L-shaped customized steel formwork
By designing L-shaped customized steel formwork, the problems of forming quality and construction period in the construction of vertical expansion joints in pool walls were solved. Simultaneous construction of both sides of the pool walls was achieved, improving construction efficiency and forming effect. It is suitable for pool walls of different heights.
Patent Information
- Application Number
- CN202423135720.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In the construction of vertical expansion joints in the walls of sewage treatment plants, traditional construction methods cannot guarantee the forming quality of the end face of the wall, and the reinforcement effect is poor when constructing the other side of the wall. Ordinary formwork cannot support the formwork, and foam boards are easily broken, resulting in poor forming effect and affecting the construction period and quality.
L-shaped custom steel formwork, including side molds and end molds, is used to form a long L-shaped structure through welding. It has long oval bolt holes and is fixed to the casting formwork using tie rods and lock nuts. The connection is reinforced with angle steel strips, which is suitable for the construction of pool walls of different heights.
It enables simultaneous construction of both sides of the pool wall, saving construction time, improving the forming effect of expansion joints and the stability of the template, and is suitable for pool walls of different heights. It has a high turnover rate and is not limited by the height of the pool wall.
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Figure CN223724159U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of building engineering especially, relate to a L type custom steel formwork. BACKGROUND
[0002] In the construction process of the vertical deformation joint of the pool wall of the sewage treatment plant, in order to ensure that the design requirements are met, one side pool wall is often constructed first, and then the other side pool wall is constructed after the concrete strength reaches the design strength requirement.In this construction method, the end face forming quality of the pool wall cannot be guaranteed, and the reinforcement effect is poor when the other side pool wall is constructed.
[0003] In the traditional construction process of the pool wall deformation joint, the traditional construction technology can only use side formwork for formwork support, or a piece of foam board is inserted in advance at the pool wall deformation joint to act as a formwork, then the concrete is poured, and finally the formwork / foam board is removed with reinforcement. However, due to the fact that the deformation joint width of the project is only 3 cm and the pool wall height is high, ordinary formwork cannot be used for formwork support. When foam board is used for construction partition, due to the limitation of the material itself, the foam board cannot be effectively fixed, and under the action of the concrete impact and the vibration force of the vibrating rod, the foam board cannot effectively be in the vertical plane, and it is easy to be broken by the impact force of the fluid concrete, resulting in poor forming effect, which is not economical and the labor cost is also increased.
[0004] In the pouring construction process of the pool wall, pouring formworks are respectively erected on the inner wall and the outer wall of the pool wall. The pouring formworks are divided into two layers of inner formworks and outer formworks, and the pouring formworks on the two sides are connected and fixed through the tensioning rods. INVENTION CONTENTS
[0005] The utility model provides a L type custom steel formwork which solves the above problems and can solve the adverse effects of construction period and quality.
[0006] In order to achieve the above purpose, the utility model adopts the technical scheme of a L type custom steel formwork, which comprises a side formwork and an end formwork. The side formwork and the end formwork are perpendicular and full-welded, forming a long strip-shaped L type formwork. Long oval bolt holes are formed in the side formwork for the tensioning rods to pass through. The L type formwork is locked and fixed on the pouring formwork through lock nuts matched with the tensioning rods. An angle steel strip is welded at the welding position of the side formwork and the end formwork for reinforcement.
[0007] As a preferred embodiment, the L type formwork has multiple groups, and the multiple groups of L type formworks are arranged in sequence along the height direction of the deformation joint. Each group of L type formworks is composed of four L type formworks. The L type formworks are all closely attached to the pool wall. Two L type formworks are fixed on the pouring formwork on the left side of the deformation joint, and the other two L type formworks are fixed on the pouring formwork on the right side of the deformation joint.
[0008] As preferred, two L-shaped templates on the same side are connected through positioning and connecting of the drawing bar.
[0009] As preferred, a water stop is vertically arranged in the deformation joint, and the water stop is respectively cast in the pool walls on both sides.
[0010] As preferred, the width of the end mold is half of the thickness of the pool wall, and a 10mm water stop gap is left between the end molds on the inner and outer sides, and the width of the side mold is 300mm.
[0011] As preferred, the height of each L-shaped template is not greater than 1500mm.
[0012] As preferred, the long-oval bolt holes are multiple and are sequentially and spacedly arranged along the height direction of the side mold.
[0013] As preferred, the long-oval bolt hole is 150mm long, and the center distance between the long-oval bolt holes is 500mm.
