Plate supporting machine for stacking wire coils and wire coil stacking machine
By designing a pallet machine with a pallet stacking mechanism and a horizontal conveying mechanism, and combining it with the XYZ three-axis slide table of a wire reel palletizer, automatic pallet conveying and automatic wire reel palletizing are achieved, solving the problem of manual operation affecting production efficiency and improving the automation level of wire reel palletizing.
Patent Information
- Application Number
- CN202520275172.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-20
AI Technical Summary
In existing technologies, manual operation is required to place pallets into the spool stacking positions during the wire spool stacking process, which affects the improvement of production efficiency.
Design a pallet machine that includes a pallet stacking mechanism and a horizontal conveying mechanism. The pallet is automatically transported to the wire reel stacking position through a lifting component and a lifting component. The wire reel is automatically transferred by combining the XYZ three-axis slide table of the wire reel stacking machine.
It enables automated pallet conveying and uninterrupted spool stacking, reducing manpower burden and improving production efficiency.
Smart Images
Figure CN223722091U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to wire and cable production equipment field, specifically point to a kind of for stacking wire disc's supporting plate machine and wire disc stacking machine. BACKGROUND
[0002] In the wire and cable production process, after winding cable on wire disc, it needs to be stacked on supporting plate, after supporting plate is stacked with wire disc, workshop forklift inserts into loading and unloading jack on the side of supporting plate to transfer supporting plate to warehouse for storage, wire disc clamp exists in prior art, wire disc can be transferred from wire disc conveying line to supporting plate by manipulator, but supporting plate needs to be placed to wire disc stacking position manually, which affects the improvement of production efficiency. UTILITY MODEL CONTENTS
[0003] The utility model aims at providing a kind of for stacking wire disc's supporting plate machine, to realize the automatic conveying supporting plate to wire disc stacking position, save labor.
[0004] The technical scheme for realizing the above-mentioned purpose includes the following contents.
[0005] A kind of for stacking wire disc's supporting plate machine, including supporting plate stack mechanism, horizontal conveying mechanism,
[0006] The supporting plate stack mechanism includes vertical frame, lifting assembly, lifting assembly, the lifting assembly is installed on vertical frame, the lifting assembly is installed on lifting assembly, the lifting assembly includes vertical guide rail, sliding frame and lifting drive device, vertical guide rail is installed on the side of vertical frame, sliding frame is installed on vertical guide rail, lifting drive device is installed on vertical frame and is connected with sliding frame, to drive sliding frame movement on vertical guide rail;The lifting assembly includes plugboard, guide rod, seat plate and linear cylinder, the seat plate is fixedly installed on the sliding frame, guide rod is horizontally arranged and movably installed on seat plate, the front end of guide rod is located in vertical frame, rear end is located on the outside of vertical frame, the plugboard is horizontally arranged and connected with the front end of guide rod, the linear cylinder is parallel with guide rod and is installed on seat plate, the output end of linear cylinder is connected with plugboard, when working, several supporting plates are stacked in vertical frame, the plugboard is inserted into loading and unloading jack on the side of the bottom layer supporting plate,
[0007] The horizontal conveying mechanism comprises a first roller conveying assembly, a second roller conveying assembly and a belt conveying assembly, the first roller conveying assembly is arranged at the bottom of the vertical frame, the second roller conveying assembly is arranged outside the vertical frame and is connected with the first roller conveying assembly, the second roller conveying assembly comprises a roller frame provided with rollers, the roller frame is connected with the lifting mechanism, the belt conveying assembly comprises a plurality of conveying belts which move in parallel and synchronously, the conveying direction of the belt conveying assembly is perpendicular to the conveying direction of the roller conveying assembly, the front part of the conveying belt is inserted between the rollers of the second roller conveying assembly, the conveying surface of the belt conveying assembly is lower than the conveying surface of the first roller conveying assembly,
[0008] The second roller conveying assembly is arranged at a wire coil stacking position, and the rear part of the conveying belt is arranged at a pallet waiting position.
