Steel cable take-up device
By designing an automated steel cable winding device, and utilizing the cooperation of limiting, tensioning, and oiling mechanisms, the problem of low efficiency in manual application of rust-preventive oil was solved, achieving a highly efficient steel cable winding and oiling process.
Patent Information
- Application Number
- CN202520372068.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-03-05
AI Technical Summary
The current steel cable winding process requires manual application of anti-rust oil, which leads to low efficiency and increases time and labor costs.
Design a steel cable take-up device, including a limiting mechanism, a front tensioning mechanism, a rear tensioning mechanism, and an oiling mechanism, to achieve automated take-up and application of anti-rust oil through the cooperation of these mechanisms.
It enables automated storage and oiling of steel cables, improving winding efficiency and saving labor and time costs.
Smart Images
Figure CN223722433U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel cable line take -up technical field especially a kind of steel cable line take -up device. BACKGROUND
[0002] Steel cable is by multiple strand steel wire rope around a fiber core or steel wire rope core twisting and become wire strand, also called three twist steel wire rope, steel cable production method is not much different from ordinary steel wire rope, just the number of steel wire used is more, it is three times twisting and become, under the condition of same diameter, than the softness of ordinary steel wire rope, breaking tension is also somewhat larger, steel cable needs to be stored after being made by take -up device. The existing steel cable line is rolled up and needs to be smeared with rust preventive oil to improve the rust prevention performance of steel cable line, and currently on the market, rust preventive oil needs to be manually smeared by artificial, so as to cause low rolling efficiency, and time cost is improved. UTILITARY MODEL CONTENTS
[0003] To solve the above problems, the utility model provides a kind of steel cable line take -up device, by the limiting mechanism for limiting when steel cable line is taken up, front tensioning mechanism and rear tensioning mechanism are used to tension steel cable line, oiling mechanism is used to apply rust preventive oil to steel cable line, take -up mechanism is used to take up, by the mutual cooperation of the above each mechanism, steel cable line can be automatically stored, and rust preventive oil is applied to steel cable line, rolling efficiency is high, and artificial and time cost are saved.
[0004] To achieve the above object, the utility model adopts the technical scheme to provide a kind of steel cable line take -up device, including base, limiting mechanism and front tensioning mechanism installed on the base, oiling mechanism and rear tensioning mechanism installed on the base, and take -up mechanism installed on the base, and oil collecting tray, the oil collecting tray is located below the oiling mechanism, the rear tensioning mechanism and the take -up mechanism, the front tensioning mechanism includes first front tensioning component and second front tensioning component installed on the base, the rear tensioning mechanism includes first rear tensioning component and second rear tensioning component installed on the base, the limiting mechanism, the first front tensioning component, the second front tensioning component, the oiling mechanism, the first rear tensioning component, the second rear tensioning component and the take -up mechanism are sequentially arranged according to process, the oiling mechanism includes oiling rack installed on the base, first oiling component and second oiling component installed on the oiling rack, and the first oiling component and the second oiling component are correspondingly arranged.
[0005] As a preferred scheme, the limiting mechanism comprises a limiting frame mounted on the base, a first mounting frame mounted on the limiting frame, a limiting cylinder mounted on the first mounting frame, and a limiting block mounted on the limiting cylinder, wherein the limiting block is located above the limiting frame, the limiting frame is provided with a lower limiting groove, and the limiting block is provided with an upper limiting groove matched with the lower limiting groove.
[0006] As a preferred scheme, the first front tensioning assembly comprises a first front tensioning frame mounted on the base, a first front tensioning column mounted on the first front tensioning frame, and a first front tensioning wheel mounted on the first front tensioning column.
[0007] As a preferred scheme, the second front tensioning assembly comprises a second front tensioning frame mounted on the base, a second front tensioning column mounted on the second front tensioning frame, and a second front tensioning wheel mounted on the second front tensioning column, wherein the second front tensioning wheel is rotatably mounted on the second front tensioning column and is matched with the first front tensioning wheel.
[0008] As a preferred scheme, the first rear tensioning assembly comprises a first rear tensioning frame mounted on the base, a first rear tensioning column mounted on the first rear tensioning frame, and a first rear tensioning wheel mounted on the first rear tensioning column, wherein the first rear tensioning wheel is rotatably mounted on the first rear tensioning column.
