Condensation branch barrel applied to titanium sponge reduction distillation furnace
By designing a cooling and feeding mechanism in the sponge titanium reduction distillation furnace, and utilizing components such as cooling pipes, submersible pumps, exhaust fans, and dry ice, rapid condensation is achieved, solving the problem of slow condensation speed and improving production efficiency and equipment lifespan.
Patent Information
- Application Number
- CN202520202143.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-10
AI Technical Summary
The existing sponge titanium reduction distillation furnace has a slow condensation rate, which leads to a longer distillation process time, affects production efficiency, and may damage the equipment due to prolonged high-temperature operation.
Design a condenser support tank that includes a cooling mechanism and a feeding mechanism. It achieves rapid cooling through components such as cooling pipes, submersible pumps, exhaust fans, and dry ice, and uses the combination of water and dry ice for rapid temperature reduction.
This improved the condensation rate of the sponge titanium reduction distillation furnace, enhanced the equipment's durability, and increased production efficiency and equipment lifespan.
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Figure CN223723184U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of titanium sponge, and in particular to a condensing support bucket applied to a titanium sponge reduction distillation furnace. BACKGROUND
[0002] Titanium sponge is a porous titanium metal obtained by reducing titanium tetrachloride (TiCl4). Due to its unique physical and chemical properties, the material is widely used in aerospace, medical devices, chemical equipment and other fields. Titanium sponge has a high purity, usually containing more than 99% of titanium, which makes it an ideal material for manufacturing high-performance titanium alloy and pure titanium products.
[0003] Through retrieval, the Chinese patent publication No. CN215713277U discloses a condensing support bucket applied to an inverted U-shaped titanium sponge reduction distillation furnace, which comprises a cold end reactor supported movably through double flanges and supports on the upper end of the condensing support bucket. The cold end reactor has a certain elastic positioning displacement during the distillation process, thereby offsetting the thermal stress generated by thermal expansion and cold contraction, slowing down the deformation of the large cover, and avoiding the cracking of the reactor's cross pipe weld.
[0004] For the related technology in the above, the inventors found that the following defects exist: during distillation, condensation cannot be carried out quickly, and slow condensation speed means that the distillation process needs more time to complete, which reduces production efficiency, and long-time high-temperature operation may cause additional thermal stress to the distillation furnace and other related equipment, resulting in equipment damage or shortened service life. CONTENT OF THE UTILITY MODEL
[0005] In order to solve the problems mentioned in the background art, the application provides a condensing support bucket applied to a titanium sponge reduction distillation furnace.
[0006] The condensing support bucket applied to the titanium sponge reduction distillation furnace provided by the application comprises a bottom plate, a cooking pot is fixedly installed on the top of the bottom plate, a cooling tank is fixedly installed on the top of the bottom plate, the cooling tank is located on one side of the cooking pot, a water tank is fixedly installed on the top of the bottom plate, the water tank is located on the rear side of the cooking pot and the cooling tank, a partition plate is fixedly installed in the water tank, the partition plate divides the water tank into three independent cavities, namely two charging cavities and a water cavity, the water cavity is located between the charging cavities, a cooling mechanism is arranged in the cooling tank, the cooling mechanism comprises a cooling pipe for cooling, a charging mechanism is arranged in the water tank, and the charging mechanism comprises a blocking net for blocking.
[0007] Optionally, the cooling mechanism comprises a condenser pipe fixedly connected to the top of the cooking pot, the other end of the condenser pipe is connected with the cooling tank, the cooling pipe is fixedly installed on the inner wall of the condenser pipe, and the other end of the condenser pipe extends to the outside of the cooling tank and is fixedly connected with a drain valve.
[0008] Optionally, the inside of the cooling tank is fixedly installed with a submersible pump I, the output end of the submersible pump I is fixedly connected with a water pipe, and the other end of the water pipe extends to the inside of the water cavity.
[0009] Optionally, the inner wall of the feeding cavity is fixedly installed with a fan frame, a plurality of exhaust fans are fixedly installed on the top of the fan frame, and isolation nets are fixedly installed on the left and right sides of the water tank.
[0010] Optionally, the inner wall of the water cavity is fixedly installed with an air pipe, the bottom end of the air pipe is fixedly installed with an air box, the top of the air box is provided with an air outlet groove, a submersible pump II is fixedly installed on the top of the air box, the output end of the submersible pump II is fixedly connected with a connecting pipe, and the other end of the connecting pipe is connected with the cooling tank.
