Insulating layer processing equipment based on electromagnetic wire processing

By designing a rewinding frame structure that is easy to disassemble and replace, the problem of production line downtime caused by the complexity of replacing the rewinding frame in existing rewinding machines is solved, thereby improving production efficiency.

CN223722424UActive Publication Date: 2025-12-26NINGXIA SUXI COPPER TECH CO LTD
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Patent Information

Application Number
CN202423128326.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-26
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

When existing winding machines are used to wind electromagnetic wires that form an insulation layer, the replacement process is complicated when the winding frame reaches its capacity limit or needs to be replaced, which increases the downtime of the production line and reduces the overall production efficiency.

Method used

An insulation layer processing device was designed, comprising a main body, a winding frame, a connecting structure, a fixing block, and a fixing component. By setting the fixing block and fixing component, the winding frame can be easily disassembled and replaced. The winding frame can be quickly installed and disassembled by utilizing the cooperation of the connecting groove and the sliding groove.

Benefits of technology

By simplifying the rewinding frame replacement process, production line downtime was reduced, and overall production efficiency was improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulating layer processing device based on electromagnetic wire processing, which comprises a main body, a rolling frame, a connecting structure, a fixing block and a fixing assembly, the left side of the main body is rotatably connected with a rotating roller, the outer surface of the rotating roller is sleeved with the rolling frame, and the left side of the rolling frame is fixedly connected with a fixing plate; the bottom of the rear side of the fixed plate is rotationally connected with a movable plate through a rotating shaft, the front face of the fixed plate is fixedly connected with a connecting structure, and the connecting structure comprises a fixed block and a fixed assembly. The problems that when an existing winding machine conducts winding machining on electromagnetic wires with insulating layers, when a winding frame reaches the capacity limit or needs to be replaced to conduct winding on the electromagnetic wires of different specifications and models, if the replacement process is complex, the downtime of a production line is prolonged, and the overall production efficiency is reduced are solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of electromagnetic wire processing, especially relates to an insulation layer processing equipment based on electromagnetic wire processing. BACKGROUND

[0002] Electromagnetic wire, also known as winding wire, is an insulated wire used to manufacture coils or windings in electrical products. It is coated with appropriate varnish solution on the conductor, then undergoes solvent evaporation and varnish film solidification and cooling to be made. The insulation layer processing of electromagnetic wire usually uses various materials and technologies, depending on factors such as required insulation performance, mechanical strength, heat resistance, and application scenarios. After the formation of the insulation layer, the electromagnetic wire is generally processed by winding on a winding machine or a winding device. These devices play a crucial role in the electromagnetic wire production line, responsible for organizing, winding, and fixing the produced electromagnetic wire for subsequent storage, transportation, and use. The automatic winding machine can automatically complete the winding work of the electromagnetic wire without human intervention, greatly improving production efficiency.

[0003] The existing technology has the problem that when the winding machine processes the electromagnetic wire with an insulation layer, if the replacement process is complex when the winding frame reaches its capacity limit or needs to be replaced for winding different specifications and models of electromagnetic wire, it will increase the downtime of the production line and reduce overall production efficiency. INVENTION CONTENTS

[0004] To solve the problem of the existing winding machine when processing the electromagnetic wire with an insulation layer, if the replacement process is complex when the winding frame reaches its capacity limit or needs to be replaced for winding different specifications and models of electromagnetic wire, which increases the downtime of the production line and reduces overall production efficiency, the utility model provides an insulation layer processing equipment based on electromagnetic wire processing, which has the advantages of disassembling the winding frame, facilitating replacement operation to meet different winding needs.

[0005] The utility model is implemented as follows: an insulation layer processing equipment based on electromagnetic wire processing, including main part, winding frame, connecting structure, fixed block and fixed assembly, the left side of main part is rotatably connected with rotating roller, the left side of main part is fixedly connected with moving rail, the surface of moving rail is slidably connected with auxiliary arm, the outer surface of rotating roller is sleeved with winding frame, the left side of winding frame is fixedly connected with fixed plate, the bottom of fixed plate rear side is rotatably connected with moving plate through rotating shaft, the front of fixed plate is fixedly connected with connecting structure, the front of moving plate is fixedly connected with connecting block, the surface of connecting block is provided with opening, the left side of opening is provided with connecting groove, the connecting structure includes fixed block and fixed assembly, the fixed assembly is arranged in the inside of fixed block.

[0006] As the utility model prefers, the fixed block is fixedly connected to the front surface of the fixed plate, the bottom of the fixed block is inserted into the inner wall of the opening, the front surface of the fixed block is provided with a sliding groove, and the left side of the fixed block is provided with a slot.