[0009] As a preferred scheme, the second rear tensioning assembly comprises a second rear tensioning frame mounted on the base, a second rear tensioning column mounted on the second rear tensioning frame, and a second rear tensioning wheel mounted on the second rear tensioning column, wherein the second rear tensioning wheel is rotatably mounted on the second rear tensioning column and is matched with the first rear tensioning wheel.
[0010] As a preferred scheme, the first oiling assembly comprises a first oiling cylinder mounted on the oiling frame, a first clamping block mounted on the first oiling cylinder, a first oiling seat mounted on the first clamping block, a first oiling tank mounted on the first oiling seat, and a first oiling sponge bonded to the first clamping block, wherein the first clamping block is provided with a first clamping groove and a first oil inlet groove, the first oiling tank is provided with a first oil outlet pipe, the first oil inlet groove is communicated with the first clamping groove, one end of the first oil outlet pipe is mounted on the first oil inlet groove, the first oil outlet pipe and the first oil inlet groove are both provided in plurality and matched with each other, and the first oiling sponge is bonded to the clamping groove.
[0011] As a preferred scheme, the second oiling assembly comprises a second oiling cylinder mounted on the oiling frame, a second clamping block mounted on the second oiling cylinder, a second oiling seat mounted on the second clamping block, a second oiling tank mounted on the second oiling seat, and a second oiling sponge bonded to the second clamping block, the second clamping block is provided with a second clamping groove and a second oil inlet groove, the second oiling tank is provided with a second oil outlet pipe, the second oil inlet groove is communicated with the second clamping groove, one end of the second oil outlet pipe is mounted on the second oil inlet groove, the second oil outlet pipe and the second oil inlet groove are matched with each other, the second oiling sponge is bonded to the clamping groove, and the first clamping block is arranged correspondingly to the second clamping block.
[0012] As a preferred scheme, the take-up mechanism comprises a first take-up column and a second take-up column mounted on the base, a take-up roller, a first take-up bearing and a second take-up bearing mounted on the take-up roller, a first take-up motor mounted on the base, and a transmission belt, the first take-up column is provided with a first placing groove and a second placing groove, the first take-up bearing is mounted on the first placing groove, the second take-up bearing is mounted on the second placing groove, one end of the transmission belt is mounted on the first take-up motor, and the other end of the transmission belt is mounted on the take-up roller.
[0013] The steel cable take-up device has the advantages that: the limiting mechanism is arranged to limit the take-up of the steel cable, the front tensioning mechanism and the rear tensioning mechanism are arranged to tension the steel cable, the oiling mechanism is arranged to apply rust-proof oil to the steel cable, the take-up mechanism is arranged to take up the steel cable, the steel cable can be automatically stored and the rust-proof oil can be applied to the steel cable through the cooperation of the above mechanisms, the take-up efficiency is high, and the labor and time costs are saved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a whole structure schematic view of the steel cable take-up device.
[0015] Figure 2 For Figure 1 It is a structure schematic view of the limiting mechanism in the steel cable take-up device.
[0016] Figure 3 For Figure 1 It is a structure schematic view of the front tensioning mechanism in the steel cable take-up device.
[0017] Figure 4 For Figure 1 It is a structure schematic view of the rear tensioning mechanism in the steel cable take-up device.
[0018] Figure 5 For Figure 1 It is a structure schematic view of the oiling mechanism in the steel cable take-up device.
[0019] Figure 6 For Figure 5 The structure diagram of part components in the oiling mechanism.
[0020] Figure 7 For Figure 1 The structure diagram of the take-up mechanism in a steel cable take-up device.