[0009] Further, the vertical frame is provided with a lifting assembly on each side.
[0010] Further, the lifting assembly is provided with two lifting assemblies.
[0011] Further, the lifting driving device comprises a driving motor and a transmission chain, the driving motor is arranged at the top end of the vertical frame, a sprocket is arranged on the driving motor, one end of the transmission chain is connected with the sliding frame, and the other end of the transmission chain is connected with the sprocket.
[0012] Further, the conveying belt is provided with three conveying belts.
[0013] Further, the wire coil stacking position is provided with a pallet limiting baffle away from one side of the vertical frame, so that the pallet is positioned at the wire coil stacking position.
[0014] When the pallet machine for stacking wire coils is used, a plurality of pallets are first stacked in the vertical frame, the bottommost pallet is supported by the lifting assembly (the inserting plate is inserted into the loading and unloading insertion hole in the side of the pallet), the lifting driving device drives the sliding frame to descend, when the bottom surface of the bottommost pallet abuts against the first roller conveying assembly, the linear cylinder drives the inserting plate to exit from the loading and unloading insertion hole, the lifting driving device drives the sliding frame to ascend to the position of the previous pallet, the linear cylinder drives the inserting plate to be inserted into the loading and unloading insertion hole, after the bottommost pallet is transferred away, the previous pallet will be lowered to be positioned, the first roller conveying assembly works to convey the bottommost pallet outward (the second roller conveying assembly), the second roller conveying assembly continues to convey after receiving, so that the pallet moves to the wire coil stacking position, after the wire coil stacking is completed, the roller frame of the second roller conveying assembly descends until the bottom of the pallet is supported by the conveying belt, the conveying belt stops after conveying the pallet to the pallet waiting position, and waits for the forklift in the workshop to transfer the pallet.
[0015] The pallet machine realizes conveying of the plurality of stacked pallets to the wire coil stacking position one by one, can reduce the labor burden, and realizes the automation of wire coil stacking.
[0016] The utility model discloses based on above-mentioned pallet machine still provides a wire coil stacking machine, including wire coil conveying line, wire coil clamp, the pallet machine is equipped with two, sets up in the left and right sides of wire coil conveying line respectively, two wire coil stacking positions are close to the middle and are arranged, two pallets to be transported positions are arranged at the rear, be equipped with XYZ three -axis sliding table on wire coil stacking position and wire coil conveying line top, wire coil clamp is connected with the Z -axis bottom of XYZ three -axis sliding table.
[0017] The wire coil enters between the two wire coil stacking positions when the wire coil stacking machine works, and the pallet machine on the left and right sides transports the pallet to the wire coil stacking position, and the wire coil clamp moves between the wire coil conveying line and the two wire coil stacking positions under the drive of the XYZ three-axis sliding table, and the wire coil clamp clamps the wire coil on the wire coil conveying line and transfers it to the pallet. The wire coil stacking machine is provided with two pallet machines and has two wire coil stacking positions. When one of them is empty due to the transfer of the pallet, the wire coil clamp can transfer the wire coil to the pallet of the other wire coil stacking position, realizing uninterrupted work and effectively improving the wire coil stacking efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 Structure schematic diagram of the pallet machine for stacking wire coils for the embodiment;
[0019] Figure 2 Structure schematic diagram of the wire coil stacking machine for the embodiment.
[0020] In the drawing, 1. vertical frame;2. vertical guide rail;3. sliding frame;4. drive motor;5. lifting assembly;5-1. plugboard;5-2. guide rod;5-3. seat plate;5-4. linear cylinder;6. first roller conveying assembly;7. second roller conveying assembly;7-1. limiting baffle;8. conveying belt;9. wire coil conveying line;10. wire coil clamp;11. XYZ three-axis sliding table;11-1. Z-axis;12. pallet. DETAILED DESCRIPTION
[0021] The utility model is specifically explained below in combination with the embodiment.
