Translation gap-adjusting type monofilament remover

By designing a translational gap-adjusting monofilament separator, the problem of frequent shutdowns in existing silk reeling equipment when processing rough silk has been solved, realizing continuous and efficient production in the silk reeling process and reducing labor intensity and equipment wear.

CN223723297UActive Publication Date: 2025-12-26HANGZHOU JUNLIANG SILK MAKING MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520184987.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2025-12-26
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

Existing silk reeling equipment frequently shuts down when processing raw silk, resulting in low production efficiency, high labor intensity, and increased wear and tear on mechanical parts, which affects the quality of raw silk and maintenance costs.

Method used

Design a translational adjustable gap monofilament remover, which forms an adjustable gap through adjustable carding plates and carding teeth to remove roughness without stopping the machine. The size of the gap can be adjusted by the rotation and clamping device of the carding plates to adapt to different roughness conditions.

Benefits of technology

This technology enables the continuous silk reeling process, improves production efficiency, reduces the need for manual operation, lowers labor intensity and equipment wear, and enhances the quality of raw silk.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223723297U_ABST
    Figure CN223723297U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of silk reeling equipment in silk making engineering, in particular to a translation gap-adjusting type monofilament remover which comprises two carding pieces which are stacked up and down, a plurality of carding teeth are arranged on one sides of the two carding pieces, and the other sides, away from the carding teeth, of the two carding pieces are connected through a rotating shaft. When the carding sheet rotates around the rotating shaft, a gap is formed in one side of the carding teeth, and the size of the gap can be adjusted; the at least two upright posts are respectively connected with the two carding sheets, and an adjusting screw rod is arranged between the upright posts; and the at least one pressure spring is arranged on the outer side of one carding sheet and is used for adjusting the pressing force to enable the two carding sheets to be clung to each other. The silk reeling knot removing device has the advantages that the silk reeling knot removing device can remove the silk knot without shutdown, the silk reeling process can be continuously carried out, the production efficiency is improved, the gap can be adjusted to be large according to the large silk knot, and the gap can be adjusted to be small according to the small silk knot so that the silk removing effect can be improved; the requirement of manual operation is obviously reduced, and the labor intensity is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a silk reeling equipment technical field in silk making engineering, concretely relates to a translation gap adjusting type single silk class removing device. BACKGROUND

[0002] Silk reeling is an important process in silk making process, according to product specification requirements, the cocoon silk of several particles of boiled cocoon is dissociated. Cocoon silk is formed by silkworm silk, and rough silk is formed on the cocoon silk surface due to the influence of environment during the process of silkworm silk, in order to remove the rough silk, porcelain eye is arranged on the silk reeling equipment, and when the rough silk is encountered, the porcelain eye prevents the silk thread from passing through, resulting in the stop of the machine. At this time, the worker needs to manually remove the rough silk, and the process is inefficient, the labor intensity is big, and the continuity of silk reeling and production efficiency are influenced. During silk reeling, the cocoon is immersed in reeling soup, and single silk is dissociated from cocoon layer, is combined into raw silk and is taken by small bamboo. Under normal circumstances, raw silk moves upwards through the silk pipe of the jointing wing and the small hole of the collector. If single silk appears rough silk, the diameter of raw silk increases, the resistance increases when passing through the hole of the collector, the collector detects and executes stop bamboo, and the worker needs to remove the rough silk to restore silk reeling.

[0003] The existing silk reeling equipment has the problems when dealing with rough silk, the silk reeling process is frequently interrupted by stopping and removing rough silk, the production efficiency is reduced, the manual removal of rough silk is time-consuming and laborious, the silk thread may be damaged, and the quality of raw silk is influenced. In addition, frequent stop and start of the equipment also increases the wear of mechanical parts, improves the maintenance cost and failure rate. SUMMARY

[0004] The utility model discloses a purpose to set the size of the slit of single silk class removing device as adjustable form, facilitate to remove the rough silk accumulated in the slit during silk reeling, improve work efficiency.