[0021] Brief description of the drawings: 100, base; 200, limiting mechanism; 210, limiting frame; 211, lower limiting groove; 220, first mounting frame; 230, limiting cylinder; 240, limiting block; 241, upper limiting groove; 300, front tensioning mechanism; 310, first front tensioning assembly; 311, first front tensioning frame; 312, first front tensioning column; 313, first front tensioning wheel; 320, second front tensioning assembly; 321, second front tensioning frame; 322, second front tensioning column; 323, second front tensioning wheel; 400, rear tensioning mechanism; 410, first rear tensioning assembly; 411, first rear tensioning frame; 412, first rear tensioning column; 413, first rear tensioning wheel; 420, second rear tensioning assembly; 421, second rear tensioning frame; 422, second rear tensioning column; 423, second rear tensioning wheel; 500, oiling mechanism; 510, oiling frame; 520, first oiling assembly; 521, first oiling cylinder; 522, first clamping block; 523, first oiling seat; 524, first oiling tank; 525, first clamping groove; 526, first oil inlet groove; 527, first oil outlet pipe; 530, second oiling assembly; 531, second oiling cylinder; 532, second clamping block; 533, second oiling seat; 534, second oiling tank; 535, second clamping groove; 536, second oil inlet groove; 537, second oil outlet pipe; 600, take-up mechanism; 610, first take-up column; 620, second take-up column; 630, take-up roller; 640, first take-up bearing; 650, second take-up bearing; 660, first take-up motor; 670, transmission belt; 700, oil collection disc. DETAILED DESCRIPTION
[0022] The technical solutions of the present application will be described clearly and completely below with reference to the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0023] In the description of the utility model, it needs to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or position relation based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element indicated must have a particular orientation, a particular orientation and operation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the utility model, it needs to explain, unless otherwise expressly provided and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, can be detachably connected, or integrally connected, can be mechanically connected, can be electrically connected, can be directly connected, can be indirectly connected through an intermediate medium, and can be connected inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0025] As Figures 1 to 7 shown, the utility model provides a kind of steel cable wire take-up device, including base 100, limit mechanism 200 and front tensioning mechanism 300 installed on base 100, oiling mechanism 500 and rear tensioning mechanism 400 installed on base 100, and take-up mechanism 600 installed on base 100, and oil collection tray 700, oil collection tray 700 is below oiling mechanism 500, rear tensioning mechanism 400 and take-up mechanism 600, front tensioning mechanism 300 includes first front tensioning assembly 310 and second front tensioning assembly 320 installed on base 100, rear tensioning mechanism 400 includes first rear tensioning assembly 410 and second rear tensioning assembly 420 installed on base 100, limit mechanism 200, first front tensioning assembly 310, second front tensioning assembly 320, oiling mechanism 500, first rear tensioning assembly 410, second rear tensioning assembly 420 and take-up mechanism 600 are sequentially arranged according to procedure, oiling mechanism 500 includes oiling rack 510 installed on base 100, first oiling assembly 520 and second oiling assembly 530 installed on oiling rack 510, and first oiling assembly 520 and second oiling assembly 530 are correspondingly arranged;Limit mechanism 200 is used for limiting when steel cable wire is taken up, front tensioning mechanism 300 and rear tensioning mechanism 400 are used for tensioning steel cable wire, oiling mechanism 500 is used for applying rust preventive oil to steel cable wire, take-up mechanism 600 is used for taking up, through the mutual cooperation of the above each mechanism, steel cable wire can be automatically stored, and rust preventive oil is applied to steel cable wire, winding efficiency is high, and labor and time cost are saved.
[0026] The limiting mechanism 200 comprises a limiting frame 210 mounted on the base 100, a first mounting frame 220 mounted on the limiting frame 210, a limiting cylinder 230 mounted on the first mounting frame 220, and a limiting block 240 mounted on the limiting cylinder 230. The limiting block 240 is located above the limiting frame 210. The limiting frame 210 is provided with a lower limiting groove 211, and the limiting block 240 is provided with an upper limiting groove 241. The upper limiting groove 241 is matched with the lower limiting groove 211. The limiting mechanism 200 can limit the steel cable wire incoming end. When limiting, the steel cable wire is placed in the lower limiting groove 211, and then the limiting cylinder 230 drives the limiting block 240 to move downward, thereby completing the limiting of the steel cable wire.
[0027] The first front tensioning assembly 310 comprises a first front tensioning frame 311 mounted on the base 100, a first front tensioning column 312 mounted on the first front tensioning frame 311, and a first front tensioning wheel 313 mounted on the first front tensioning column 312. The second front tensioning assembly 320 comprises a second front tensioning frame 321 mounted on the base 100, a second front tensioning column 322 mounted on the second front tensioning frame 321, and a second front tensioning wheel 323 mounted on the second front tensioning column 322. The second front tensioning wheel 323 is rotatably mounted on the second front tensioning column 322 and is matched with the first front tensioning wheel 313. The steel cable wire coming from the limiting mechanism 200 first passes through the first front tensioning wheel 313, and then is sent to the second front tensioning wheel 323 by the first front tensioning wheel 313, and then is sent to the oiling mechanism 500 by the second front tensioning wheel 323.
