Fabricated FXPC integrated building wallboard with reinforced structure

By introducing steel beam reinforcement structures and multi-layer composite materials into prefabricated building wall panels, the problem of poor sound insulation performance is solved, achieving efficient sound insulation, fireproofing and heat preservation effects, and improving the overall performance of the wall panels.

CN223723998UActive Publication Date: 2025-12-26TIANJIN XINSHUNYUAN LIGHTWEIGHT MATERIALS
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Patent Information

Application Number
CN202422718741.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-12-26
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The sound insulation performance of existing prefabricated building wall panels is poor, which affects the indoor working and learning environment.

Method used

The wall panel is reinforced with steel beams and connected with U-shaped steel plates. It is equipped with an external sound insulation layer, an external thermal insulation structure and a fireproof layer, and an internal polyurethane foam layer, a concrete layer, an EPS thermal insulation layer, a reinforcement layer and a thermal insulation layer to enhance the sound insulation, fire resistance and thermal insulation performance of the wall panel.

Benefits of technology

It significantly improves the sound insulation and service life of the wall panels, while also enhancing fire resistance and overall strength to meet production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an assembly type FXPC integrated building wallboard with a reinforced structure, which comprises a steel beam used for reinforcing an FXPC wallboard, a U-shaped steel plate clamp used for connection is arranged between the steel beam and the FXPC wallboard, a sound insulation layer is arranged outside the FXPC wallboard, and an external thermal insulation structure used for reinforcement is arranged on one side, close to the FXPC wallboard, of the sound insulation layer. The external thermal insulation structure comprises a concrete layer, an EPS thermal insulation layer, a reinforcing layer and a thermal insulation layer. According to the fabricated FXPC integrated building wallboard with the reinforced structure, the sound insulation effect can be achieved through installation of the sound insulation layer, the sound insulation effect of the FXPC wallboard is enhanced in cooperation with sound insulation cotton, and the strength, the heat preservation effect and the sound insulation effect of the FXPC wallboard can be remarkably improved in cooperation with the concrete layer, the EPS heat preservation layer, the reinforcing layer and the heat insulation layer; the FXPC wallboard has a heat preservation effect, and meanwhile the service life of the FXPC wallboard is long.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fabricated building, specifically to a fabricated FXPC integrated building wallboard with reinforcing structure. BACKGROUND

[0002] The building assembled by prefabricated parts on the construction site is called fabricated building. In recent years, with the progress of building technology and the development of building concept, fabricated building has been popularized with its many advantages. 1. A large number of building parts are produced and processed in the workshop, and a large number of assembly operations are carried out on site, which greatly reduces the original cast-in-place operation; 2. Adopting integrated design and construction of building and decoration, the ideal state is that decoration can be carried out simultaneously with the main construction; 3. The standardization of design and informatization of management, the more standardized the components, the higher the production efficiency, and the corresponding component cost will be reduced, and with the digital management of the factory, the cost performance of the entire fabricated building is getting higher and higher; 4. It meets the requirements of green building; 5. Energy saving and environmental protection. With the deepening of technology and environmental protection concept, fabricated building will have a broader development prospect.

[0003] As one of the important parts in fabricated building, the structure design of the outer wall panel component directly determines the building efficiency and construction cost of the fabricated building. In the prior art, most of the current fabricated wall bodies use concrete as the main material, which lacks sound insulation structure, resulting in poor sound performance of the building wall panel. When a study room is set up indoors, the sound insulation performance is poor, and the sound from the outside often disturbs the reading or work in the study room, so it cannot meet the production demand, and therefore a fabricated FXPC integrated building wallboard with reinforcing structure is proposed to solve the above problems. UTILITY MODEL CONTENT

[0004] In view of the deficiencies of the prior art, the utility model provides a fabricated FXPC integrated building wallboard with reinforcing structure, which has the advantages of strong practicability, good sound insulation effect, etc., and solves the problem of poor sound performance of the building wall panel.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a fabricated FXPC integrated building wallboard with reinforcing structure, comprising a steel beam for reinforcing the FXPC wallboard, a U-shaped steel plate clamp for connection is arranged between the steel beam and the FXPC wallboard, an acoustic layer is arranged outside the FXPC wallboard, and an external thermal insulation structure for reinforcement is arranged on the side of the acoustic layer close to the FXPC wallboard.

[0006] The external thermal insulation structure comprises a concrete layer, an EPS insulation layer, a reinforcing layer and a temperature insulation layer.