[0005] In order to realize the above-mentioned purpose, a translation gap adjusting type single silk class removing device is designed, which comprises two upper and lower stacked carding pieces, the two carding pieces are provided with a plurality of carding teeth on one side, the other side of the two carding pieces away from the carding teeth is connected through a rotating shaft, and the carding teeth on one side of the two upper and lower stacked carding pieces form a gap when rotating around the rotating shaft, and the size of the gap can be adjusted.

[0006] At least two columns are connected with the two carding pieces respectively, an adjusting screw is arranged between the columns, and the size of the gap of the two carding pieces is adjusted.

[0007] At least one compression spring is arranged on the outside of one of the carding pieces, and the two carding pieces are tightly attached together after adjusting the compression force.

[0008] Preferably, a stand is arranged on each of the two carding pieces, a through hole is arranged at a corresponding position of the upper carding piece, the stand of the lower carding piece passes through the through hole of the upper carding piece, the stands of the upper carding piece and the lower carding piece are arranged correspondingly, and a tension spring and an adjusting screw are arranged between the stands.

[0009] Preferably, a handle is arranged on each of the side edges of the two carding pieces, the positions of the two handles are staggered, and when the two handles are pinched, the two carding pieces of the classifier rotate around the shaft, the gap of the classifier is enlarged, and the chaff clamped between the two pieces falls smoothly.

[0010] Preferably, a screw is arranged on one of the two carding pieces, a round hole is arranged on the other carding piece, a compression spring is arranged on the screw, and after the compression force is adjusted, the two carding pieces are tightly attached to each other and can smoothly enlarge the size of the gap when the handles on the two pieces are pinched.

[0011] Preferably, the surfaces of the two carding pieces are coated with a Teflon coating.

[0012] Preferably, the two carding pieces are both flat plate structures.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The utility model discloses a gap size of the classifier is set to an adjustable form, realizes stopping removing chaff, makes and can continue to carry out the reeling process to improve production efficiency, in actual production process, the chaff size formed by different cocoon filaments is also not same, for big chaff, the gap can be adjusted to be a little big, and for small chaff, the gap can be adjusted to be a little small to improve the chaff removing effect, for the traditional reeling mode, the worker needs to frequently stop reeling to remove chaff, and the design of the utility model can directly realize the chaff removing work through adjusting the size of the gap, remarkably reduces the demand of manual operation, and reduces labor intensity. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 , the whole structure diagram of the translation gap adjusting type single filament classifier provided by the utility model is provided;

[0016] Figure 2 , the plan view of the translation gap adjusting type single filament classifier provided by the utility model is provided;

[0017] Figure 3 , the front view of the translation gap adjusting type single filament classifier provided by the utility model is provided;

[0018] Figure 4 , the right side view of the translation gap adjusting type single filament classifier provided by the utility model is provided;

[0019] Figure 5, for the structure diagram of the upper side carding piece in the utility model;

[0020] Figure 6 , for the structure diagram of the lower side carding piece in the utility model.

[0021] In the figure: 1, carding piece; 2, carding tooth; 3, rotating shaft; 4, gap; 5, stand; 6, adjusting screw; 7, compression spring; 8, tension spring; 9, handle. DETAILED DESCRIPTION

[0022] In order to make the utility model purpose, principle and structure clearer and more clear, the following is further described in combination with the drawings and specific embodiments.

[0023] See Figures 1-6 , the embodiment provides a kind of single wire cleaner of translation gap adjustment type, including two carding pieces 1, two carding pieces 1 are all plane structure and are equipped with 7 carding teeth 2 in one side, the number of carding tooth 2 can be adjusted according to actual situation, the carding tooth 2 of two carding pieces 1 is cooperatively arranged.Two carding pieces 1 surface is coated with Teflon coating, a large amount of sericin is scraped down and left on the surface of cleaner during reeling process, after coating Teflon coating on the surface of two carding pieces 1, the cleaning of sericin will become very convenient.