[0028] The first rear tensioning assembly 410 comprises a first rear tensioning frame 411 mounted on the base 100, a first rear tensioning column 412 mounted on the first rear tensioning frame 411, and a first rear tensioning wheel 413 mounted on the first rear tensioning column 412. The second rear tensioning assembly 420 comprises a second rear tensioning frame 421 mounted on the base 100, a second rear tensioning column 422 mounted on the second rear tensioning frame 421, and a second rear tensioning wheel 423 mounted on the second rear tensioning column 422. The second rear tensioning wheel 423 is rotatably mounted on the second rear tensioning column 422 and is matched with the first rear tensioning wheel 413. The steel cable wire coming from the oiling mechanism 500 first passes through the first rear tensioning wheel 413, and then is sent to the second rear tensioning wheel 423 by the first rear tensioning wheel 413, and then is sent to the winding mechanism for storage by the second rear tensioning wheel 423.
[0029] The first oiling assembly 520 comprises a first oiling cylinder 521 mounted on the oiling frame 510, a first clamping block 522 mounted on the first oiling cylinder 521, a first oiling seat 523 mounted on the first clamping block 522, a first oiling tank 524 mounted on the first oiling seat 523, and a first oiling sponge bonded to the first clamping block 522. The first clamping block 522 is provided with a first clamping groove 525 and a first oil inlet groove 526. The first oiling tank 524 has a first oil outlet pipe 527. The first oil inlet groove 526 communicates with the first clamping groove 525. One end of the first oil outlet pipe 527 is mounted on the first oil inlet groove 526. The first oil outlet pipe 527 and the first oil inlet groove 526 are both multiple and arranged in matching relationship. The first oiling sponge is bonded to the clamping groove. The second oiling assembly 530 comprises a second oiling cylinder 531 mounted on the oiling frame 510, a second clamping block 532 mounted on the second oiling cylinder 531, a second oiling seat 533 mounted on the second clamping block 532, a second oiling tank 534 mounted on the second oiling seat 533, and a second oiling sponge bonded to the second clamping block 532. The second clamping block 532 is provided with a second clamping groove 535 and a second oil inlet groove 536. The second oiling tank 534 has a second oil outlet pipe 537. The second oil inlet groove 536 communicates with the second clamping groove 535. One end of the second oil outlet pipe 537 is mounted on the second oil inlet groove 536. The second oil outlet pipe 537 and the second oil inlet groove 536 are both multiple and arranged in matching relationship. The second oiling sponge is bonded to the clamping groove. The first clamping block 522 and the second clamping block 532 are arranged in corresponding relationship. The steel cable line sent by the pre-tensioning mechanism 300 is sent to the first oiling assembly 520 and the second oiling assembly 530 for oiling. During oiling, the steel cable line is first placed between the first oiling assembly 520 and the second oiling assembly 530. Then the first oiling cylinder 521 and the second oiling cylinder 531 are started to drive the first clamping block 522 and the second clamping block 532 to move and clamp the steel cable line. The first oiling sponge and the second oiling sponge can complete oiling of the steel cable line. The first oiling tank 524 sends rust-proof oil into the first oil inlet groove 526 through the first oil outlet pipe 527, and then sends the rust-proof oil into the first clamping groove 525 through the first oil inlet groove 526, which is absorbed by the first oiling sponge. The first oiling sponge absorbing the rust-proof oil can oil the steel cable line. Similarly, the second oiling tank 534 sends rust-proof oil into the second oil inlet groove 536 through the second oil outlet pipe 537, and then sends the rust-proof oil into the second clamping groove 535 through the second oil inlet groove 536, which is absorbed by the second oiling sponge. The second oiling sponge absorbing the rust-proof oil can oil the steel cable line.
[0030] The take-up mechanism 600 comprises a first take-up column 610 and a second take-up column 620 installed on the base 100, a take-up roller 630, a first take-up bearing 640 and a second take-up bearing 650 installed on the take-up roller 630, a first take-up motor 660 installed on the base 100, and a transmission belt 670, the first take-up column 610 is provided with a first placing groove and a second placing groove, the first take-up bearing 640 is installed on the first placing groove, the second take-up bearing 650 is installed on the second placing groove, one end of the transmission belt 670 is installed on the first take-up motor 660, and the other end of the transmission belt 670 is installed on the take-up roller 630; the oiled steel cable is wound on the take-up roller 630, then the first take-up motor 660 is started, the first take-up motor 660 works to drive the take-up roller 630 to rotate through the transmission belt 670, so as to wind the steel cable.
