Take-up equipment for full-automatic loading and unloading of high-performance copper-based copper alloy wire

Abstract

The utility model discloses take-up equipment for full-automatic loading and unloading of a high-performance copper-based copper alloy wire. The take-up equipment comprises a rack; the coil feeding and distributing mechanism is arranged at the top of the rack and used for storing and distributing the wire coils; the clamping and take-up mechanism is used for clamping the wire coil distributed by the upper coil distribution mechanism and driving the wire coil to rotate and take up the wire; the wire cutting mechanism is arranged on one side of the clamping take-up mechanism and used for cutting off the copper-based copper alloy wire; a lower disc mechanism; and the lower disc limiting mechanism is arranged on the rack and is provided with limiting transverse plates arranged above the guide rails at intervals and an intercepting driver for driving the limiting transverse plates to rotate. When the wire coil is discharged on the guide rail, the limiting transverse plate is in a vertical state to limit and intercept the wire coil and prevent the wire coil from rushing out of the guide rail, and after the wire coil is stable, the intercepting driver drives the limiting transverse plate to rotate to a horizontal state to release the wire coil, so that the wire coil can be slowly discharged from the guide rail, the safety is improved, and meanwhile, the damage to the wire coil can also be reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to a take -up equipment technical field more specifically, relate to a kind of high-performance copper base copper alloy wire full-automatic upper and lower disc's take -up equipment. BACKGROUND

[0002] High-performance copper base copper alloy wire is a kind of metal material with excellent performance, is widely used in electronic, electrical, communication and aerospace fields etc..This alloy wire is mainly based on copper, by adding other elements (such as tin, silver, magnesium etc.) to improve its mechanical strength, conductivity, heat resistance and corrosion resistance etc.

[0003] Copper base copper alloy wire needs to be driven by take -up equipment to rotate reel to carry out take -up processing after production completion.Line reel is discharged after full reel on guide rail in prior art, but there is no obstruction on guide rail, and full reel of line reel is relatively heavy, and line reel is out of guide rail with large inertia, and danger is prone to occur, and line reel itself can also be damaged. SUMMARY

[0004] In view of the problems in the prior art, the utility model aims to provide a high-performance copper base copper alloy wire full-automatic upper and lower disc's take -up equipment, which can stably discharge the line reel of the lower disc.

[0005] To solve the above problems, the utility model adopts the following technical scheme.

[0006] A kind of high-performance copper base copper alloy wire full-automatic upper and lower disc's take -up equipment, comprising:

[0007] Frame;

[0008] Upper disc distribution mechanism, it is set in the top of the frame, for storing and distributing line reel;

[0009] Clamping take -up mechanism, for clamping and rotating take -up of line reel distributed by upper disc distribution mechanism;

[0010] Cutting mechanism, it is set in the side of clamping take -up mechanism, for cutting copper base copper alloy wire;

[0011] Lower disc mechanism, it is set in the side of clamping take -up mechanism away from upper disc distribution mechanism, with receiving line reel from clamping take -up mechanism and moving line reel downward mobile ware;It also has guide rail, which is set on the frame and located below upper disc distribution mechanism, and line reel falls on guide rail from mobile ware and is discharged;

[0012] The lower disc limiting mechanism is arranged on the frame and has a limiting transverse plate arranged above the guide rail and an intercepting driver for driving the limiting transverse plate to rotate; when the limiting transverse plate is in a vertical state, the wire coil on the guide rail is limited and intercepted; when the limiting transverse plate is in a horizontal state, the wire coil on the guide rail is released.

[0013] Preferably, the lower disc mechanism further comprises a rotating connecting piece arranged on the frame and horizontally symmetrically arranged, and the limiting transverse plate has rotating shafts at two ends thereof and rotatably connected with the rotating connecting piece.

[0014] Preferably, a swing rod is fixedly installed on the rotating shaft at one end or both ends of the limiting transverse plate, the intercepting driver has an extension function, and an output end of the intercepting driver is movably connected to one end of the swing rod away from the rotating shaft.

[0015] Preferably, a first sensor is arranged on one side of the guide rail and located directly below the limiting transverse plate, and when the wire coil passes through the first sensor, the intercepting driver drives the limiting transverse plate to rotate to the horizontal state.

[0016] Preferably, a second sensor is arranged on one side of the first sensor along the transmission direction of the guide rail, and when the wire coil passes through the second sensor, the intercepting driver drives the limiting transverse plate to rotate to the vertical state.