[0007] As the utility model prefers, the fixed assembly comprises a moving rod, the moving rod is arranged on the front surface of the fixed block, the back surface of the moving rod extends and penetrates to the inner wall of the fixed block, the outer surface of the moving rod is slidably connected to the inner wall of the sliding groove, and the back surface of the moving rod is fixedly connected with a moving block.

[0008] As the utility model prefers, the upper and lower sides of the moving block are fixedly connected with moving arms respectively, the surfaces of the two moving arms are provided with moving grooves respectively, and the back surfaces of the two moving arms are provided with linkage arms respectively.

[0009] As the utility model prefers, the middle portions of the two linkage arms are rotatably connected to the inner wall of the fixed block through pivots, one end of each of the two linkage arms close to the moving arm is fixedly connected with a linkage rod, the outer surfaces of the two linkage rods are respectively matched with the inner walls of the two moving grooves, and the sides, away from the moving arms, of the two linkage arms are provided with positioning blocks.

[0010] As the utility model prefers, the left sides of the positioning blocks are respectively matched with the surfaces of the two linkage arms, the right sides of the positioning blocks are fixedly connected with positioning springs, the right ends of the positioning springs are fixedly connected with the inner wall of the fixed block, and the front surfaces of the positioning blocks are fixedly connected with positioning arms.

[0011] The left end of the positioning arm extends and penetrates the inner wall of the fixed block, the surface of the left end of the positioning arm is sleeved with the inner wall of the slot, and the left end of the positioning arm is inserted into the inner wall of the connecting groove, so that the positioning arm can slide in the slot when moving and is separated from the connecting groove to release the fixing and limiting of the fixed block and the connecting block.

[0012] 1、The utility model discloses a main body, winding frame, connecting structure, fixed block and fixed assembly's cooperation work reaches the effect that the problem of the existing winding machine when the insulating layer formed electromagnetic wire is wound and processed reaches its capacity limit, or needs to change to carry out different specifications, model's electromagnetic wire winding, if the replacement process is more complex, will lead to the production line downtime increase, reduces the overall production efficiency problem.

[0013] 2、The utility model discloses a winding frame and connecting structure can make fixed block and fixed assembly cooperation work, fixed mounting of winding frame is installed on the rotating roller of winding machine, convenient to dismantle and replace winding frame, make winding machine can apply to different production needs, reduce downtime, thereby improve the overall production efficiency. DRAWINGS

[0014] Figure 1 It is the three-dimensional structure schematic diagram of the main body provided by the utility model embodiment,

[0015] Figure 2 It is the structure schematic diagram of the main body, winding frame and connecting structure provided by the utility model embodiment,

[0016] Figure 3 It is the structure schematic diagram of winding frame, fixed plate and fixed block provided by the utility model embodiment,

[0017] Figure 4 It is the cross section schematic diagram of fixed block and the structure schematic diagram of fixed assembly provided by the utility model embodiment.

[0018] In the drawing: 1, main body, 101, rotating roller, 102, moving rail, 103, auxiliary arm, 2, winding frame, 201, fixed plate, 202, moving plate, 203, connecting block, 204, opening, 205, connecting groove, 3, connecting structure, 4, fixed block, 5, fixed assembly, 6, sliding groove, 7, slot, 8, moving rod, 9, moving block, 10, moving arm, 11, moving groove, 12, linkage arm, 13, linkage rod, 14, positioning block, 15, positioning spring, 16, positioning arm. DETAILED DESCRIPTION

[0019] In order to further understand the invention content, characteristics and effects of the utility model, the following embodiments are exemplified, and are described in detail as follows with the help of the drawings.

[0020] The structure of the utility model is described in detail below with reference to the drawings.

[0021] As Figures 1 to 4 shown, the utility model discloses an insulating layer processing equipment based on electromagnetic wire processing, including main part 1, winding frame 2, connecting structure 3, fixed block 4 and fixed assembly 5, the left side of main part 1 is rotatably connected with rotating roller 101, the left side of main part 1 is fixedly connected with moving rail 102, the surface of moving rail 102 is slidably connected with auxiliary arm 103, the outer surface of rotating roller 101 is sleeved with winding frame 2, the left side of winding frame 2 is fixedly connected with fixed plate 201, the bottom of the rear side of fixed plate 201 is rotatably connected with moving plate 202 through the pivot, the front of fixed plate 201 is fixedly connected with connecting structure 3, the front of moving plate 202 is fixedly connected with connecting block 203, the surface of connecting block 203 is provided with opening 204, the left side of opening 204 is provided with connecting groove 205, and connecting structure 3 includes fixed block 4 and fixed assembly 5, and fixed assembly 5 is arranged in the inside of fixed block 4.

