Adjustable steel rail lifting device
By designing a support mechanism and a motor-driven lifting and adjustment mechanism, the problems of high energy consumption and high cost of existing rail lifting devices have been solved, and stability and safety have been improved.
Patent Information
- Application Number
- CN202422897786.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing rail lifting devices consume a lot of energy, have high production and operating costs, and lack stability.
An adjustable rail lifter was designed, comprising a support mechanism, a lifting mechanism, and an adjustment mechanism. The height of the support plate is adjusted by rotating the first screw, and the rail is precisely lifted and its position adjusted by using a motor-driven screw and gear rack, thereby reducing energy consumption and improving stability.
This approach achieves improvements in the stability and safety of the lifting device while reducing energy consumption and production costs, ensuring precise placement of the rails.
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Figure CN223723511U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of railway construction, in particular to an adjustable steel rail lifter. BACKGROUND
[0002] Steel rail is the main component of railway track. Its function is to guide the wheels of locomotives and vehicles to advance, bear the huge pressure of the wheels, and transfer it to the sleepers. When the track locking rail temperature does not meet the technical requirements, rail stress relief operation needs to be carried out on the track. The stress relief of the steel rail requires the placement of a roller between the bottom of the steel rail and the sleeper, so that the steel rail is released from the constraint of the sleeper and is in a completely free state. When small size horizontal errors occur on the upper surface of the railway track, different thickness of shims need to be placed between the bottom of the steel rail and the sleeper to ensure the size requirements and operation quality of the small size horizontal adjustment operation. During these operations, the lifting of the steel rail needs to be carried out.
[0003] Patent No. CN221501605U discloses a steel rail lifter. The steel rail lifter operates a No. 1 motor to make the lifting belt run, the lifting belt drives the sliding frame to slide on the main frame, realizes the lifting of the insertion rod, and adjusts the left and right positions of the insertion rod by operating a No. 2 motor to make the threaded rod rotate. A No. 3 motor is operated to make the connecting belt run, so that the insertion rod moves forward and backward, realizes the lifting of the steel rail and the accurate placement of the position, and is convenient to use. In addition, four groups of side plates are fixed with fixed seats, the fixed seats are installed with hydraulic rods, the hydraulic rods rotate on the fixed seats, and the side plates are installed with arm rods, the arm rods are installed on the side plates through pins, the extension ends of the hydraulic rods are connected with the arm rods through pins, the arm rods are installed with bottom plates, the bottom plates are provided with anti-skid groove structures. In use, the bottom plates are in contact with the ground by retracting the hydraulic rods, the main frame is supported by the four groups of arm rods to improve the stability of the main frame, the safety is high, and the arm rods can be retracted by extending the hydraulic rods when not in use, so as to be convenient to store. However, the bottom plate provided on the right side of the main frame of the lifter has little use, and each is supported by a hydraulic rod, which consumes a lot of electricity during use, thereby increasing the production cost and use cost of the lifter. CONTENT OF THE UTILITY MODEL
[0004] (I) Technical problems solved
[0005] In view of the deficiencies of the prior art, the present application provides an adjustable steel rail lifter, which solves the problems mentioned in the background art.
[0006] (II) Technical solutions
[0007] In order to achieve the above object, the application is implemented by the following technical scheme: an adjustable steel rail lifter, comprising a fixing frame, a lifting mechanism for adjusting the lifting height, and an adjusting mechanism for adjusting the lifting position, the fixing frame is fixedly connected with a support mechanism for expanding the contact surface with the ground on the right side, the support mechanism comprises a rotating ring and a first screw rod, the rotating ring is arranged on the right side of the fixing frame, and the surface of the first screw rod is threadedly connected with the inner wall of the rotating ring, the lifting mechanism is fixedly connected with the top of the fixing frame, and the adjusting mechanism is fixedly connected with the right side of the lifting mechanism.
[0008] By adopting the above technical scheme, the height of the support plate can be adjusted by rotating the rotating ring to drive the first screw rod to move, thereby reducing the energy consumption required when the support mechanism is used, and achieving the purpose of energy saving.