[0022] Reference Figure 1 And Figure 2The application discloses a wire coil stacking machine, which comprises two pallet machines, a wire coil conveying line 9 and a wire coil clamp 10. The pallet machine comprises a pallet stack mechanism and a horizontal conveying mechanism. The pallet stack mechanism comprises a vertical frame 1, a lifting assembly and a lifting assembly 5. The lifting assembly is installed on the vertical frame 1, and the lifting assembly 5 is installed on the lifting assembly. Two lifting assemblies are symmetrically arranged on the left and right sides of the vertical frame 1. The lifting assembly comprises two vertical guide rails 2 and a sliding frame 3. The two vertical guide rails 2 are respectively installed on the front and rear vertical columns of the vertical frame 1, and the sliding frame 3 is installed on the two vertical guide rails 2. The two lifting assemblies share a lifting driving device. The lifting driving device comprises a driving motor 4 and a transmission chain. The driving motor 4 is installed at the top end of the vertical frame 1, and a sprocket is installed on the driving motor 4. One end of the transmission chain is connected with the sliding frame 3, and the other end is connected with the sprocket. The driving motor 4 drives the two sliding frames 3 to move synchronously on the vertical guide rails 2. Each sliding frame 3 is provided with two lifting assemblies 5 which are arranged at intervals in front and back. The lifting assembly 5 comprises a plug plate 5-1, a guide rod 5-2, a seat plate 5-3 and a linear cylinder 5-4. The seat plate 5-3 is fixedly installed on the sliding frame 3. The guide rod 5-2 is horizontally arranged and movably installed on the seat plate 5-3. The front end of the guide rod 5-2 is located on the inner side of the vertical frame 1, and the rear end is located on the outer side of the vertical frame 1. The plug plate 5-1 is horizontally arranged and connected with the front end of the guide rod 5-2. The linear cylinder 5-4 is parallel to the guide rod 5-2 and is installed on the seat plate 5-3. The output end of the linear cylinder 5-4 is connected with the plug plate 5-1. During work, a plurality of pallets 12 are stacked in the vertical frame 1. The plug plate 5-1 is inserted into the loading and unloading plug hole in the side of the bottommost pallet,
[0023] The horizontal conveying mechanism comprises a first roller conveying assembly, a second roller conveying assembly and a belt conveying assembly. The first roller conveying assembly 6 is arranged at the bottom of the vertical frame 1. The second roller conveying assembly 7 is arranged on the left side or the right side of the vertical frame 1 and is connected with the first roller conveying assembly 6. The second roller conveying assembly comprises a roller frame provided with rollers. The roller frame is connected with the lifting mechanism at the bottom. The belt conveying assembly comprises three parallel and synchronous conveying belts 8. The conveying direction of the belt conveying assembly is perpendicular to the conveying direction of the roller conveying assembly. The front part of the conveying belt 8 is inserted between the rollers of the second roller conveying assembly 7. The conveying surface of the belt conveying assembly is lower than the conveying surface of the first roller conveying assembly 6. The position of the second roller conveying assembly is a wire coil stacking position. The wire coil stacking position is provided with a pallet limiting baffle 7-1 on the side away from the vertical frame 1. The position of the rear part of the conveying belt 8 is a pallet waiting position.
[0024] The two pallet machines are arranged on the left and right sides of the wire coil conveying line 9. The two wire coil stacking positions are arranged in the middle. The two pallet waiting positions are arranged on the rear side. An XYZ three-axis sliding table 11 is arranged above the wire coil stacking position and the wire coil conveying line 9. The wire coil clamp 10 is connected with the bottom of the Z-axis 11-1 of the XYZ three-axis sliding table 11.