[0017] Compared with the prior art, the utility model has the beneficial effects of:

[0018] The wire coil is orderly distributed into the clamping take-up mechanism through the upper disc distribution mechanism, the wire is cut through the wire cutting mechanism after the take-up is completed, the wire coil enters the mover again, the wire coil is lowered and placed on the guide rail under the action of the mover, automatic disc feeding and disc discharging are realized, and the working effect is improved; when the wire coil is discharged on the guide rail, the limiting transverse plate is in the vertical state and limits and intercepts the wire coil, so that the wire coil is prevented from rushing out of the guide rail; after the wire coil is stabilized, the intercepting driver drives the limiting transverse plate to rotate to the horizontal state, the wire coil is released, the wire coil is slowly discharged from the guide rail, safety is improved, and damage to the wire coil is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0019] Fig. 1 It is a whole side view of the utility model;

[0020] Fig. 2 It is a combined perspective view of the frame, the upper disc distribution mechanism and the lower disc limiting mechanism of the utility model.

[0021] Explanation of reference numerals in the drawing:

[0022] 1, rack; 2, upper disc distribution mechanism; 3, wire disc; 4, wire cutting mechanism; 5, clamping take-up mechanism; 6, lower disc mechanism; 61, mover; 62, guide rail; 7, lower disc limiting mechanism; 71, intercepting driver; 72, limiting cross plate; 73, pivot; 74, swing lever; 75, rotary connecting piece; 8, first sensor; 9, second sensor. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Reference Figs. 1-2 A high-performance copper-based copper alloy wire full-automatic upper and lower disc take-up equipment, comprising: a rack 1; an upper disc distribution mechanism 2 arranged at the top of the rack 1 and used for storing and distributing wire discs 3; a clamping take-up mechanism 5 used for clamping and rotating to take up the wire discs 3 distributed by the upper disc distribution mechanism 2; a wire cutting mechanism 4 arranged on one side of the clamping take-up mechanism 5 and used for cutting copper-based copper alloy wires; a lower disc mechanism 6 arranged on the side of the clamping take-up mechanism 5 away from the upper disc distribution mechanism 2 and having a mover 61 for receiving the wire discs 3 from the clamping take-up mechanism 5 and moving the wire discs 3 downward; further having a guide rail 62 arranged on the rack 1 and below the upper disc distribution mechanism 2, the wire discs 3 falling from the mover 61 to the guide rail 62 for discharge; a lower disc limiting mechanism 7 arranged on the rack 1 and having a limiting cross plate 72 arranged above the guide rail 62 at intervals and an intercepting driver 71 for rotating the limiting cross plate 72; when the limiting cross plate 72 is in a vertical state, the wire discs 3 on the guide rail 62 are limited and intercepted; when the limiting cross plate 72 is horizontal, the wire discs 3 on the guide rail 62 are released.

[0025] It can be understood that the specific structure of the upper disc distribution mechanism 2 can refer to Figs. 1-2, through the combination of the chuck and the guide rail 62 driven by the cylinder, the wire coil 3 is pre-stored and distributed. The clamping take-up mechanism 5 can be a combination structure that clamps the wire coil 3 through pneumatic or mechanical clamping, and then drives the wire coil 3 to rotate by cooperating with the motor. The wire cutting mechanism 4 can be a combination component of a guide wheel group cooperating with a movable cutter to cut the wire. The mover 61 can be a combination of a tray structure and a movable driving component to realize the downward movement of the wire coil 3. The limiting horizontal plate 72 is a component for limiting the wire coil 3. When the position is set, the distance between the bottom of the limiting horizontal plate 72 in the vertical state and the guide rail 62 is less than the diameter of the wire coil 3, so that the wire coil 3 can be intercepted; similarly, when the limiting horizontal plate 72 is in the horizontal state, the distance between the downward side of the limiting horizontal plate 72 and the guide rail 62 is greater than the diameter of the wire coil 3, so that the wire coil 3 can be released. The driving mode of the intercepting driver 71 to the limiting horizontal plate 72 can be that the limiting horizontal plate 72 is driven to rotate by the motor, or the limiting horizontal plate 72 is driven to swing by the extension device cooperating with the swing lever 74, etc., but is not limited thereto.

[0026] In this way, the wire coil 3 is orderly distributed into the clamping take-up mechanism 5 by the upper coil distribution mechanism 2, the wire is cut by the wire cutting mechanism 4 after the take-up is completed, the wire coil 3 enters the mover 61, the mover 61 drives the wire coil 3 to move downward and is placed on the guide rail 62, the limiting horizontal plate 72 is in the vertical state to limit and intercept the wire coil 3 on the guide rail 62 to prevent it from rushing out of the guide rail 62, and after the wire coil 3 is stable, the intercepting driver 71 drives the limiting horizontal plate 72 to rotate to the horizontal state to release the wire coil 3. The full-automatic upper and lower coil is realized, and the wire coil 3 can be stably discharged on the guide rail 62 by the lower coil limiting mechanism 7.

