Setting machine for polar fleece fabric
By combining steam-heated rollers and an adjustment mechanism, the system enables convenient switching between dry heat and wet heat setting, solving the problems of low space utilization and complex operation of the setting machine, and improving production efficiency.
Patent Information
- Application Number
- CN202520169191.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-24
AI Technical Summary
The dry heat mechanism and wet heat mechanism of the existing setting machine occupy a lot of space, and the mode switching requires the fabric to be adjusted, which is troublesome and reduces production efficiency.
The system employs a steam-heated roller combined with an adjustment mechanism. By rotating the movable cylinder, the steam outlet can be opened and closed, enabling switching between dry heat and wet heat shaping. This eliminates the need for separate dry heat and wet heat mechanisms and allows for rapid drying in conjunction with a drying oven.
It improves equipment space utilization, simplifies mode switching operations, and enhances fabric setting efficiency and production efficiency.
Smart Images

Figure CN223723391U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the production technology field of shake wool fabric, specifically to a setting machine for shake wool fabric. BACKGROUND
[0002] Shake wool fabric is widely welcomed in the field of clothing and home furnishing due to its unique warmth, lightness and soft touch. In order to further improve the quality and stability of shake wool fabric, setting machines have emerged and are widely used in its production and processing. By precisely controlling temperature, humidity and tension, setting machines effectively fix the shape of shake wool fabric, ensuring stable fabric size, uniform pile and durable hand feeling, and enhancing the durability and wrinkle resistance of the fabric.
[0003] For example, the Chinese authorized patent "Fabric setting machine" with announcement number CN221721148U includes a rack, a heat setting mechanism, and a driving mechanism. The heat setting mechanism includes a wet heat component, a dry heat component, and a recovery bin. The wet heat component and the dry heat component are erected on the rack, and the recovery bin is set on the lower side of the wet heat component and the dry heat component to recover the water dripping from the upper side. The driving mechanism is connected with the wet heat component and the dry heat component.
[0004] Although the above-mentioned prior art can independently select dry heat setting or wet heat setting, the overall space utilization is low, and selecting different mode positioning mechanisms requires adjusting the fabric, which is not only troublesome to operate but also reduces the production efficiency of the fabric, thus not meeting the existing needs. Therefore, we propose a setting machine for shake wool fabric. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a setting machine for shake wool fabric to solve the problem of the dry heat mechanism and the wet heat mechanism on the setting machine occupying a large amount of space and the need to adjust the fabric when selecting different modes, which is relatively troublesome to operate.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a setting machine for shake wool fabric, including a base, the front side of the upper end face of the base is provided with a setting mechanism, the upper and lower inside of the setting mechanism is rotatably installed with a steam heating roller, a receiving cavity is formed in the inner wall of the steam heating roller, an activity cylinder is installed inside the receiving cavity, and the activity cylinder is rotationally matched with the receiving cavity, one side of the receiving cavity is provided with a steam outlet connected with the outside, there are six steam outlets, which are annularly distributed on the outer wall of the steam heating roller, and an adjusting mechanism is arranged on one side of the steam heating roller for limiting and adjusting the position of the activity cylinder inside the receiving cavity.
[0007] Preferably, the adjusting mechanism comprises an adjusting groove, and the adjusting groove is located on one side of the outer wall of the steam heating roller; positioning holes are arranged on the front and back of the adjusting groove; an activity board is fixedly installed on one end of the adjusting groove; positioning rods are slidably installed on the lower ends of the two sides of the activity board and are inserted into the positioning holes; adjusting plates are slidably limited in the cavities on the two sides of the activity board, and the positioning rods are fixed to one side of the adjusting plates; and springs are installed between the other side of the adjusting plates and the inner cavities of the activity board.
[0008] Preferably, a steam generator is installed at the front end of the base; a pump is installed on the steam outlet pipe of the steam generator; a steam conveying pipe is arranged on one end of the pump and is rotatably connected to one end of the steam heating roller; and a valve is installed on the lower end of the steam conveying pipe.