[0011] Optionally, the feeding mechanism comprises two discharging grooves formed in the top of the water tank, the two discharging grooves correspond to the feeding cavity, a box door is hingedly connected to one side of the discharging groove, and a handle is fixedly installed on the top of the box door.
[0012] Optionally, two pulling grooves are formed in the rear side of the water tank, a sliding frame is slidably connected in the two pulling grooves, a handle is fixedly installed on the front side of the sliding frame, and the blocking net is fixedly installed in the sliding frame.
[0013] Optionally, a sliding groove is further formed in the rear side of the water tank, a blocking frame is slidably connected in the sliding groove, and a breathable net is fixedly installed in the blocking frame.
[0014] In summary, the present application has the following beneficial technical effects:
[0015] 1. The utility model discloses a condenser pipe, a cooling pipe, a drain valve, a submersible pump I, a water pipe, a fan frame, an exhaust fan, an isolation net, an air pipe, an air box, an air outlet groove, a submersible pump II and a connecting pipe are arranged, when distillation, the water in the water cavity is transported to the inside of the cooling tank through the connecting pipe by starting the submersible pump II, the cooling pipe is cooled, the distilled water in the condenser pipe is rapidly cooled, the production efficiency is improved, the external cold air is extracted by starting the exhaust fan, the air is transported and put into water, the water is rapidly cooled, and the cooled water is used next time, and the cooling property of the water is effectively ensured.
[0016] 2. The utility model discloses a set up, discharge tank, the door, handle, pull slot, sliding frame, block net, handle, sliding groove, block frame, breathable net, etc. component, through artificial hand handle and draw, make the door open, for putting in dry ice, make dry ice enter the inside of the charging cavity, for rapidly cooling, play the purpose of auxiliary cooling, improve work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the whole structure schematic diagram in the embodiment of the application;
[0018] Figure 2 It is the whole rear view structure schematic diagram in the embodiment of the application;
[0019] Figure 3 It is the structure schematic diagram of cooling tank section in the embodiment of the application;
[0020] Figure 4 It is the section structure schematic diagram of water tank in the embodiment of the application.
[0021] Reference signs: 1, bottom plate;10, cooking pot;11, cooling tank;12, water tank;13, partition;131, water cavity;132, charging cavity;2, cooling mechanism;201, condenser pipe;202, cooling pipe;203, drain valve;204, submersible pump one;205, water pipe;206, fan frame;207, exhaust fan;208, isolation net;209, air pipe;210, air box;211, air outlet groove;212, submersible pump two;213, connecting pipe;
[0022] 3, charging mechanism;301, discharge tank;302, door;303, handle;304, pull slot;305, sliding frame;306, block net;307, handle;308, sliding groove;309, block frame;310, breathable net. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings Figure 1 -4 make further detailed description to the application.
[0024] The embodiment of the application discloses a kind of condensing bucket applied to sponge titanium reduction distillation furnace.