[0009] Preferably, the support mechanism further comprises a fixed plate and a rotating hole, the fixed plate is fixedly connected with the right side of the fixing frame, the rotating hole is arranged at the center of one side of the fixed plate, and the rotating hole is rotatably connected with the surface of the rotating ring.
[0010] By adopting the above technical scheme, the rotation of the rotating ring can be limited by the rotating hole of the fixed plate, and the activity of the rotating ring is supported.
[0011] Preferably, the support mechanism further comprises a support plate, and the support plate is fixedly connected with one end of the first screw rod at the top.
[0012] By adopting the above technical scheme, the support plate can be used to adhere to the ground to enhance the stability of the lifter when lifting the steel rail, and the structure of the lifter is simplified while the production cost of the lifter is reduced.
[0013] Preferably, the lifting mechanism comprises a first motor and a second screw rod, the first motor is fixedly connected with the top of the fixing frame, the second screw rod is fixedly connected with the output shaft of the first motor at the top, and the surface of the second screw rod is threadedly connected with an internal thread ring.
[0014] By adopting the above technical scheme, the second screw rod can be rotated by rotating the output shaft of the first motor. The second screw rod is rotated to drive the internal thread ring to rotate, thereby providing power for the operation of the lifting mechanism, and the stability of the lifting mechanism is enhanced while the lifting rod is lifted.
[0015] Preferably, the lifting mechanism further comprises a limiting plate and a sliding groove, the limiting plate is fixedly connected with the front and rear sides of the internal thread ring, the sliding groove is arranged on both sides of the fixing frame, the sliding groove is slidably connected with one end of the limiting plate, and the right side of the internal thread ring is fixedly connected with a connecting block.
[0016] By adopting the above technical scheme, the limiting plate in sliding connection with the chute can be used to convert the rotating internal thread ring into up-down movement, and the connecting block is used to connect the lifting mechanism and the adjusting mechanism.
[0017] Preferably, the adjusting mechanism comprises a movable frame and a second motor, the left side of the movable frame is fixedly connected with the right side of the connecting block, the left rear side of the movable frame is fixedly connected with the second motor, the output shaft of the second motor is fixedly connected with a gear, the upper side of the gear is meshingly connected with a rack, and the two sides of the rack are slidingly connected with the two sides of the movable frame.
[0018] By adopting the above technical scheme, the second motor output shaft on the left side of the movable frame can drive the gear to rotate, the gear rotation drives the rack slidingly connected with the movable frame to move, and the front and rear positions of the insertion rod are adjusted, and the sliding connection of the rack top and left side with the movable frame ensures the stability of the rack and avoids the inclination of the rack.
[0019] Preferably, the adjusting mechanism further comprises a fixed block and a hinged frame, the left side of the fixed block is fixedly connected with the right side of the rack, the right side of the fixed block is fixedly connected with a main rod, the bottom of the hinged frame is fixedly connected with the top of the fixed block, the top of the hinged frame is hingedly connected with an electric push rod, one end of the electric push rod is hingedly connected with a moving ring, and the inner wall of the moving ring is slidingly connected with the surface of the main rod.
[0020] By adopting the above technical scheme, the electric push rod hingedly connected with the top of the fixed block and the hinged frame can drive the moving ring on the surface of the main rod to move, the moving ring moves to adjust the position of the lifting frame, and the insertion rod is inserted into the space below the rail, which is convenient for subsequent lifting work.
[0021] Preferably, the bottom of the moving ring is fixedly connected with a lifting frame, the lifting frame comprises a connecting plate and a connecting rod, the top of the connecting plate is fixedly connected with the bottom of the moving ring, the top of the connecting rod is fixedly connected with the bottom of the connecting plate, and the bottom of the connecting rod is fixedly connected with an insertion rod.
[0022] By adopting the above technical scheme, the connecting rod at the bottom of the connecting plate can provide a space for the rail on the surface of the insertion rod.