[0027] In some embodiments, the lower coil mechanism 6 further comprises a rotary connecting piece 75 arranged on the rack 1 and horizontally symmetrically arranged, and the limiting horizontal plate 72 has a rotating shaft 73 rotatably connected with the rotary connecting piece 75 at both ends. It can be understood that the connecting piece and the rotating shaft 73 are in shaft hole cooperation, for example, can be a sleeve ring structure, or can adopt a bearing, etc., but is not limited thereto. In this way, the limiting horizontal plate 72 can swing around the rotating shaft 73 as the center axis.

[0028] Further, the swing lever 74 is fixedly installed on the rotating shaft 73 at one end or both ends of the limiting horizontal plate 72, and the intercepting driver 71 has an extension function and an output end movably connected to one end of the swing lever 74 away from the rotating shaft 73. Here, the intercepting driver can adopt a cylinder or an electric push rod, etc., to cooperate with the swing lever 74 to rotate the rotating shaft 73, and then swing the limiting horizontal plate 72.

[0029] In some embodiments, the guide rail 62 is provided with a first sensor 8 below the limiting horizontal plate 72 on one side, when the wire coil 3 passes through the first sensor 8, the intercepting driver 71 drives the limiting horizontal plate 72 to rotate to horizontal. Further, the first sensor 8 is provided with a second sensor 9 on one side along the transmission direction of the guide rail 62, when the wire coil 3 passes through the second sensor 9, the intercepting driver 71 drives the limiting horizontal plate 72 to rotate to vertical. It can be understood that the first sensor 8 and the second sensor 9 are components for detecting whether the wire coil 3 passes through or approaches, for example, infrared sensors, proximity sensors, laser sensors, etc., but not limited thereto. In this way, the limiting horizontal plate 72 is initially in a vertical state, and the wire coil 3 on the guide rail 62 is intercepted, at this time, when the wire coil 3 passes through the first sensor 8, the first sensor 8 detects the wire coil 3, and then controls the intercepting driver 71 to drive the limiting horizontal plate 72 to rotate to horizontal, and the wire coil 3 is released. When the wire coil 3 passes through the second sensor 9, the control system controls the intercepting driver to drive the limiting horizontal plate 72 to rotate to the vertical state.

[0030] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited thereto. Any person skilled in the art within the technical range disclosed by the present application, according to the technical scheme and improvement concept of the present application, should be covered within the protection scope of the present application.

Claims

1. A high-performance copper-based copper alloy wire full-automatic up-and-down disc take-up equipment, characterized in that, It comprises: a frame (1); an upper reel dispensing mechanism (2) arranged on the top of the frame (1) for storing and dispensing the reels (3); a clamping take-up mechanism (5) for clamping and rotating the reels (3) dispensed by the upper reel dispensing mechanism (2); a cutting mechanism (4) arranged on the side of the clamping take-up mechanism (5) for cutting the copper-based copper alloy wire; a lower reel mechanism (6) arranged on the side of the clamping take-up mechanism (5) away from the upper reel dispensing mechanism (2), having a mover (61) for receiving the reels (3) from the clamping take-up mechanism (5) and moving the reels (3) downward, and a guide rail (62) arranged on the frame (1) below the upper reel dispensing mechanism (2), on which the reels (3) are discharged after falling from the mover (61); a lower reel limiting mechanism (7) arranged on the frame (1), having a limiting horizontal plate (72) arranged above the guide rail (62) and an intercepting driver (71) for rotating the limiting horizontal plate (72); when the limiting horizontal plate (72) is in a vertical state, it limits and intercepts the reels (3) on the guide rail (62); when the limiting horizontal plate (72) is horizontal, it releases the reels (3) on the guide rail (62).

2. The high-performance copper-based copper alloy wire full-automatic coiling equipment according to claim 1, characterized in that, The lower reel mechanism (6) further comprises a rotary connecting piece (75) arranged on the frame (1) and horizontally symmetrically arranged, and the limiting horizontal plate (72) has a rotating shaft (73) at both ends rotatably connected with the rotary connecting piece (75).

3. The high-performance copper-based copper alloy wire full-automatic coiling equipment according to claim 2, characterized in that, A swing rod (74) is fixedly installed on the rotating shaft (73) at one end or both ends of the limiting horizontal plate (72), and the intercepting driver (71) has a telescopic function and its output end is movably connected to one end of the swing rod (74) away from the rotating shaft (73).

4. The high-performance copper-based copper alloy wire full-automatic coiling equipment according to claim 1, characterized in that, A first sensor (8) is arranged on the side of the guide rail (62) below the limiting horizontal plate (72), and when the reels (3) pass through the first sensor (8), the intercepting driver drives the limiting horizontal plate (72) to rotate to be horizontal.

5. The high-performance copper-based copper alloy wire full-automatic coiling equipment according to claim 1, characterized in that, A second sensor (9) is arranged on the side of the first sensor (8) in the transmission direction of the guide rail (62), and when the reels (3) pass through the second sensor (9), the intercepting driver drives the limiting horizontal plate (72) to rotate to be vertical.

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