[0025] As Figure 1As shown, a kind of condensing bucket applied to sponge titanium reduction distillation furnace, including bottom plate 1, the top of bottom plate 1 is fixedly installed with cooking pot 10, the top of bottom plate 1 is fixedly installed with cooling tank 11, cooling tank 11 is located at the side of cooking pot 10, the top of bottom plate 1 is fixedly installed with water tank 12, water tank 12 is located at the back side of cooking pot 10 and cooling tank 11, the inside of water tank 12 is fixedly installed with partition 13, partition 13 divides water tank 12 into three independent chambers, two charging cavities 132 and water cavity 131 respectively, water cavity 131 is located between charging cavity 132, cooling mechanism 2 is arranged in cooling tank 11, cooling mechanism 2 includes cooling pipe 202 for cooling;
[0026] Please refer to Figure 3 Cooling mechanism 2 includes condensing pipe 201 fixedly connected at the top of cooking pot 10, the other end of condensing pipe 201 is connected with cooling tank 11, cooling pipe 202 is fixedly installed on the inner wall of condensing pipe 201, the other end of condensing pipe 201 extends to the outside of cooling tank 11 and is fixedly connected with drain valve 203, cooling pipe 202 is installed in spiral shape, so that cooling pipe 202 is fully contacted with water, to avoid that cooling time is too short, cooling speed is reduced, and work efficiency is delayed, drain valve 203 is installed to drain distillation water;
[0027] Please refer to Figure 3 Submersible pump one 204 is fixedly installed in cooling tank 11, water pipe 205 is fixedly connected to the output end of submersible pump one 204, the other end of water pipe 205 extends to the inside of water cavity 131, submersible pump one 204 is started to extract the cooled water in cooling tank 11, so that hot water enters water cavity 131 for cooling for next use, to avoid water resources;
[0028] Please refer to Figure 4 Fan frame 206 is fixedly installed on the inner wall of charging cavity 132, a plurality of air extractors 207 are fixedly installed on the top of fan frame 206, isolation net 208 is fixedly installed on the left and right sides of water tank 12, external cold air is extracted by starting air extractor 207, to provide cooling for subsequent use, isolation net 208 is installed to isolate external particulate impurities from entering the inside of water tank 12;
[0029] Please refer to Figure 4 Air pipe 209 is fixedly installed on the inner wall of water cavity 131, air box 210 is fixedly installed at the bottom end of air pipe 209, air outlet groove 211 is formed in the top of air box 210, submersible pump two 212 is fixedly installed on the top of air box 210, connecting pipe 213 is fixedly connected to the output end of submersible pump two 212, the other end of connecting pipe 213 is connected with cooling tank 11, air is put into water by air pipe 209 for conveying, to cool water quickly for next use, effectively ensuring the cooling property of water.
[0030] The inside of the water tank 12 is provided with a feeding mechanism 3, which comprises a blocking net 306 for blocking;
[0031] Please refer to Figure 4 The feeding mechanism 3 comprises two discharge grooves 301 opened at the top of the water tank 12, which correspond to the feeding cavity 132. One side of the discharge groove 301 is hingedly connected with a tank door 302. The top of the tank door 302 is fixedly installed with a handle 303. The handle 303 is manually pulled to open the tank door 302, so as to put dry ice into the feeding cavity 132, so as to rapidly cool and assist cooling, thereby improving the working efficiency.
[0032] Please refer to Figure 4 The rear side of the water tank 12 is provided with two pull grooves 304. The inside of the two pull grooves 304 is slidably connected with a sliding frame 305. The front side of the sliding frame 305 is fixedly installed with a handle 307. The blocking net 306 is fixedly installed in the inside of the sliding frame 305. The blocking net 306 is installed to place dry ice and make the entering air blow the dry ice, so that the dry ice and cold air enter the inside of the water tank 12, so as to more quickly and efficiently cool.
[0033] Please refer to Figure 4 The rear side of the water tank 12 is also provided with a sliding groove 308. The inside of the sliding groove 308 is slidably connected with a blocking frame 309. The inside of the blocking frame 309 is fixedly installed with a breathable net 310. The breathable net 310 is installed to make the cold air driven by the wind of the multiple air extractors 207 to seep out from the breathable net 310, so as to avoid the hot air to stay in the inside of the water tank 12.
[0034] The cooling mechanism 2 is installed to rapidly cool the water during distillation, thereby improving the production efficiency. The feeding mechanism 3 is installed to fill in dry ice during rapid cooling, so as to rapidly physically cool the inside of the condenser pipe 201.
[0035] The implementation principle of the sponge titanium reduction distillation furnace condensing bucket is as follows: the cooling mechanism 2 is installed to quickly cool and cool the water during distillation, thereby improving the production efficiency; the feeding mechanism 3 is installed to fill in dry ice during rapid cooling, so that the condenser pipe 201 is rapidly physically cooled; the cooling pipe 202 is installed in a spiral shape, so that the cooling pipe 202 is fully in contact with water, avoiding that the cooling time is too short and the cooling speed is reduced, thereby delaying the work efficiency; the drain valve 203 is installed to drain the distilled water; the submersible pump one 204 is started to extract the cooled water in the cooling tank 11, so that the hot water enters the water cavity 131 to be cooled for next use, avoiding water resources; the air extractor 207 is started to extract the external cold air for subsequent cooling; the isolation net 208 is installed to isolate the external particulate impurities from entering the inside of the water tank 12; the air pipe 209 is used for conveying to pour air into water, so that the water is quickly cooled for next use, effectively ensuring the cooling property of the water; the box door 302 is opened by manually pulling the handle 303, so that the dry ice is put in, the dry ice enters the inside of the feeding cavity 132 for rapid cooling, thereby achieving the purpose of auxiliary cooling and improving the work efficiency; the blocking net 306 is installed to place the dry ice, and the entering air blows the dry ice, so that the dry ice and cold air enter the inside of the water tank 12 to be more quickly and efficiently cooled; the air-permeable net 310 is installed, so that the cold air driven by the wind of the multiple air extractors 207 seeps out from the air-permeable net 310, avoiding that the hot air is retained in the inside of the water tank 12.
