Condensate recovery device for tail gas treatment
By designing components such as guide rails, sliders, and placement racks, the problem of impurity accumulation caused by fixed installation of the adsorption net is solved, enabling convenient replacement of the adsorption net and efficient recovery of condensate.
Patent Information
- Application Number
- CN202520064831.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-13
AI Technical Summary
In existing exhaust gas treatment condensate recovery devices, the fixed installation of the adsorption screen leads to the accumulation of impurities that are difficult to clean.
Design a condensate recovery device for exhaust gas treatment, which adopts components such as guide rails, sliders, placement racks, support steps, and adsorption nets to achieve convenient installation and disassembly of the adsorption nets, facilitating replacement and maintenance.
This enables convenient replacement and maintenance of the adsorption net, improving the cleaning efficiency and recycling effect of the condensate recovery device.
Smart Images

Figure CN223722859U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of condensate recovery, in particular to a condensate recovery device for tail gas treatment. BACKGROUND
[0002] In many fields such as industrial production and transportation, a large amount of tail gas is generated, and the tail gas usually contains various pollutants and condensable components. In order to meet the requirements of environmental protection and resource recycling, tail gas treatment becomes an important task, and a condensate recovery device for tail gas treatment plays a key role in the process. The existing condensate recovery device for tail gas treatment generally uses a shell-and-tube condenser to condense and recover the tail gas.
[0003] For example, the patent with the publication number CN218458689U specifically discloses a water-coal slurry steam condensate recovery device, which comprises a base, a steam furnace, a water outlet pipe, a reflux box, an air inlet, a fixing seat, an air inlet, a filter screen box and an inclined plate. The condensate of the water-coal slurry steam is recovered.
[0004] In the above patent, a plurality of adsorption screens are fixedly installed in the reflux box. However, after the condensate water enters the reflux box and is filtered by the plurality of adsorption screens, the impurities in the condensate water will gradually deposit on the adsorption screens over time. These impurities may come from dust, particulate matter, incompletely reacted substances and corrosion products in the pipeline in the tail gas. Since the adsorption screens are fixedly installed, the impurities will continuously accumulate on the surface of the adsorption screens, which is not convenient for cleaning. Therefore, a condensate recovery device for tail gas treatment is needed to solve the above problems.
[0005] It should be noted that the above information disclosed in the background section of the present application is only used to understand the background of the concept of the present application, and therefore, it can contain information that does not constitute prior art. SUMMARY
[0006] Based on the above problems existing in the prior art, the present application solves the problem of providing a condensate recovery device for tail gas treatment, which solves the problem in the above patent that a plurality of adsorption screens are fixedly installed in the reflux box. However, after the condensate water enters the reflux box and is filtered by the plurality of adsorption screens, the impurities in the condensate water will gradually deposit on the adsorption screens over time. These impurities may come from dust, particulate matter, incompletely reacted substances and corrosion products in the pipeline in the tail gas. Since the adsorption screens are fixedly installed, the impurities will continuously accumulate on the surface of the adsorption screens, which is not convenient for cleaning.
[0007] The technical scheme adopted by the application to solve its technical problems is: a condensate recovery device for tail gas treatment. Mainly comprises: base, the upper end of the base is provided with a steam furnace; the upper side of the steam furnace is provided with an air outlet pipe, the inner side of the air outlet pipe is provided with a lower liquid cover, the lower end of the lower liquid cover is connected with a water outlet pipe, one end of the water outlet pipe is provided with a reflux box; at least three groups of filter assemblies are installed in the reflux box, the filter assembly comprises: two groups of guide rails are installed on the inner walls of the reflux box on both sides, the guide rails are slidably connected with sliding blocks; a placing rack is installed between the two groups of sliding blocks, the placing rack is provided with a through hole, a support step is installed on the inner wall of the placing rack, and an adsorption net is placed on the support step; one end of the placing rack is provided with a sealing part, a slot is formed in the reflux box, and a connecting unit is installed on the side surface of the placing rack.