[0007] Further, the acoustic layer is a polyurethane foam layer, and the outside of the acoustic layer is paved with absorbent cotton.

[0008] Further, the sound insulation layer is installed with a facing layer away from the side of the external thermal insulation structure, and a connecting layer for connection is arranged between the sound insulation layer and the concrete layer.

[0009] Further, the FXPC wallboard is filled with a rock wool layer between the U-shaped steel plate card, and the external steel beam is provided with a fireproof layer.

[0010] Further, the fireproof layer is an inorganic fireproof plate, and the fireproof layer is provided with thermal insulation material between the steel beam.

[0011] Further, the FXPC wallboard is installed with an alkali-resistant glass fiber mesh layer away from the side of the external thermal insulation structure, and a thin steel mesh layer is arranged between the FXPC wallboard and the external thermal insulation structure.

[0012] Further, the alkali-resistant glass fiber mesh layer is filled with polymer waterproof cement mortar on the side close to the FXPC wallboard.

[0013] Compared with the prior art, the utility model provides a kind of assembled FXPC integrated building wallboard with reinforcing structure, with following beneficial effects:

[0014] 1、The assembled FXPC integrated building wallboard with reinforcing structure, by the installation of sound insulation layer, can play the role of sound insulation, cooperate sound insulation cotton, strengthen the sound insulation effect of FXPC wallboard, cooperate concrete layer, EPS thermal insulation layer, reinforcing layer and temperature insulation layer can significantly improve the strength, thermal insulation effect and sound insulation effect of FXPC wallboard, can make FXPC wallboard play thermal insulation effect while its service life is longer, to reach practicality is strong, sound insulation effect is good and so on Advantage, solve the problem that building wallboard sound performance is poor.

[0015] 2、The assembled FXPC integrated building wallboard with reinforcing structure, by setting fireproof layer on the external steel beam, can improve the fireproof performance, ensure the protection of splicing, guarantee the connection of FXPC wallboard and steel beam. DETAILED DESCRIPTION

[0016] Figure 1 It is the structure schematic diagram of the utility model;

[0017] Figure 2 It is the structure schematic diagram of the utility model Figure 1 Enlarged structure schematic diagram of A shown in the utility model;

[0018] Figure 3 It is the structure schematic diagram of the external thermal insulation structure of the utility model.

[0019] In the figure: 1, FXPC wallboard; 2, steel beam; 3, U-shaped steel plate card; 4, rock wool layer; 5, fireproof layer; 6, alkali-resistant glass fiber mesh layer; 7, thin steel wire mesh layer; 8, external insulation structure; 9, sound insulation layer; 10, finishing layer; 11, concrete layer; 12, EPS insulation layer; 13, reinforcing layer; 14, temperature insulation layer; 15, connecting layer. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] Please refer to Figures 1-3 A fabricated FXPC integrated building wallboard with a reinforcing structure comprises a steel beam 2 for reinforcing the FXPC wallboard 1, a U-shaped steel plate card 3 is arranged between the steel beam 2 and the FXPC wallboard 1 for connection, and a sound insulation layer 9 is arranged outside the FXPC wallboard 1. The sound insulation layer 9 is paved with attracting cotton outside. The installation of the sound insulation layer 9 can play a sound insulation role, and the sound insulation effect of the FXPC wallboard 1 is enhanced by cooperating with the sound insulation cotton.

[0022] It should be noted that the sound insulation layer 9 is a polyurethane foam layer, and the hole structure of the polyurethane foam layer can play a certain sound absorption and noise reduction effect, further reducing the transmission of sound.

[0023] The finishing layer 10 is installed on the side of the sound insulation layer 9 away from the external insulation structure 8, the setting of the finishing layer 10 can decorate and improve the appearance of the wall. The rock wool layer 4 is filled between the FXPC wallboard 1 and the U-shaped steel plate card 3, and the fireproof layer 5 is arranged outside the steel beam 2. The setting of the fireproof layer 5 outside the steel beam 2 can improve the fireproof performance, ensure the protection of the splicing part, and ensure the connection of the FXPC wallboard 1 and the steel beam 2.

[0024] It should be noted that the fireproof layer 5 is an inorganic fireproof plate, and the heat preservation material is arranged between the fireproof layer 5 and the steel beam 2. The alkali-resistant glass fiber mesh layer 6 is filled with polymer waterproof cement mortar on the side close to the FXPC wallboard 1, which can enhance the waterproof performance and improve the strength of the wall.