[0023] (Three) beneficial effects
[0024] The application provides an adjustable rail lifter, which has the following beneficial effects:
[0025] 1. The adjustable steel rail lifter, by setting the support mechanism, rotating the rotating hole of the fixed plate, driving the height adjustment of the support plate at the bottom of the first screw rod, until the bottom of the support plate is attached to the ground, while enhancing the stability of the lifter, providing support for the lifting of the steel rail, simplifying the support mechanism components according to the actual use, reducing the energy consumption of the lifter in use, reducing the production cost and use cost of the lifter.
[0026] 2. The adjustable steel rail lifter, by setting the lifting mechanism, the first motor output shaft rotates to drive the second screw rod to rotate, the second screw rod rotates to drive the internally threaded ring connected with the connecting block on the right side to rotate, and the limiting plate slidingly connected with the sliding groove converts the rotation of the internally threaded ring into up and down movement, adjusts the height of the lifting frame to achieve the purpose of lifting the steel rail, and the second screw rod in the static state can limit the position of the internally threaded ring, avoid the situation that the imbalance of the internally threaded ring causes the steel rail to fall and damage, and improve the safety of the steel rail lifting. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical scheme in the embodiment of the present application or the prior art, the drawings needed in the description of the embodiment or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0028] Figure 1 It is a right view of the outer shape structure schematic diagram of the present application;
[0029] Figure 2 It is a left view of the outer shape structure schematic diagram of the present application;
[0030] Figure 3 It is a right view of the outer shape structure schematic diagram of the present application;
[0031] Figure 4 It is a left view of the outer shape structure schematic diagram of the present application;
[0032] Figure 5 It is a left view of the outer shape structure schematic diagram of the present application;
[0033] Figure 6 It is a right view of the outer shape structure schematic diagram of the present application;
[0034] In the figure: 1, fixed frame; 2, support mechanism; 201, fixed plate; 202, rotating hole; 203, rotating ring; 204, first screw; 205, support plate; 3, lifting mechanism; 301, first motor; 302, second screw; 303, internal thread ring; 304, limiting plate; 305, sliding groove; 306, connecting block; 4, adjusting mechanism; 401, movable frame; 402, second motor; 403, gear; 404, rack; 405, fixed block; 406, hinged frame; 407, electric push rod; 408, moving ring; 409, main rod; 5, pull frame; 501, connecting plate; 502, connecting rod; 503, insertion rod. DETAILED DESCRIPTION
[0035] It should be noted that in the description of the embodiments of the present application, the terms "front, back, left, right, up, down" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. The terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0036] The present application will be further described in detail below with reference to the drawings and examples.
[0037] Referring to Figure 5 and Figure 6 , the present application provides an adjustable steel rail puller, which comprises a fixed frame 1, a lifting mechanism 3 for adjusting the lifting height, and an adjusting mechanism 4 for adjusting the lifting position, the right side of the fixed frame 1 is fixedly connected with a support mechanism 2 for expanding the contact surface with the ground, the support mechanism 2 comprises a rotating ring 203 and a first screw 204, the rotating ring 203 is arranged on the right side of the fixed frame 1, the surface of the first screw 204 is threadedly connected with the inner wall of the rotating ring 203, the lower right side of the fixed frame 1 is fixedly connected with a fixed plate 201, a rotating hole 202 is formed in the center of one side of the fixed plate 201, the rotating hole 202 is rotatably connected with the surface of the rotating ring 203, one end of the first screw 204 is fixedly connected with a support plate 205, the lifting mechanism 3 is fixedly connected with the top of the fixed frame 1, the left side of the adjusting mechanism 4 is fixedly connected with the right side of the lifting mechanism 3, rotating the rotating ring 203 rotatably connected with the rotating hole 202 formed in the fixed plate 201 to drive the height of the support plate 205 at the bottom of the first screw 204 to be adjusted until the bottom of the support plate 205 is in close contact with the ground.