[0008] Further, the adsorption nets on the three groups of filter assemblies are sequentially provided with quartz sand adsorption nets, first activated carbon adsorption nets and second activated carbon adsorption nets from top to bottom.
[0009] Further, the connecting unit comprises a fixed plate installed on the side surface of the placing rack, a mounting seat installed on the fixed plate, a hinged rod movably installed on the mounting seat, a buckle rod movably installed on the hinged rod, and a hook block installed on the sealing part.
[0010] Further, a handle is installed on the hinged rod.
[0011] Further, one end of the screw rod is provided with a handle.
[0012] Further, the lower end of the adsorption net at the lowermost end is provided with a water outlet slope connected to the inner wall bottom end of the reflux box, and the left end of the water outlet slope is provided with a reflux pipe.
[0013] The beneficial effects of the application are: the condensate recovery device for tail gas treatment provided by the application realizes convenient installation and disassembly of the placing rack, and facilitates replacement and maintenance of the adsorption net.
[0014] In addition to the purposes, features and advantages described above, the application has other purposes, features and advantages. The application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0015] The drawings accompanying the specification of the application form part of the specification and serve to further illustrate the application, its exemplary embodiments and its description, and do not constitute an improper limitation of the application. In the drawings:
[0016] Figure 1 It is a whole schematic view of a condensate recovery device for tail gas treatment in the application;
[0017] Figure 2 It is an exploded view of Figure 1 ;
[0018] Figure 3 It is an enlarged view of point A of Figure 2 ;
[0019] In the drawings, various reference signs represent:
[0020] 1, base; 11, support pad; 12, steam furnace; 13, collection cover; 14, air outlet pipe; 15, reflux tank; 16, water outlet pipe; 17, fixing seat; 18, driving part; 19, filter screen box; 111, reflux pipe; 112, inclined plate; 113, water flow protrusion; 114, insertion slot; 115, air outlet cover; 2, filter assembly; 21, guide rail; 22, sliding block; 23, placing rack; 24, support step; 26, adsorption screen; 27, fixing plate; 28, mounting seat; 29, hinged rod; 210, handle; 211, buckle rod; 212, hook block. DETAILED DESCRIPTION
[0021] It should be noted that the embodiments in the application and the features in the embodiments can be combined with each other without conflict. The technical solutions in the embodiments of the application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0022] In order to enable persons skilled in the art to better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by persons skilled in the art without creative labor should belong to the protection scope of the present application.
[0023] As shown in Figures 1-3 , the present application provides a condensate recovery device for tail gas treatment, which comprises a base 1, a steam furnace 12 is fixedly installed at the upper end of the base 1, an air outlet pipe 14 is arranged on the upper side of the steam furnace 12, and a lower liquid cover (not shown in the drawing) is arranged on the inner side of the air outlet pipe 14, the lower liquid cover is used for condensate water flowing into the air outlet pipe 14, a water outlet pipe 16 is fixedly connected at the lower end of the lower liquid cover, and a reflux tank 15 is fixedly installed at one end of the water outlet pipe 16, the reflux tank 15 is placed on the base 1;
[0024] A gas outlet pipe 14 is fixedly installed at the other end of the steam generator 12, and an air inlet pipe (not shown in the figure) is arranged at one end of the gas outlet pipe 14. A fixed seat 17 is fixedly installed at the other end of the air inlet pipe. The inner side of the fixed seat 17 is communicated with the air inlet pipe. A filter screen box 19 is arranged in the fixed seat 17. The filter screen box 19 is used for filtering impurities in the steam. An inclined plate 112 is arranged at the lower end of the filter screen box 19.
[0025] A collecting cover 13 is fixedly connected to the upper end of the steam generator 12. The collecting cover 13 facilitates the steam to enter the gas outlet pipe 14. The top end of the collecting cover 13 is fixedly connected with one end of the gas outlet pipe 14. A supporting pad 11 is fixedly installed at the bottom of the base 1. The supporting pad 11 is used for supporting the base 1.