[0031] The above embodiments only describe the preferred embodiments of the utility model, and do not limit the scope of the utility model, and various deformations and improvements of the technical scheme of the utility model made by the ordinary engineering technicians in the art without departing from the design spirit of the utility model shall fall within the protection scope determined by the claims of the utility model.
Claims
1. A steel cable take-up device, characterized in that The device comprises a base, a limiting mechanism and a front tensioning mechanism installed on the base, an oiling mechanism and a rear tensioning mechanism installed on the base, a take-up mechanism installed on the base, and an oil collection tray located below the oiling mechanism, the rear tensioning mechanism and the take-up mechanism.
2. A steel cable take-up device according to claim 1, characterized in that: The limiting mechanism comprises a limiting frame installed on the base, a first mounting frame installed on the limiting frame, a limiting cylinder installed on the first mounting frame, and a limiting block installed on the limiting cylinder.
3. A steel cable take-up device according to claim 1, characterized in that: The first front tensioning component comprises a first front tensioning frame installed on the base, a first front tensioning column installed on the first front tensioning frame, and a first front tensioning wheel installed on the first front tensioning column.
4. A steel cable take-up device according to claim 3, characterized in that: The second front tensioning component comprises a second front tensioning frame installed on the base, a second front tensioning column installed on the second front tensioning frame, and a second front tensioning wheel installed on the second front tensioning column.
5. A steel cable take-up device as defined in claim 1, characterized in that: The first rear tensioning component comprises a first rear tensioning frame installed on the base, a first rear tensioning column installed on the first rear tensioning frame, and a first rear tensioning wheel installed on the first rear tensioning column.
6. A steel cable take-up device according to claim 5, characterized in that: The second rear tensioning component comprises a second rear tensioning frame installed on the base, a second rear tensioning column installed on the second rear tensioning frame, and a second rear tensioning wheel installed on the second rear tensioning column.
7. A steel cable take-up device as defined in claim 1, characterized in that: The first oiling assembly comprises a first oiling cylinder mounted on the oiling frame, a first clamping block mounted on the first oiling cylinder, a first oiling seat mounted on the first clamping block, a first oiling tank mounted on the first oiling seat, and a first oiling sponge bonded to the first clamping block, the first clamping block is provided with a first clamping groove and a first oil inlet groove, the first oiling tank is provided with a first oil outlet pipe, the first oil inlet groove is communicated with the first clamping groove, one end of the first oil outlet pipe is mounted on the first oil inlet groove, the first oil outlet pipe and the first oil inlet groove are both provided in plurality and matched with each other, and the first oiling sponge is bonded to the clamping groove.
8. A steel cable take-up device according to claim 7, characterized in that: The second oiling assembly comprises a second oiling cylinder mounted on the oiling frame, a second clamping block mounted on the second oiling cylinder, a second oiling seat mounted on the second clamping block, a second oiling tank mounted on the second oiling seat, and a second oiling sponge bonded to the second clamping block, the second clamping block is provided with a second clamping groove and a second oil inlet groove, the second oiling tank is provided with a second oil outlet pipe, the second oil inlet groove is communicated with the second clamping groove, one end of the second oil outlet pipe is mounted on the second oil inlet groove, the second oil outlet pipe and the second oil inlet groove are both provided in plurality and matched with each other, the second oiling sponge is bonded to the clamping groove, and the first clamping block and the second clamping block are arranged correspondingly.
9. A steel cable take-up device as defined in claim 1, characterized in that: The take-up mechanism comprises a first take-up column and a second take-up column mounted on the base, a take-up roller, a first take-up bearing and a second take-up bearing mounted on the take-up roller, a first take-up motor mounted on the base, and a transmission belt, the first take-up column is provided with a first placing groove and a second placing groove, the first take-up bearing is mounted on the first placing groove, the second take-up bearing is mounted on the second placing groove, one end of the transmission belt is mounted on the first take-up motor, and the other end of the transmission belt is mounted on the take-up roller.