[0038] Referring to Figure 1 andFigure 5 In an aspect of the embodiment, the lifting mechanism 3 comprises a first motor 301 and a second screw rod 302. The first motor 301 is fixedly connected to the top of the fixed frame 1. The second screw rod 302 is fixedly connected to the output shaft of the first motor 301. A threaded ring 303 is threadedly connected to the surface of the second screw rod 302. Limiting plates 304 are fixedly connected to the front and back of the threaded ring 303. Slotted grooves 305 are formed in the two sides of the fixed frame 1. The limiting plates 304 are slidably connected to one end of the slotted grooves 305. A connecting block 306 is fixedly connected to the right side of the threaded ring 303. The output shaft of the first motor 301 drives the second screw rod 302 to rotate. The second screw rod 302 drives the threaded ring 303 connected with the connecting block 306 to rotate. At the same time, the limiting plates 304 slidably connected with the slotted grooves 305 convert the rotation of the threaded ring 303 into up and down movement, thereby driving the lifting frame 5 to move up and down.
[0039] Referring to Figure 2 , Figure 3 and Figure 4 In an aspect of the embodiment, the adjusting mechanism 4 comprises a movable frame 401 and a second motor 402. The movable frame 401 is fixedly connected to the left side of the connecting block 306. The second motor 402 is fixedly connected to the left side of the movable frame 401. A gear 403 is fixedly connected to the output shaft of the second motor 402. A rack 404 is meshingly connected to the upper side of the gear 403. The rack 404 is slidably connected to the two sides of the movable frame 401. A fixed block 405 is fixedly connected to the right side of the rack 404. A main rod 409 is fixedly connected to the right side of the fixed block 405. A hinged frame 406 is fixedly connected to the top of the fixed block 405. An electric push rod 407 is hingedly connected to the top of the hinged frame 406. A moving ring 408 is hingedly connected to one end of the electric push rod 407. The inner wall of the moving ring 408 is slidably connected to the surface of the main rod 409. The output shaft of the second motor 402 on the left side of the movable frame 401 drives the gear 403 to rotate. The gear 403 drives the rack 404 to move, thereby driving the fixed block 405 to move to the appropriate position. The electric push rod 407 hingedly connected to the top of the hinged frame 406 drives the moving ring 408 on the surface of the main rod 409 to move to the target position.
[0040] Referring to Figure 3 and Figure 4 In an aspect of the embodiment, the moving ring 408 is fixedly connected to the lifting frame 5. The lifting frame 5 comprises a connecting plate 501 and a connecting rod 502. The connecting plate 501 is fixedly connected to the bottom of the moving ring 408. The connecting rod 502 is fixedly connected to the bottom of the connecting plate 501. A plug rod 503 is fixedly connected to the bottom of the connecting rod 502. The adjusting mechanism 4 drives the plug rod 503 at the bottom of the connecting rod 502 connected to the connecting plate 501 to be inserted into the space below the steel rail.
[0041] In the present scheme, all electrical equipment is powered by an external power supply.
[0042] Working principle: in use, rotate the rotating hole 202 opened in the fixed plate 201 Rotate the rotating ring 203 connected to the bottom of the first screw rod 204 to adjust the height of the support plate 205, until the bottom of the support plate 205 is attached to the ground, the output shaft of the second motor 402 on the left side of the movable frame 401 rotates to drive the gear 403 to rotate, the gear 403 rotates to drive the rack 404 to move and drive the fixed block 405 to move to the appropriate, the electric push rod 407 articulated on the top of the articulated frame 406 is extended to drive the moving ring 408 on the surface of the main rod 409 to move, the moving ring 408 moves to drive the connecting rod 502 connected to the connecting plate 501 The bottom of the plug rod 503 is inserted into the rail below, the output shaft of the first motor 301 rotates to drive the second screw rod 302 to rotate, the second screw rod 302 rotates to drive the internally threaded ring 303 connected with the connecting block 306 on the right side to rotate, and the limiting plate 304 connected with the sliding groove 305 The rotation of the internally threaded ring 303 is converted into upward movement, driving the plug rod 503 to move upwards and thus driving the rail to move upwards.