[0026] A drain pipe 16 is fixedly connected with a drain valve (not shown in the figure) inside. The drain valve is a prior art. The drain valve is used for preventing the steam from entering and the condensed water from flowing into the inside.
[0027] A plurality of quartz sand bodies (not shown in the figure) are arranged in the filter screen box 19. The quartz sand bodies are used for filtering the steam. A rotating shaft (not shown in the figure) is fixedly installed at both ends of the filter screen box 19. The filter screen box 19 is connected with the fixed seat 17 through a bearing.
[0028] A driving member 18 is fixedly installed on the outer side of the fixed seat 17. The driving member 18 can be a motor. The output end of the driving member 18 is fixedly connected with a group of rotating shafts. The driving member 18 is suitable for starting to drive the rotating shafts to rotate, thereby driving the filter screen box 19 to rotate.
[0029] An air outlet cover 115 is arranged at the upper end of the fixed seat 17. The air outlet cover 115 is arranged in a penetrating manner. A plurality of water flow protrusions 113 are fixedly installed on the inclined plate 112. The water flow protrusions 113 make the impurities in the condensed water adhere to the upper side. A liquid return pipe (not shown in the figure) is fixedly and communicatively installed on the fixed seat 17. The liquid return pipe is communicated with the liquid return box 15.
[0030] Three groups of filter assemblies 2 are arranged in the liquid return box 15. The three groups of filter assemblies 2 are arranged from top to bottom. The filter assembly 2 comprises two groups of guide rails 21 fixedly installed on the inner walls of the liquid return box 15. A sliding block 22 is slidingly installed on the guide rail 21. The sliding block 22 can move along the straight line direction of the guide rail 21.
[0031] A placing rack 23 is fixedly installed between the two groups of sliding blocks 22. The placing rack 23 is arranged in a penetrating manner. A support step 24 is fixedly installed on the inner wall of the placing rack 23. An adsorption net 26 is placed on the support step 24. It should be noted that the adsorption nets 26 on the three groups of filter assemblies 2 are arranged from top to bottom as a quartz sand adsorption net, a first activated carbon adsorption net, and a second activated carbon adsorption net.
[0032] A sealing part (not shown in the figure) is fixedly installed at one end of the placing rack 23, and a slot 114 adapted to the sealing part is formed on the reflux box 15. A connecting unit is installed on the side of the placing rack 23, which is a lock catch in the prior art, and the connecting unit comprises a fixed plate 27 fixedly installed on the side of the placing rack 23, a mounting seat 28 fixedly installed on the fixed plate 27, a hinged rod 29 movably installed on the mounting seat 28, and a clamping rod 211 movably installed on the hinged rod 29. A hook block 212 adapted to the clamping rod 211 is fixedly installed on the sealing part.
[0033] A handle 210 is fixedly installed on the hinged rod 29, which facilitates the rotation of the hinged rod 29. When the placing rack 23 is inserted into the reflux box 15 through the two sets of sliding blocks 22, the sealing part is sealed with the slot 114. At this time, the handle 210 is held and the hinged rod 29 is rotated to make the clamping rod 211 move out of the hook block 212, so that the placing rack 23 is separated from the reflux box 15.
[0034] A water outlet slope (not shown in the figure) is arranged at the lower end of the adsorption net 26 at the lowermost end, and the water outlet slope is fixedly connected to the inner wall bottom end of the reflux box 15. A reflux pipe 111 is arranged at the left end of the water outlet slope, and the reflux pipe 111 is used for flowing the condensed water into the inside of the steam stove 12 again, and the reflux pipe 111 is communicated with the steam stove 12.
[0035] The tail gas enters the filter screen box 19 inside the fixed seat 17 from the gas inlet pipe. A plurality of quartz sand bodies (not shown in the figure) arranged in the filter screen box 19 filter the steam and remove the impurities therein. Meanwhile, the driving part 18 (which can be a motor) installed on the outside of the fixed seat 17 is started, and the output end thereof drives the rotating shaft fixedly connected thereto to rotate, thereby making the filter screen box 19 connected to the fixed seat 17 through the bearing connected to the rotating shaft to rotate, and further enhancing the filtering effect, so that the impurities can be more fully trapped.