[0025] When the wire coil stacking machine of the embodiment is used, a plurality of pallets 12 are stacked in the vertical frame 1, the bottommost pallet 12 is supported by the lifting assembly 5 (the insertion plate 5-1 is inserted into the loading and unloading insertion hole on the side of the pallet), the drive motor 4 drives (or under the action of gravity) the sliding frame 3 to descend, when the bottom surface of the bottommost pallet 12 abuts against the first roller conveying assembly 6, the linear cylinder 5-4 drives the insertion plate 5-1 to exit from the loading and unloading insertion hole, the drive motor 4 drives the sliding frame 3 to ascend to the position of the next pallet 12, the linear cylinder 5-4 drives the insertion plate 5-1 to be inserted into the loading and unloading insertion hole, after the bottommost pallet 12 is transferred away, the next pallet will be lowered to fill the position; the first roller conveying assembly 6 works to convey the bottommost pallet 12 outward (toward the second roller conveying assembly 7), the second roller conveying assembly 7 continues to convey after receiving, the pallet 12 abuts against the limiting baffle 7-1 (i.e. reaches the wire coil stacking position) to stop moving, the wire coil enters between the left and right wire coil stacking positions through the wire coil conveying line 9, the wire coil clamp 10 moves between the wire coil conveying line 9 and the two wire coil stacking positions under the drive of the XYZ three-axis sliding table 11, the wire coil clamp 10 clamps the wire coil on the wire coil conveying line 9 and transfers it to the pallet. After the wire coil stacking position completes the stacking of the wire coil, the roller frame of the second roller conveying assembly is lowered until the bottom of the pallet 12 is supported by the conveying belt 8, the conveying belt 8 moves the pallet 12 loaded with the wire coil to the pallet waiting position and stops, waiting for the forklift to transfer the pallet, when one wire coil stacking position is empty due to the transfer of the pallet, the wire coil clamp 10 can transfer the wire coil to the pallet of another wire coil stacking position for stacking.
[0026] The wire coil stacking machine realizes conveying the plurality of pallets in the stack to the wire coil stacking position one by one, can reduce the labor burden, realizes the automation of wire coil stacking, realizes uninterrupted stacking of wire coils, and has the advantages of high working efficiency.
Claims
1. A palletizer for palletizing coils of a coil line, characterized in that, The horizontal conveying mechanism comprises a first roller conveying assembly, a second roller conveying assembly and a belt conveying assembly. The vertical frame is provided with a lifting assembly and a lifting assembly on each side. The lifting assembly comprises a vertical guide rail, a sliding frame and a lifting drive device. The lifting assembly comprises a plate, a guide rod, a seat plate and a linear cylinder.
2. The palletizer for palletizing coils according to claim 1, characterized in that, The linear cylinder is parallel to the guide rod and is installed on the seat plate.
3. The palletizer for palletizing line coils according to claim 1, characterized in that, The linear cylinder is parallel to the guide rod and is installed on the seat plate.
4. The palletizer for palletizing line coils according to claim 1, characterized in that, The linear cylinder is parallel to the guide rod and is installed on the seat plate.
5. The palletizer for palletizing line coils according to claim 1, wherein, The linear cylinder is parallel to the guide rod and is installed on the seat plate.
6. The palletizer for palletizing line coils according to claim 1, characterized in that, The linear cylinder is parallel to the guide rod and is installed on the seat plate.
7. A coil palletizer comprising a coil conveying line, a coil gripper, the palletizer according to any one of claims 1 to 6, characterized in that The linear cylinder is parallel to the guide rod and is installed on the seat plate. The linear cylinder is parallel to the guide rod and is installed on the seat plate. The linear cylinder is parallel to the guide rod and is installed on the seat plate. The linear cylinder is parallel to the guide rod and is installed on the seat plate. The linear cylinder is parallel to the guide rod and is installed on the seat plate. The linear cylinder is parallel to the guide rod and is installed on the seat plate. The linear cylinder is parallel to the guide rod and is installed on the seat plate. The linear cylinder is parallel to the guide rod and is installed on the seat plate. The linear cylinder is parallel to the guide rod and is installed on the seat plate. The linear cylinder is parallel to the guide rod and is installed on the seat plate. 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