[0025] In addition, the alkali-resistant glass fiber mesh layer 6 is installed on the side of the FXPC wallboard 1 away from the external insulation structure 8, and the thin steel wire mesh layer 7 is arranged between the FXPC wallboard 1 and the external insulation structure 8. The installation of the alkali-resistant glass fiber mesh layer 6 and the thin steel wire mesh layer 7 can strengthen the toughness between the walls and realize the reinforcing effect.

[0026] In the embodiment, the sound insulation layer 9 is provided with an external thermal insulation structure 8 for reinforcement on the side close to the FXPC wallboard 1, and the external thermal insulation structure 8 comprises a concrete layer 11, an EPS thermal insulation layer 12, a reinforcement layer 13 and a thermal insulation layer 14. The sound insulation layer 9 is provided with a connecting layer 15 for connection between the concrete layer 11. The concrete layer 11, the EPS thermal insulation layer 12, the reinforcement layer 13 and the thermal insulation layer 14 can significantly improve the strength, thermal insulation effect and sound insulation effect of the FXPC wallboard 1, and can make the FXPC wallboard 1 have a long service life while having a thermal insulation effect, thereby achieving the advantages of strong practicability, good sound insulation effect and the like, and solving the problem of poor sound performance of the building wallboard.

[0027] The working principle of the above embodiment is as follows:

[0028] In use, the installation of the sound insulation layer 9 can play a sound insulation role, and the sound insulation effect of the FXPC wallboard 1 is further enhanced in combination with the sound insulation cotton. In addition, the hole-shaped structure of the polyurethane foam layer can play a certain sound absorption and noise reduction effect, further reducing the transmission of sound. The concrete layer 11, the EPS thermal insulation layer 12, the reinforcement layer 13 and the thermal insulation layer 14 can significantly improve the strength, thermal insulation effect and sound insulation effect of the FXPC wallboard 1, and can make the FXPC wallboard 1 have a long service life while having a thermal insulation effect.

[0029] It should be noted that, in this document, the terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or equipment including the element.

[0030] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A fabricated FXPC integrated building wall panel with reinforced structure, characterized in that: The application relates to a steel beam (2) for reinforcing a FXPC wallboard (1), wherein a U-shaped steel plate clamp (3) is arranged between the steel beam (2) and the FXPC wallboard (1) for connection, an outer sound insulation layer (9) is arranged on the FXPC wallboard (1), and an outer thermal insulation structure (8) for reinforcement is arranged on the side of the sound insulation layer (9) close to the FXPC wallboard (1). The outer thermal insulation structure (8) comprises a concrete layer (11), an EPS thermal insulation layer (12), a reinforcing layer (13) and a temperature insulation layer (14).

2. The prefabricated FXPC integrated building wall panel with reinforced structure according to claim 1, characterized in that: The sound insulation layer (9) is a polyurethane foam layer, and the outer part of the sound insulation layer (9) is paved with absorbing cotton.

3. The prefabricated FXPC integrated building wall panel with reinforced structure according to claim 1, characterized in that: A decorative layer (10) is arranged on the side of the sound insulation layer (9) away from the outer thermal insulation structure (8), and a connecting layer (15) is arranged between the sound insulation layer (9) and the concrete layer (11) for connection.

4. The prefabricated FXPC integrated building wall panel with reinforced structure according to claim 1, characterized in that: A rock wool layer (4) is filled between the FXPC wallboard (1) and the U-shaped steel plate clamp (3), and a fireproof layer (5) is arranged on the outer part of the steel beam (2).

5. The prefabricated FXPC integrated building wall panel with reinforced structure according to claim 4, characterized in that: The fireproof layer (5) is an inorganic fireproof plate, and thermal insulation material is arranged between the fireproof layer (5) and the steel beam (2).

6. The prefabricated FXPC integrated building wall panel with reinforced structure according to claim 1, characterized in that: An alkali-resistant glass fiber mesh layer (6) is arranged on the side of the FXPC wallboard (1) away from the outer thermal insulation structure (8), and a thin-paved steel wire mesh layer (7) is arranged between the FXPC wallboard (1) and the outer thermal insulation structure (8).

7. The assembled FXPC integrated building wall panel with reinforced structure according to claim 6, characterized in that: The alkali-resistant glass fiber mesh layer (6) is filled with polymer waterproof cement mortar on the side close to the FXPC wallboard (1).