[0022] Reference Figure 3 and Figure 4 fixed block 4 is fixedly connected to the front of fixed plate 201, the bottom of fixed block 4 is inserted into the inner wall of opening 204, sliding groove 6 is formed in the front of fixed block 4, and slot 7 is formed in the left side of fixed block 4.

[0023] The above scheme is adopted: by arranging fixed block 4, fixed block 4 can work in cooperation with fixed assembly 5, fixed block 4 and connecting block 203 are fixedly connected through connecting groove 205, fixed plate 201 and moving plate 202 can fixedly install winding frame 2 on the surface of rotating roller 101, and winding frame 2 can be replaced in this way.

[0024] Reference Figure 3 and Figure 4 fixed assembly 5 includes moving rod 8, moving rod 8 is arranged on the front of fixed block 4, the back of moving rod 8 extends and penetrates to the inner wall of fixed block 4, the outer surface of moving rod 8 is slidably connected to the inner wall of sliding groove 6, and moving block 9 is fixedly connected to the back of moving rod 8.

[0025] The above scheme is adopted: by arranging moving rod 8, when moving rod 8 is pushed, moving rod 8 can slide in sliding groove 6 and drive moving block 9 to move synchronously.

[0026] Reference Figure 4 moving arms 10 are fixedly connected to the upper and lower sides of moving block 9 respectively, moving grooves 11 are formed in the surfaces of the two moving arms 10 respectively, and linkage arms 12 are arranged on the backs of the two moving arms 10 respectively.

[0027] Adopting the above scheme: by setting the moving block 9, the moving block 9 can pass through the moving groove 11 during the movement, so as to drive the two linkage arms 12 to rotate respectively.

[0028] Reference Figure 4 The middle of the two linkage arms 12 is rotatably connected to the inner wall of the fixed block 4 through the rotating shaft, and one end of the two linkage arms 12 close to the moving arm 10 is fixedly connected with the linkage rod 13, the outer surface of the two linkage rods 13 respectively matches the inner wall of the two moving grooves 11, and the side of the two linkage arms 12 away from the moving arm 10 is provided with the positioning block 14.

[0029] Adopting the above scheme: by setting the linkage arm 12, the two moving arms 10 can pass through the moving groove 11 to respectively extrude and drive the movement of the two linkage rods 13 when the two moving arms 10 move, so as to drive the two linkage arms 12 to rotate relatively, so that the two linkage arms 12 drive the movement of the positioning block 14.

[0030] Reference Figure 4 The left side of the positioning block 14 respectively matches the surface of the two linkage arms 12, the right side of the positioning block 14 is fixedly connected with the positioning spring 15, the right end of the positioning spring 15 is fixedly connected with the inner wall of the fixed block 4, and the front of the positioning block 14 is fixedly connected with the positioning arm 16.

[0031] Adopting the above scheme: by setting the positioning block 14, the two linkage arms 12 can extrude the positioning block 14 to move right when the two linkage arms 12 rotate, and the positioning block 14 moves to extrude the compression of the positioning spring 15, and the positioning block 14 moves to drive the positioning arm 16 to slide right.

[0032] Reference Figure 3 And Figure 4 The left end of the positioning arm 16 extends and penetrates out of the inner wall of the fixed block 4, the surface of the left end of the positioning arm 16 is sleeved on the inner wall of the slot 7, and the left end of the positioning arm 16 is inserted into the inner wall of the connecting groove 205.

[0033] Adopting the above scheme: by setting the positioning arm 16, the positioning arm 16 can slide in the slot 7 when the positioning arm 16 moves, and the fixed block 4 and the connecting block 203 are fixed and limited by being separated from the connecting groove 205.

[0034] In use, the finished electromagnetic wire together with the insulation layer through the auxiliary arm 103, and winding on the surface of the winding frame 2, rotating roller 101 rotation and drive winding frame 2 rotation, to the electromagnetic wire winding process, winding frame 2 full of electromagnetic wire cut, then move the lever 8 to the right, the moving block 9 in the sliding slot 6 and drive the movement of the moving block 9, the moving block 9 synchronous drive two moving arm 10 movement, two moving arm 10 through the movement of the slot 11 to extrude two linkage rod 13, respectively, to drive two linkage arm 12 relative rotation, two linkage arm 12 rotation in turn extrude the positioning block 14 right move, positioning block 14 will be compressed positioning spring 15, and drive the positioning arm 16 in the slot 7 sliding right move, and disengage from the connecting slot 205 to remove the fixed block 4 of the fixed limit, then the moving plate 202 together with the connecting block 203 to turn down, so you can take off the winding frame 2 from the surface of the rotating roller 101, and replace the new winding frame 2, then turn the moving plate 202 together with the connecting block 203, and then again move the lever 8 to make the positioning arm 16 right move, so that the connecting block 203 can be through the opening 204 on the surface of the fixed block 4, and loosen the moving lever 8 to make the positioning spring 15 push the positioning block 14 left move, and drive the positioning arm 16 in the slot 7 and insert in the connecting slot 205, to fix block 4 and connecting block 203 fixed connection, so as to fix the plate 201 and the moving plate 202 fixed connection, so as to fix the winding frame 2 on the surface of the rotating roller 101.

