Fiber web conveying structure

By simplifying the structure of the carding machine and adopting a main cylinder, doffer, conveyor curtain and blower mechanism, the problems of complex equipment and easy entanglement of fiber web during fiber web transfer are solved, realizing efficient and stable fiber web conveying and large-scale weight production.

CN223723309UActive Publication Date: 2025-12-26XINJIANG ZHENGHONG NEW MATERIALS CO LTD +2
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Patent Information

Application Number
CN202520167322.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-12-26
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing carding machines are complex and cumbersome in the process of transferring fiber webs. When producing thin-weight fiber webs, the fiber webs are prone to tangling, and when producing thick-weight fiber webs, the fiber webs are not easy to transfer.

Method used

The first coagulation, second coagulation, and stripping rollers are eliminated, and a main cylinder, doffer, conveying screen, and blower mechanism are adopted. The fiber web is simplified to be conveyed through the coagulation section and the stripping section. The coagulation and stripping of the fiber web are carried out by the cooperation of the needle curtain and the stripping curtain.

Benefits of technology

It simplifies equipment complexity, improves fiber web transfer efficiency and quality, enables the production of fiber webs with a wide range of basis weights, and ensures that the fiber webs do not easily move relative to each other during transport.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fiber web conveying structure which is sequentially provided with a main cylinder, a doffer and a conveying web curtain, an air blowing mechanism is arranged between the doffer and the conveying web curtain, the conveying web curtain comprises a condensation part and a stripping part, the condensation part is arranged below the doffer and used for condensing a fiber web, and the stripping part is arranged below the doffer and used for stripping the fiber web. And the stripping part is used for stripping and outputting the fiber net from the condensing part. And the blowing mechanism blows the fibers on the doffer to the conveying web curtain, and the fibers are stripped and output through the stripping part after being coagulated by the coagulation part, so that the equipment complexity is greatly simplified.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the field of carded fiber web production, and particularly relates to a fiber web conveying structure. BACKGROUND

[0002] The fiber web carding machine, also known as a carding machine, is a very important device in the textile process, and its main function is to initially loosen the fibers, further loosen the mixed small pieces and small bundles of fibers, and card them into single fibers, so as to reduce the damage and neps or lumps of the fibers.

[0003] The existing carding machine has a doffer, a first condensation, a second condensation, a stripping roller, a cleaning roller and a net curtain after the main cylinder; the fiber web is transferred to the condensation by the doffer, and the fiber web is condensed by using the speed difference between the two condensations, and then is transferred to the net curtain by the stripping roller; when producing a thin basis weight, the fiber web is easy to be wound on the condensation and the stripping roller; when producing a thick basis weight, the fiber web is not easy to be transferred. The device is not only complex, but also the transfer process is complicated.

[0004] Therefore, there is a need for a new fiber web conveying device to solve the above problems. CONTENT OF THE INVENTION

[0005] In order to solve the problems of the prior art, the present application provides a fiber web conveying structure, which cancels the first condensation, the second condensation, the stripping roller and the cleaning roller of the conventional carding machine, simplifies the device, and improves the transfer efficiency and quality.

[0006] The technical effects achieved by the present application are realized by the following scheme:

[0007] According to a first aspect of the present application, a fiber web conveying structure is provided, which is sequentially provided with a main cylinder, a doffer and a conveying net curtain, a blowing mechanism is arranged between the doffer and the conveying net curtain, the conveying net curtain comprises a condensation part and a stripping part, the condensation part is arranged below the doffer for condensing the fiber web, and the stripping part is used for stripping and outputting the fiber web from the condensation part.

[0008] By the present scheme, the blowing mechanism blows the fibers on the doffer to the conveying net curtain, condenses them in the condensation part, and then strips and outputs them by the stripping part, which greatly simplifies the complexity of the device.

[0009] Preferably, the conveying net curtain comprises a stripping net curtain and a needle curtain, the needle curtain is located in the inner ring of the stripping net curtain, the needle curtain is located in the condensation part, a plurality of needles are uniformly arranged on the needle curtain, and the needles penetrate the surface of the stripping net curtain.

[0010] By the present scheme, the blown fibers can stay on the needle curtain for condensation, and when moving out of the condensation part, the stripping net curtain can strip the condensed fiber web, so that the fiber web stays on the stripping net curtain and is conveyed to the next process.

[0011] Preferably, the conveying net curtain further comprises two upper rollers and two lower rollers, the needle curtain is connected between the two upper rollers, and the stripping net curtain is connected between the two upper rollers and the two lower rollers.

[0012] By the scheme, the stripping net curtain wraps the needle curtain, so that the fiber net is only condensed on the upper stripping net curtain, thereby facilitating the stripping net curtain to strip the fiber net from the needle, and separation is realized.

[0013] Preferably, the distance between the lower rollers is greater than the distance between the upper rollers, so that the stripping net curtain is arranged to be inclined downward at the stripping part and separated from the needle curtain.

[0014] By the scheme, the inclined downward of the stripping part is helpful to separate the fiber net from the stripping net curtain, thereby being conveyed to the next process.