[0009] Preferably, a driving motor is installed on the other side of the setting mechanism, and the output shaft of the driving motor is fixed to the other end of the steam heating roller through a shaft coupling.
[0010] Preferably, a drying box is arranged at the rear end of the setting mechanism; fabric openings are arranged on the front and back end faces of the drying box; heating mechanisms are installed on the upper and lower ends of the drying box; a plurality of electric heating wires are installed in the heating mechanisms; and a fan is installed on the side of the heating mechanism close to the fabric.
[0011] Preferably, guiding mechanisms are arranged on the front and back of the drying box and are fixed to the base; and guiding rollers are rotatably installed in the guiding mechanisms.
[0012] Preferably, the fabric openings are flush with the upper end faces of the guiding rollers.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The utility model realizes heating and setting of the plush fabric by the steam heating mode; a large amount of high-temperature steam is generated in the steam generator by opening the steam generator; the high-temperature steam is conveyed to the inside of the steam heating roller through the steam conveying pipes after the pump is opened; the steam outlet is in an open state; on one hand, the steam heating roller is used to heat the plush fabric through the heat conduction; on the other hand, the steam directly contacts the fabric through the steam outlet, so that the surface is wet, and the wet and hot setting is realized; when the steam outlet is in a closed state, the steam cannot contact the fabric, and only the steam heating roller is heated, so that the dry and hot setting of the fabric is realized through the heat conduction; the setting machine does not need to independently set the dry and hot mechanism and the wet and hot mechanism, the utilization efficiency of the equipment space is improved, and the setting processing of the plush fabric is convenient.
[0015] 2, the utility model discloses a adjusting mechanism is set up, the initial state of setting machine, the arc plate body on movable cylinder is closed to steam export, make setting machine be in dry heat setting state, need switch to humid heat setting mode, through pinching the adjusting plate and extruding inboard, through the adjusting plate drive locating rod and the positioning hole in adjusting groove separate, movable plate loses the limit this time, and staff is through and drives movable plate to one side, drive movable cylinder rotation fixed angle, make arc plate body on movable cylinder from steam export displacement in storage cavity, realize the opening of steam export, to switch to humid heat setting mode, the adjusting mode of this mechanism is convenient and easy to operate, then in mode replacement process, only need to adjust the rotation angle of movable cylinder, instead of adjusting the fabric body, effectively improve fabric setting efficiency.
[0016] 3, the utility model discloses a drying box is set up, applies in the mode of fabric humid heat setting, after the fabric of humid heat setting enters drying box, opens electric heating wire, converts electric energy into heat energy, heats the air in the inside, then opens the fan, and the hot air in the inside is discharged to the through direction of fabric, makes high-temperature air and the surface of fabric contact, makes the rapid evaporation of moisture, realizes the rapid drying of fabric, further improves production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the perspective drawing of the utility model;
[0018] Figure 2 It is the front view of the utility model;
[0019] Figure 3 It is the side view of the utility model;
[0020] Figure 4 It is the adjusting mechanism perspective drawing of the utility model;
[0021] Figure 5 It is the movable plate internal structure schematic view of the utility model.
[0022] In the drawing: 1, base;2, setting mechanism;3, steam heating roller;4, steam export;5, drive motor;6, steam delivery pipe;7, valve;8, drying box;9, fabric mouth;10, guide mechanism;11, guide roller;12, movable cylinder;13, adjusting mechanism;14, storage cavity;15, steam generator;16, pump;17, heating mechanism;18, electric heating wire;19, fan;20, movable plate;21, adjusting plate;22, locating rod;23, adjusting groove;24, positioning hole;25, spring. DETAILED DESCRIPTION
[0023] Clearly, the described embodiments are merely part of the embodiments of the present utility model, rather than all the embodiments.