[0043] It should be noted that in this text, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0044] Although the embodiments of the present application have been shown and described, it is understood that those of ordinary skill in the art can make various changes, modifications, replacements and variations to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An adjustable rail lifter comprising a fixing frame (1), a lifting mechanism (3) for adjusting the lifting height and an adjusting mechanism (4) for adjusting the lifting position, characterized in that: The right side of the fixing frame (1) is fixedly connected with a support mechanism (2) for expanding the contact surface with the ground, the support mechanism (2) comprises a rotating ring (203) and a first screw rod (204), the rotating ring (203) is arranged on the right side of the fixing frame (1), and the surface of the first screw rod (204) is threadedly connected with the inner wall of the rotating ring (203), the lifting mechanism (3) is fixedly connected with the top of the fixing frame (1), and the adjusting mechanism (4) is fixedly connected with the right side of the lifting mechanism (3).
2. An adjustable rail lifter as claimed in claim 1 wherein: The support mechanism (2) further comprises a fixed plate (201) and a rotating hole (202), the fixed plate (201) is fixedly connected with the lower right side of the fixing frame (1), and the rotating hole (202) is arranged at the center of one side of the fixed plate (201) and rotationally connected with the surface of the rotating ring (203).
3. An adjustable rail lifter as claimed in claim 2 wherein: The support mechanism (2) further comprises a support plate (205), and the top of the support plate (205) is fixedly connected with one end of the first screw rod (204).
4. An adjustable rail lifter as defined in claim 1 wherein: The lifting mechanism (3) comprises a first motor (301) and a second screw rod (302), the first motor (301) is fixedly connected with the top of the fixing frame (1), the top of the second screw rod (302) is fixedly connected with the output shaft of the first motor (301), and the surface of the second screw rod (302) is threadedly connected with an internal thread ring (303).
5. An adjustable rail lifter as claimed in claim 4 wherein: The lifting mechanism (3) further comprises a limiting plate (304) and a sliding groove (305), the limiting plate (304) is fixedly connected with the front and back sides of the internal thread ring (303), the sliding groove (305) is arranged on the two sides of the fixing frame (1), the sliding groove (305) is slidably connected with one end of the limiting plate (304), and the right side of the internal thread ring (303) is fixedly connected with a connecting block (306).
6. An adjustable rail lifter as claimed in claim 5 wherein: The adjusting mechanism (4) comprises a movable frame (401) and a second motor (402), the left side of the movable frame (401) is fixedly connected with the right side of the connecting block (306), the second motor (402) is fixedly connected with the left side and rear side of the movable frame (401), the output shaft of the second motor (402) is fixedly connected with a gear (403), the upper side of the gear (403) is meshedly connected with a rack (404), and the two sides of the rack (404) are slidably connected with the two sides of the movable frame (401).
7. An adjustable rail lifter as claimed in claim 6 wherein: The adjusting mechanism (4) further comprises a fixed block (405) and a hinged frame (406), the left side of the fixed block (405) is fixedly connected with the right side of the rack (404), the right side of the fixed block (405) is fixedly connected with a main rod (409), the bottom of the hinged frame (406) is fixedly connected with the top of the fixed block (405), the top of the hinged frame (406) is hingedly connected with an electric push rod (407), one end of the electric push rod (407) is hingedly connected with a moving ring (408), and the inner wall of the moving ring (408) is slidably connected with the surface of the main rod (409).
8. An adjustable rail lifter as claimed in claim 7 wherein: The bottom of the moving ring (408) is fixedly connected with a lifting frame (5), the lifting frame (5) comprises a connecting plate (501) and a connecting rod (502), the top of the connecting plate (501) is fixedly connected with the bottom of the moving ring (408), the top of the connecting rod (502) is fixedly connected with the bottom of the connecting plate (501), and the bottom of the connecting rod (502) is fixedly connected with a plug rod (503).
Citation Information
Patent Citations
Steel rail lifting device
CN221501605U