[0015] Preferably, the two sides of the needle curtain are provided with synchronous belts, the synchronous belts are double-sided teeth, the stripping net curtain is provided with synchronous teeth matched with the synchronous belts, and the two ends of the upper rollers and the lower rollers are provided with synchronous wheels matched with the synchronous belts and the synchronous teeth.

[0016] By the scheme, the same set of upper rollers and lower rollers are used to realize the synchronous conveying of the needle curtain and the stripping net curtain, which is helpful to condensation and stripping.

[0017] Preferably, the stripping net curtain is provided with a plurality of needle-through holes, the needle-through holes are matched with the needles, and the needle-through holes are waist-shaped holes.

[0018] By the scheme, the needle extends through the needle-through hole, and the waist-shaped hole is helpful to improve the matching degree, allows a larger error between the needle curtain and the stripping net curtain, and improves the reliability of conveying.

[0019] According to one embodiment of the present application, the beneficial effects of using the fiber net conveying structure are that the equipment complexity is greatly simplified, the condensation effect is improved, the needle curtain is used for condensation, a larger longitudinal-transverse strength ratio can be realized, a large range of basis weight fiber net production can be realized, and the fiber net will not move relatively in the conveying process. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0021] Figure 1 It is an embodiment of the present application to provide a fiber net conveying structure.

[0022] Figure 2 For Figure 1 The structure schematic diagram of the conveying net curtain;

[0023] Figure 3 For Figure 2 The top view structure schematic diagram of the needle curtain;

[0024] Figure 4 For Figure 2 The top view structure schematic diagram of the stripping net curtain;

[0025] Figure 5 The structure schematic diagram of the upper roller or the lower roller. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme of the present application will be described clearly and completely in combination with specific embodiments and corresponding drawings. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] As Figures 1 to 5 shown, the fiber web conveying structure in an embodiment of the present application is sequentially provided with a main cylinder 110, a doffer 120 and a conveying net curtain, a blowing mechanism 130 is arranged between the doffer 120 and the conveying net curtain, the conveying net curtain comprises a condensing part 201 and a stripping part 202, the condensing part 201 is arranged below the doffer 120 for condensing the fiber web 300, and the stripping part 202 is used for stripping and outputting the fiber web 300 from the condensing part 201.

[0028] Through the scheme of the embodiment, the blowing mechanism 130 blows the fibers on the doffer 120 to the conveying net curtain, condenses them in the condensing part 201 and then strips and outputs them through the stripping part 202, which greatly simplifies the complexity of the equipment.

[0029] In use, the distance between the doffer 120 and the conveying net curtain is about 10 mm, the blowing speed and the blowing volume of the blowing mechanism 130 are adjustable, the fibers can be accurately condensed on the condensing part 201, and different gram weights of the fiber web 300 can be obtained by adjusting the running speed of the conveying net curtain. The width of the blowing mechanism 130 is consistent with the width of the conveying net curtain, so that all the fibers can be stripped from the doffer 120.

[0030] In an embodiment of the present application, the conveying net curtain comprises a stripping net curtain 220 and a needle curtain 210, the needle curtain 210 is located in the inner ring of the stripping net curtain 220, the needle curtain 210 is located in the condensing part 201, a plurality of needles 211 are uniformly arranged on the needle curtain 210, and the needles 211 pass through the surface of the stripping net curtain 220. The blown fibers can stay on the needle curtain 210 to condense, and when moving out of the condensing part 201, the stripping net curtain 220 can strip the condensed fiber web 300, so that the fiber web 300 stays on the stripping net curtain 220 and is conveyed to the next process.

[0031] In an embodiment of the present application, the conveying net curtain further comprises two upper rollers 231 and two lower rollers 232, the needle curtain 210 is connected between the two upper rollers 231, and the stripping net curtain 220 is connected between the two upper rollers 231 and the two lower rollers 232. The stripping net curtain 220 is arranged to wrap the needle curtain 210, so that the fiber web 300 can only condense on the upper stripping net curtain 220, thereby facilitating the stripping net curtain 220 to strip the fiber web 300 from the needle 211, and realizing separation.

[0032] In an embodiment of the present application, the distance between the lower rollers 232 is greater than the distance between the upper rollers 231, so that the stripping net curtain 220 is arranged to be inclined downward in the stripping part 202 and separated from the needle curtain 210. The inclined downward of the stripping part 202 helps to separate the fiber web 300 from the stripping net curtain 220, so as to be conveyed to the next process.

[0033] In an embodiment of the present application, the two sides of the needle curtain 210 are provided with synchronous belts 212, the synchronous belts 212 are double-sided teeth, the stripping net curtain 220 is provided with synchronous teeth 222 matched with the synchronous belts 212, and the two ends of the upper rollers 231 and the lower rollers 232 are provided with synchronous wheels 233 matched with the synchronous belts 212 and the synchronous teeth 222. By using the same set of upper rollers 231 and lower rollers 232, the synchronous transmission of the needle curtain 210 and the stripping net curtain 220 is realized, which helps to condense and strip.

