically, the cross section of the material pallet 2 is rectangular-shaped. The upper surface of the material pallet 2 is an inwardly concave arc surface 21. The curvature of the arc surface 21 is matched with the outer arc surface of the coil. In order to increase the heat dissipation, the arc surface 21 is provided with a groove 22. Figure 4 As shown, the groove 22 is arranged at the bottom of the arc surface 21, which can reduce the pressure on the bottom of the coil and reduce the risk of the bottom of the coil being crushed. In the present embodiment, the material pallet 2 can be made of wood.
[0028] In order to increase the fitting range of the material cushion frame, the bottom frame 1 is detachably connected with the material cushion 2, and different material cushions 2 can be replaced according to working conditions. Specifically, a plurality of L-shaped connecting parts 3 are fixedly arranged on the bottom frame 1, as shown in Figure 2 Eight connecting parts 3 are arranged on the bottom frame 1, two by two on the side edges of the rectangular material cushion 2, the horizontal plane of the connecting part 3 is fixed on the bottom frame 1, the vertical plane of the connecting part 3 is close to the outer side of the material cushion 2, and the material cushion 2 is inserted with the bottom frame 1 through the connecting part 3.
[0029] Working principle of the utility model:
[0030] In use, the crane passes through the hoist through the material sleeve sleeve core, lifts the aluminum alloy coil and places it on the material cushion 2, in this process, the arc surface 21 plays a supporting role for the coil, the groove 22 plays a heat dissipation role while reducing the bottom damage of the aluminum alloy coil, and the stress deviation and misoperation of the traditional material cushion and the aluminum alloy coil are avoided.
[0031] When the coil needs to be transported twice or multiple times, the lifting belt of the crane is passed through the lifting port 11, or the fork of the forklift is placed at the bottom of the bottom frame 1, and the transportation is completed by the crane or the forklift, the frequency of direct contact between the hoist and the aluminum alloy coil is reduced, and the damage of the coil is reduced.
[0032] The above-mentioned embodiments are only preferred embodiments of the utility model, and do not limit the scope of the utility model, so that equivalent changes or modifications made according to the structure, features and principles of the utility model patent range should be included in the utility model application patent range.
Claims
1. A roll material mat support comprising a chassis (1), characterized in that, The bottom frame (1) is provided with a material cushion (2) above, a plurality of lifting ports (11) are arranged on the bottom frame (1) on both sides of the material cushion (2), the upper surface of the material cushion (2) is an inwardly recessed arc surface (21), the arc surface (21) is provided with a groove (22), and the bottom of the bottom frame (1) is provided with a slot matched with the forks of the forklift.
2. A roll material cushioning support according to claim 1, wherein The bottom frame (1) and the material cushion (2) are detachably connected.
3. A roll material cushioning support according to claim 2, wherein A plurality of L-shaped connecting parts (3) are fixedly arranged on the bottom frame (1), and the material cushion (2) is inserted with the bottom frame (1) through the connecting parts (3).
4. The roll material cushioning core of claim 1 wherein, The length and width of the material cushion (2) are smaller than the length and width of the bottom frame (1).
5. The roll material cushioning core of claim 1 wherein, The cross section of the material cushion (2) is rectangular, and the groove (22) is arranged at the bottom of the arc surface (21).
6. A roll material cushioning support according to claim 1 wherein, A plurality of supporting legs (12) are arranged on the bottom of the bottom frame (1), and the forks of the forklift are used to lift the bottom frame (1) from between two adjacent supporting legs (12).
7. The roll material cushioning core of claim 1 wherein, The lifting port (11) is rectangular, and a triangular reinforcing rib is connected at the corner of the lifting port (11).
8. The roll material cushioning core of claim 1 wherein, The lifting ports (11) on the bottom frame (1) on both sides of the material cushion (2) are symmetrically arranged.