[0024] Please refer to Figures 1-5 The utility model provides an embodiment: a kind of set machine for shake grain fabric, including base 1, the front side of the upper end surface of base 1 is provided with setting mechanism 2, and the upper and lower inside setting mechanism 2 are rotatably installed with steam heating roller 3, and the inner wall of steam heating roller 3 is provided with receiving cavity 14, receiving cavity 14 is internally installed with movable cylinder 12, and movable cylinder 12 is rotatably cooperated with receiving cavity 14, one side of receiving cavity 14 is equipped with steam outlet 4 being connected with outside, steam outlet 4 is provided with six, and it is annularly distributed on the outer wall of steam heating roller 3, one side of steam heating roller 3 is provided with adjusting mechanism 13, for the position of movable cylinder 12 inside receiving cavity 14 is limited adjustment, and the front end inside base 1 is installed with steam generator 15, and steam generator 15 is installed with pump 16 on steam outlet pipe, one end of pump 16 is provided with steam delivery pipe 6, and steam delivery pipe 6 is rotatably connected with one end of steam heating roller 3 respectively, and valve 7 is installed at the lower end of steam delivery pipe 6;
[0025] When using, a large amount of high-temperature steam is generated inside by starting steam generator 15, and the high-temperature steam is delivered to the inside of steam heating roller 3 through steam delivery pipe 6 after pump 16 is started, and steam outlet 4 is in an open state, on the one hand, the shake grain fabric is heated through the heat conduction of steam heating roller 3, and on the other hand, the fabric is directly contacted by steam through steam outlet 4, so that the surface is wet, wet heat setting is realized, and the fabric is dry heat set by only heating steam heating roller 3 through heat conduction when steam outlet 4 is in a closed state.
[0026] Please refer to Figure 2 , Figure 3 , Figure 4 and Figure 5 Adjusting mechanism 13 includes adjusting groove 23, and adjusting groove 23 is located at one side of the outer wall of steam heating roller 3, and positioning hole 24 is arranged on the front and back of both sides of adjusting groove 23, one end of movable cylinder 12 fixedly installed inside adjusting groove 23 is fixedly installed with movable plate 20, and positioning rod 22 is slidably installed at the lower end of both sides of movable plate 20, and positioning rod 22 is inserted and matched with positioning hole 24, and adjusting plate 21 is slidably limited in the cavity of both sides inside movable plate 20, and one side of positioning rod 22 and adjusting plate 21 is fixed, and spring 25 is installed between the other side of adjusting plate 21 and the inner cavity of movable plate 20.
[0027] The initial state of the setting machine, the arc-shaped plate body on the movable cylinder 12 is closed to the steam outlet 4, so that the setting machine is in a dry heat setting state, when it is needed to switch to a wet heat setting mode, the adjusting plate 21 is squeezed inward by pinching, the positioning rod 22 is separated from the positioning hole 24 in the adjusting groove 23 by the adjusting plate 21, at this time, the movable plate 20 loses the limit, the staff rotates the movable cylinder 12 by a fixed angle by pushing the movable plate 20 to one side, so that the arc-shaped plate body on the movable cylinder 12 is displaced from the steam outlet 4 to the storage cavity 14, the steam outlet 4 is opened, and the wet heat setting mode is switched to.
[0028] Please refer to Figure 1 The other side of the setting mechanism 2 is provided with a driving motor 5, and the output shaft of the driving motor 5 is fixed with the other end of the steam heating roller 3 through a shaft coupling, so that the steam heating roller 3 rotates during the setting process of the fabric, thereby improving the heat transfer effect.