[0035] In summary: the based on the electromagnetic wire processing insulation layer processing equipment, through the main body 1, winding frame 2, connecting structure 3, fixed block 4 and fixed assembly 5 cooperation work, solved the winding machine in the formation of the insulation layer of the electromagnetic wire winding processing, when the winding frame reaches its capacity limit, or need to replace the different specifications, models of electromagnetic wire winding, if the replacement process is more complex, it will lead to the increase of the production line downtime, reduce the overall production efficiency problem.

[0036] It should be noted that in this text, such as first and second relationship terms are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the term "include", "contain" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent in such process, method, article or equipment.

[0037] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An insulating layer processing device for electromagnetic wire processing, comprising a main body (1), a winding frame (2), a connecting structure (3), a fixing block (4), and a fixing component (5), characterized in that: The left side of the main body (1) is rotatably connected with a rotating roller (101), the left side of the main body (1) is fixedly connected with a moving rail (102), the surface of the moving rail (102) is slidably connected with an auxiliary arm (103), the outer surface of the rotating roller (101) is sleeved with a winding frame (2), the left side of the winding frame (2) is fixedly connected with a fixed plate (201), the bottom of the rear side of the fixed plate (201) is rotatably connected with a moving plate (202) through a rotating shaft, the front surface of the fixed plate (201) is fixedly connected with a connecting structure (3), the front surface of the moving plate (202) is fixedly connected with a connecting block (203), the surface of the connecting block (203) is provided with an opening (204), the left side of the opening (204) is provided with a connecting groove (205), the connecting structure (3) comprises a fixed block (4) and a fixed assembly (5), and the fixed assembly (5) is arranged in the fixed block (4).

2. An apparatus for processing an insulation layer for an electromagnetic wire as defined in claim 1, wherein: The fixed block (4) is fixedly connected to the front surface of the fixed plate (201), the bottom of the fixed block (4) is inserted into the inner wall of the opening (204), the front surface of the fixed block (4) is provided with a sliding groove (6), and the left side of the fixed block (4) is provided with a slot (7).

3. The insulating layer processing apparatus for processing an electromagnetic wire according to Claim 1, wherein: The fixed assembly (5) comprises a moving rod (8), the moving rod (8) is arranged on the front surface of the fixed block (4), the back surface of the moving rod (8) extends and penetrates to the inner wall of the fixed block (4), the outer surface of the moving rod (8) is slidably connected to the inner wall of the sliding groove (6), and the back surface of the moving rod (8) is fixedly connected with a moving block (9).

4. The insulating layer processing apparatus for processing an electromagnetic wire according to claim 3, wherein: The upper and lower sides of the moving block (9) are respectively fixedly connected with a moving arm (10), the surfaces of the two moving arms (10) are respectively provided with a moving groove (11), and the back surfaces of the two moving arms (10) are respectively provided with a linkage arm (12).

5. The insulating layer processing apparatus for processing an electromagnetic wire according to Claim 4, wherein: the first processing unit is a coating unit which coats the electromagnetic wire with a coating material; and the second processing unit is a drying unit which dries the coating material coated on the electromagnetic wire. The middle parts of the two linkage arms (12) are rotatably connected to the inner wall of the fixed block (4) through rotating shafts, one end of each of the two linkage arms (12) close to the moving arm (10) is fixedly connected with a linkage rod (13), the outer surfaces of the two linkage rods (13) respectively fit the inner walls of the two moving grooves (11), and one side of each of the two linkage arms (12) away from the moving arm (10) is provided with a positioning block (14).

6. An apparatus for processing an insulation layer for an electromagnetic wire as defined in claim 5, wherein: The left side of the positioning block (14) respectively fits the surfaces of the two linkage arms (12), the right side of the positioning block (14) is fixedly connected with a positioning spring (15), the right end of the positioning spring (15) is fixedly connected with the inner wall of the fixed block (4), and the front surface of the positioning block (14) is fixedly connected with a positioning arm (16).

7. The insulating layer processing apparatus for processing an electromagnetic wire according to Claim 6, wherein: The left end of the positioning arm (16) extends and penetrates out of the inner wall of the fixed block (4), the surface of the left end of the positioning arm (16) is sleeved with the inner wall of the slot (7), and the left end of the positioning arm (16) is inserted into the inner wall of the connecting groove (205).