[0024] Two carding pieces 1 are stacked and are connected by rotating shaft 3 set on the side away from carding tooth 2, when two stacked carding pieces 1 rotate around rotating shaft 3, carding tooth 2 will form gap 4, the carding tooth 2 of the single wire cleaner of translation gap adjustment type provided in the embodiment forms 6 slits 4, 6 slits 4 can all pass cocoon silk, the size of gap 4 can be adjusted according to different raw materials.

[0025] In two carding pieces 1, one stand 5 is welded on each of upper carding piece and lower carding piece, stand 5 is cylindrical structure, upper carding piece is provided with a through hole in corresponding position, for lower carding piece stand 5 to pass through the through hole, the stand 5 of upper carding piece is correspondingly arranged with the stand 5 of lower carding piece, adjusting screw 6 and tension spring 8 are arranged between two stands 5, adjusting screw 6 passes through the middle of right side stand 5, left end is connected with the middle of left side stand 5 by screw thread, one end of tension spring 8 is connected in left side stand 5, the other end is connected in right end stand 5, for adjusting the size of the gap of two carding pieces.

[0026] Two carding pieces 1, screw is installed on the lower side carding piece 1, round hole is opened on the upper side carding piece 1, compression spring 7 is installed on the screw, the top of compression spring 7 is fixedly connected with circular plate, the state of compression spring 7 is conveniently adjusted, after exerting force downward to compression spring 7, two carding pieces 1 will be close together, to prevent that the size of gap 4 changes due to the position of upper and lower carding pieces moves during the process of removing neps, in turn affect the effect of removing neps.

[0027] The left side edges of the two combing pieces 1 are respectively provided with handles 9, the positions of the two handles 9 are staggered with each other, in the use process, when the two handles 9 are pinched, the two combing pieces 1 of the cleaner will rotate around the rotating shaft 3, at this time, the gap 4 of the cleaner will become larger, so as to make the coarse silk clamped in the middle of the two pieces fall down smoothly. By adjusting the size of the gap 4, different reeling silk conditions can be met, for large coarse silk, the gap can be adjusted to be larger, and for surface coarse silk, the gap can be adjusted to be smaller correspondingly, so as to improve the coarse silk removing effect.

[0028] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and novel concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A translational vernier monofilament debrider, comprising: The utility model provides a kind of chaff separator, including Two upper and lower stacked combing sheets, the two combing sheets are provided with a plurality of combing teeth on one side, the other side of the two combing sheets away from the combing teeth is connected by rotating shaft, the gap is formed on the side of combing teeth when the two upper and lower stacked combing sheets rotate around rotating shaft, and the size of gap can be adjusted; At least two columns are respectively connected with the two combing sheets, adjusting screw rod is arranged between the columns, for adjusting the size of gap of the two combing sheets; At least one compression spring is arranged outside one of the combing sheets, for adjusting the compression force to make the two combing sheets close together.

2. A translational pitch shifting monofilament debrider according to claim 1, wherein A column is respectively arranged on the two combing sheets, the upper combing sheet is provided with through hole at corresponding position, the column of the lower combing sheet passes through the through hole of the upper combing sheet, the column of the upper combing sheet and the lower combing sheet is correspondingly arranged, and tension spring and adjusting screw rod are arranged between the columns.

3. A translational pitch shifting monofilament debrider according to claim 1, wherein A handle is respectively installed on the side edge of the two combing sheets, and the positions of the two handles are staggered with each other, when the two handles are pinched, the two combing sheets of the separator rotate around shaft, the gap of the separator becomes larger, and the chaff clamped between the two sheets falls down smoothly.

4. A translational pitch shifting monofilament debrider according to claim 1, wherein A screw is installed on one of the two combing sheets, a round hole is opened on the other combing sheet, a compression spring is installed on the screw, the compression force is adjusted to make the two combing sheets close together, and the size of gap can be smoothly enlarged when the handles on the two sheets are pinched.

5. A translational pitch shifting monofilament debrider according to claim 1, wherein The surfaces of the two combing sheets are coated with Teflon coating.

6. A translational pitch shifting monofilament debrider according to claim 1, wherein The two combing sheets are both flat plate structures.