[0036] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A condensing ladle applied to a titanium sponge reduction distillation furnace, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly installed with a cooking pot (10), the top of the bottom plate (1) is fixedly installed with a cooling tank (11), the cooling tank (11) is located on one side of the cooking pot (10), the top of the bottom plate (1) is fixedly installed with a water tank (12), the water tank (12) is located on the back side of the cooking pot (10) and the cooling tank (11), the inside of the water tank (12) is fixedly installed with a partition plate (13), the partition plate (13) divides the water tank (12) into three independent cavities, two charging cavities (132) and a water cavity (131), the water cavity (131) is located between the charging cavities (132), the inside of the cooling tank (11) is provided with a cooling mechanism (2), the cooling mechanism (2) includes a cooling pipe (202) for cooling, the inside of the water tank (12) is provided with a charging mechanism (3), the charging mechanism (3) includes a blocking net (306) for blocking.
2. The condensing ladle applied to the reduction distillation furnace of titanium sponge according to claim 1, characterized in that: The cooling mechanism (2) includes a condenser pipe (201) fixedly connected to the top of the cooking pot (10), the other end of the condenser pipe (201) is connected with the cooling tank (11), the cooling pipe (202) is fixedly installed on the inner wall of the condenser pipe (201), the other end of the condenser pipe (201) extends to the outside of the cooling tank (11) and is fixedly connected with a drain valve (203).
3. The condensing ladle applied to the reduction distillation furnace of titanium sponge according to claim 2, characterized in that: The inside of the cooling tank (11) is fixedly installed with a submersible pump one (204), the output end of the submersible pump one (204) is fixedly connected with a water pipe (205), the other end of the water pipe (205) extends to the inside of the water cavity (131).
4. The condensing ladle applied to the reduction distillation furnace of titanium sponge according to claim 1, characterized in that: The inner wall of the charging cavity (132) is fixedly installed with a fan frame (206), a plurality of air extraction fans (207) are fixedly installed on the top of the fan frame (206), the left and right sides of the water tank (12) are fixedly installed with isolation nets (208).
5. The condensing ladle applied to the reduction distillation furnace of titanium sponge according to claim 1, characterized in that: The inner wall of the water cavity (131) is fixedly installed with an air pipe (209), the bottom end of the air pipe (209) is fixedly installed with an air box (210), the top of the air box (210) is provided with an air outlet groove (211), the top of the air box (210) is fixedly installed with a submersible pump two (212), the output end of the submersible pump two (212) is fixedly connected with a connecting pipe (213), the other end of the connecting pipe (213) is connected with the cooling tank (11).
6. The condensing ladle applied to the reduction distillation furnace of titanium sponge according to claim 1, characterized in that: The charging mechanism (3) includes two discharging grooves (301) opened on the top of the water tank (12), the two discharging grooves (301) correspond to the charging cavities (132), one side of the discharging groove (301) is hingedly connected with a tank door (302), the top of the tank door (302) is fixedly installed with a handle (303).
7. The condensing ladle applied to the reduction distillation furnace of titanium sponge according to claim 6, characterized in that: The rear side of the water tank (12) is provided with two pull-out grooves (304), the interiors of the two pull-out grooves (304) are slidably connected with sliding frames (305), the front side of the sliding frame (305) is fixedly installed with a handle (307), and the blocking net (306) is fixedly installed in the interior of the sliding frame (305).
8. The condensing ladle applied to the reduction distillation furnace of titanium sponge according to claim 7, characterized in that: The rear side of the water tank (12) is also provided with a sliding groove (308), the interior of the sliding groove (308) is slidably connected with a blocking frame (309), and the interior of the blocking frame (309) is fixedly installed with a breathable net (310).