[0029] Please refer to Figure 1 and Figure 3 The rear end of the setting mechanism 2 is provided with a drying box 8, the front and rear end faces of the drying box 8 are provided with fabric ports 9, the upper and lower parts inside the drying box 8 are provided with heating mechanisms 17, a plurality of heating wires 18 are installed in the heating mechanisms 17, a fan 19 is installed on the side of the fabric of the heating mechanism 17, the front and rear of the drying box 8 are provided with guide mechanisms 10, and the guide mechanisms 10 are fixed with the base 1, the guide rollers 11 are rotatably installed in the guide mechanisms 10, and the fabric ports 9 are flush with the upper end faces of the guide rollers 11, in the wet heat setting mode of the fabric, after the fabric subjected to wet heat setting enters the drying box 8, the heating wires 18 are turned on to convert electrical energy into heat energy to heat the air inside, then the fan 19 is turned on to discharge the hot air inside to the passing direction of the fabric, so that the high-temperature air contacts the surface of the fabric to rapidly evaporate the moisture and realize rapid drying of the fabric.
[0030] It is obvious for those skilled in the art that the present application is not limited to the details of the above-mentioned exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.
Claims
1. A setting machine for a shaker pile fabric, comprising a base (1), characterized in that: The front side of the upper end face of the base (1) is provided with a shaping mechanism (2), the upper and lower inside of the shaping mechanism (2) is rotatably installed with a steam heating roller (3), the inner wall of the steam heating roller (3) is provided with a receiving cavity (14), the inside of the receiving cavity (14) is installed with a movable cylinder (12), and the movable cylinder (12) is rotatably connected with the receiving cavity (14), one side of the receiving cavity (14) is provided with a steam outlet (4) connected with the outside, the steam outlet (4) is provided with six steam outlets, which are annularly distributed on the outer wall of the steam heating roller (3), and one side of the steam heating roller (3) is provided with an adjusting mechanism (13) for limiting and adjusting the position of the movable cylinder (12) in the receiving cavity (14).
2. A setting machine for down-filled fabric according to claim 1, characterized in that: The adjusting mechanism (13) comprises an adjusting groove (23), and the adjusting groove (23) is located on one side of the outer wall of the steam heating roller (3), the front and rear of the both sides of the adjusting groove (23) are provided with positioning holes (24), one end of the movable cylinder (12) located in the adjusting groove (23) is fixedly installed with a movable plate (20), the lower end of the both sides of the movable plate (20) is slidably installed with a positioning rod (22), and the positioning rod (22) is insertedly connected with the positioning hole (24), the cavities on the both sides of the inside of the movable plate (20) are slidably limited with adjusting plates (21), and one side of the positioning rod (22) is fixedly connected with the adjusting plate (21), and the spring (25) is installed between the other side of the adjusting plate (21) and the inner cavity of the movable plate (20).
3. The setting machine for down-filled fabric according to claim 1, wherein: The inside of the base (1) is installed with a steam generator (15) at the front end, the steam outlet pipe of the steam generator (15) is installed with a pump (16), one end of the pump (16) is provided with a steam conveying pipe (6), and the other end of the steam conveying pipe (6) is rotatably connected with the steam heating roller (3), and the lower end of the steam conveying pipe (6) is installed with a valve (7).
4. The setting machine for down-filled fabric according to claim 1, wherein: The other side of the shaping mechanism (2) is installed with a driving motor (5), and the output shaft of the driving motor (5) is fixedly connected with the other end of the steam heating roller (3) through a shaft coupling.
5. The setting machine for down-filled fabric according to claim 1, wherein: The rear end of the shaping mechanism (2) is provided with a drying box (8), the front and rear end faces of the drying box (8) are provided with fabric ports (9), the upper and lower inside of the drying box (8) is installed with heating mechanisms (17), the inside of the heating mechanism (17) is installed with a plurality of electric heating wires (18), and one side of the heating mechanism (17) close to the fabric is installed with a fan (19).
6. A setting machine for down-filled fabric according to claim 5, wherein: The front and rear of the drying box (8) are provided with guide mechanisms (10), and the guide mechanisms (10) are fixedly connected with the base (1), and the inside of the guide mechanism (10) is rotatably installed with a guide roller (11).
7. A setting machine for down-filled fabric according to claim 6, wherein: The upper end face position of the fabric port (9) is flush with the guide roller (11).
Citation Information
Patent Citations
Fabric setting machine
CN221721148U