[0036] A plurality of water flow blocks 113 are fixedly installed on the inclined plate 112 arranged at the lower end of the filter screen box 19. When the condensed water appears, the impurities inside the condensed water will be attached to the water flow blocks 113, thereby further separating the impurities.
[0037] The condensed water flowing into the reflux box 15 will be further filtered by the three sets of filtering assemblies 2 in sequence. The three sets of filtering assemblies 2 are arranged in sequence from top to bottom. In each filtering assembly 2, the placing rack 23 can be inserted into the reflux box 15 by moving along the guide rail 21 in a straight line through the two sets of sliding blocks 22. The support steps 24 on the inner wall of the placing rack 23 are arranged with the adsorption nets 26. The adsorption nets 26 on the three sets of filtering assemblies 2 are arranged in sequence from top to bottom as a quartz sand adsorption net, a first activated carbon adsorption net, and a second activated carbon adsorption net. The different adsorption nets are used for layer-by-layer adsorption and filtration of the impurities and the like remaining in the condensed water.
[0038] The sealing part at one end of the placing rack 23 is sealed with the insertion slot 114 on the reflux box 15, and is fixed through the connecting unit. The cooperation or separation of the buckling rod 211 and the hook block 212 is realized by rotating the articulated rod 29 through the handle 210, so that the placing rack 23 is conveniently installed and disassembled, and the adsorption net 26 is conveniently replaced and maintained.
[0039] The condensed water filtered through the above layers flows along the water outlet slope at the lower end of the adsorption net 26 at the lowermost end, and finally flows into the inside of the steam furnace 12 through the reflux pipe 111 to be recycled, so that the condensed liquid in the tail gas treatment is effectively recovered and reused.
[0040] The above is only a preferred embodiment of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A condensate recovery device for exhaust gas treatment, characterized by: Include: Base (1), the base (1) upper end is provided with steam stove (12); The steam stove (12) upper side is provided with gas pipe (14), the gas pipe (14) inner side is provided with lower liquid cover, the lower liquid cover lower end is connected with water outlet pipe (16), one end of the water outlet pipe (16) is installed with reflux tank (15); At least three groups of filter assembly (2) are installed in the reflux tank (15), the filter assembly (2) includes: Two groups of guide rails (21) are installed on the inner wall of the reflux tank (15), the guide rail (21) is slidably installed with a sliding block (22); The placing rack (23) is installed between the two groups of sliding blocks (22), the placing rack (23) is provided with a through hole, and the inner wall of the placing rack (23) is provided with a support step (24), and the support step (24) is provided with an adsorption net (26); One end of the placing rack (23) is provided with a sealing part, the reflux tank (15) is provided with a slot (114), and the side of the placing rack (23) is provided with a connecting unit.
2. The condensate recovery device for exhaust gas treatment according to claim 1, characterized by: The adsorption nets (26) on the three groups of filter assemblies (2) are sequentially arranged from top to bottom as quartz sand adsorption net, first activated carbon adsorption net and second activated carbon adsorption net.
3. The condensate recovery device for exhaust gas treatment according to claim 2, characterized by: The connecting unit includes a fixed plate (27) installed on the side of the placing rack (23), the fixed plate (27) is provided with a mounting seat (28), the mounting seat (28) is movably installed with a hinge rod (29), the hinge rod (29) is movably installed with a buckle rod (211), and the sealing part is provided with a hook block (212).
4. The condensate recovery device for exhaust gas treatment according to claim 3, characterized by: The hinge rod (29) is provided with a handle (210).
5. The condensate recovery unit for exhaust gas treatment according to claim 4, characterized in that: The lower end of the adsorption net (26) at the lowermost end is provided with a water outlet slope, the water outlet slope is connected to the inner wall bottom end of the reflux tank (15), and the water outlet slope left end is provided with a reflux pipe (111).