[0034] The synchronous wheels 233 on the upper rollers 231 are engaged with the synchronous belts 212 of the needle curtain 210, the outer surface of the synchronous belts 212 is engaged with the synchronous teeth 222 on the inner side of the stripping net curtain 220, and the stripping net curtain 220 is also engaged with the synchronous wheels 233 at the two ends of the lower rollers 232, so as to complete the synchronous conveying.

[0035] In other embodiments, two intermediate rollers can be arranged between the upper rollers 231, the needle curtain 210 is wrapped around the intermediate rollers and engaged therewith, so that the upper rollers and the lower rollers are only used to drive the stripping net curtain, and the needle curtain 210 and the stripping net curtain 220 are respectively driven and engaged, thereby reducing the complexity of the equipment.

[0036] In an embodiment of the present application, the stripping curtain 220 is provided with a plurality of needle-through holes 221, which are matched with the needles 211, and the needle-through holes 221 are waist-shaped holes. The needles 211 extend through the needle-through holes 221, and the waist-shaped holes help to improve the matching degree, allow a larger error between the needle curtain 210 and the stripping curtain 220, and improve the reliability of the conveying.

[0037] In use, the fibers on the main cylinder 110 are transferred to the doffer 120, and when the doffer 120 drives the fibers to the bottom, the air blowing port blows the fibers to the conveying net curtain. Due to the blocking of the needles 211, the fibers are condensed on the stripping curtain 220. By adjusting the speed difference between the doffer 120 and the needle curtain 210, the fiber web 300 with different gram weights can be obtained. The arrangement of the needle curtain 210 can make the fiber web 300 condense uniformly, and the fiber web 300 will not move relatively during the conveying process. The fiber web 300 runs to the slope of the stripping curtain 220 and is separated from the needle curtain 210, and is transported to the next process.

[0038] According to an embodiment of the present application, the fiber web conveying structure has the advantages of greatly simplifying the complexity of the equipment, improving the condensation effect, and using the needle curtain for condensation, which can realize a large longitudinal-transverse strength ratio, a large range of gram weight web production, and no relative movement of the fiber web during the conveying process.

[0039] It should be noted that the above detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs.

[0040] It should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise. In addition, it should be understood that when the terms "comprise" and / or "include" are used in the specification, they refer to the presence of a feature, step, operation, device, component, and / or combinations thereof.

[0041] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the terms used in this way can be interchanged as appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0042] Moreover, the terms "including", "includes", "having", "has", "contain", "contains", "including", "includes", "having", "has", "contain", "contains", "containing", "containing" and any variations thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, system, product, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements that are expressly listed, but can include additional steps or elements that are not expressly listed or inherent to such process, method, system, product, or apparatus.

[0043] For the purposes of this description, spatially relative terms, such as "above", "below", "up", "down", "top", "bottom", "side" and the like, can be used to describe one element's or feature's relationship to another element or feature as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. The devices can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. For example, if a device in the figures is turned over, so that the element that is described as above other elements or features would now be oriented below the other elements or features, the device will be oriented "above" the other elements or features, according to the terminology used herein. The spatially relative terms used herein are intended to encompass such relative

[0044] In the detailed description above, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments can be used, and other changes can be made, without departing from the spirit or scope of the subject matter presented herein.

[0045] The preferred embodiments of the application are only for the purpose of illustration and are not intended to limit the application. The application can have various modifications and changes, which can be made by those skilled in the art without departing from the spirit and scope of the application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the application shall be included in the protection scope of the application.

Claims

1. A fibrous web conveying structure characterized by, A main tin forest, a dover and a conveying net curtain are sequentially arranged, a blowing mechanism is arranged between the dover and the conveying net curtain, the conveying net curtain comprises a condensation part and a stripping part, the condensation part is arranged below the dover for condensing a fiber net, and the stripping part is used for stripping and outputting the fiber net from the condensation part.

2. The fibrous web transportation structure of claim 1, wherein, The conveying net curtain comprises a stripping net curtain and a needle curtain, the needle curtain is located in the inner ring of the stripping net curtain, the needle curtain is located in the condensation part, a plurality of needles are uniformly arranged on the needle curtain, and the needles penetrate the surface of the stripping net curtain.

3. The fibrous web transportation structure of claim 2, wherein, The conveying net curtain further comprises two upper rollers and two lower rollers, the needle curtain is connected between the two upper rollers, and the stripping net curtain is connected between the two upper rollers and the two lower rollers.

4. The fibrous web transportation structure of claim 3, wherein, The distance between the lower rollers is greater than the distance between the upper rollers, so that the stripping net curtain is arranged to be inclined downward in the stripping part and separated from the needle curtain.

5. The fibrous web transportation structure of claim 3, wherein, Synchronous belts are arranged on both sides of the needle curtain, the synchronous belts are double-sided teeth, synchronous teeth matched with the synchronous belts are arranged on the stripping net curtain, and synchronous wheels matched with the synchronous belts and the synchronous teeth are arranged at both ends of the upper rollers and the lower rollers.

6. The fibrous web transportation structure of claim 2, wherein, A plurality of needle penetrating holes are arranged on the stripping net curtain, the needle penetrating holes are matched with the needles, and the needle penetrating holes are waist-shaped holes.

Citation Information

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