[0014] As preferred, the plate thickness of the side mold and the end mold is 3mm.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] (1) In the traditional pool wall construction, one side is constructed first, and then the other side is constructed by using the filler as a mold and constructing, and the L-shaped template can construct the pool walls on both sides at the same time through assembly; the concrete can be quickly constructed, and the construction gap can be saved without waiting for the construction joint technical intermittent time.
[0017] (2) The L-shaped steel mold has high turnover rate: since the steel mold is welded, and the long-oval bolt hole with a length of 150mm is left every 200mm of the side mold, the steel mold is suitable for all pool wall heights and is not limited by the pool wall height; the steel mold can also be applied to the basement outer wall of the building and municipal engineering, and can be widely used.
[0018] (3) The deformation joint has good forming effect: the steel mold has good structural stability, can well support the deformation joint, and has good forming effect; the interface agent is brushed before the steel mold is installed, the mold release is facilitated, and the quality of the deformation joint can be guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 It is a structural schematic view of the utility model;
[0020] Fig. 2 It is a structural schematic view of the utility model combination assembly;
[0021] Fig. 3 It is a construction assembly schematic view of the utility model;
[0022] Fig. 4 It is an enlarged schematic view of the partial A of the utility model.
[0023] In the figure: 1. side mold; 2. end mold; 3. angle steel strip; 4. long oval bolt hole; 5. opposite pull wire rod; 6. water stop belt; 7. pouring mold plate; 71. pouring mold plate; 72. pouring mold plate. DETAILED DESCRIPTION
[0024] The utility model will be further explained below.
[0025] Embodiment: a L-shaped customized steel mold plate, comprising a side mold and an end mold, referring to Figs. 1 to 4 , the side mold 1 is full-welded with the end mold 2 perpendicularly, forming a long strip-shaped L-shaped mold plate, the side mold 1 is provided with long oval bolt holes 4 for the opposite pull wire rod 5 to pass through, the L-shaped mold plate is locked and fixed on the pouring mold plate 7 through the locking nut matched with the opposite pull wire rod 5, a reinforcing angle steel strip 3 is welded at the welding position of the side mold 1 and the end mold 2, and the structural connection stability between the side mold 1 and the end mold 2 is improved through the angle steel strip 3. The side mold 1 is used for connecting and positioning with the original pouring mold plate 7 of the pool wall, the end mold 2 is used for supporting the inner side wall of the deformation joint, and the L-shaped structure formed through the perpendicular welding of the side mold 1 and the end mold 2 is used for forming the side mold plate which is convenient to disassemble and realizes the support of the inner side wall of the deformation joint. The side mold 1 is provided with long oval bolt holes 4 every 200 mm, which are used for adapting to the existing opposite pull wire rod 5 of the pouring mold plate 7, the installation of the existing opposite pull wire rod 5 can realize the installation of the L-shaped mold plate on the pouring mold plate 7, the long oval bolt holes 4 are designed to facilitate the adjustment of the installation height of the L-shaped mold plate, so that the L-shaped mold plate can be applied to all pool wall heights and is not limited by the pool wall height, and the installation and disassembly are convenient and the turnover rate is high.
[0026] Since the L-shaped mold plate can be removed from the front and rear sides of the pool wall respectively, it is not necessary to pull out the deformation joint during the removal, so it is suitable for the pouring construction of narrow deformation joints, and the L-shaped mold plate needs to be used in combination for the pouring construction of the deformation joint.
[0027] Since the pool wall height is high, the overall strength of the L-shaped mold plate is considered, the height of each L-shaped mold plate is not greater than 1500 mm, under this length, the L-shaped mold plate has good strength and is very convenient for processing and construction, in order to realize the design in the height direction, the L-shaped mold plate is designed into multiple groups, and each group of L-shaped mold plates is arranged along the deformation joint height direction in sequence, so that the requirement of the pool wall deformation joint height is met.
[0028] In order to realize the support of the inner wall of the deformation joint, each group of L-shaped templates is divided into four L-shaped templates which are closely attached to the pool wall, two of which are fixed on the pouring formwork 7 on the left side of the deformation joint, one on the inner wall of the pool wall and one on the outer wall of the pool wall, and the other two are fixed on the pouring formwork 7 on the right side of the deformation joint, also one on the inner wall and one on the outer wall of the pool wall. The combination of the four L-shaped templates realizes the support of the entire inner wall of the deformation joint.
[0029] In view of the installation problem of the L-shaped template on the pouring formwork 7, the two L-shaped templates on the same side are connected by positioning the pull wire rod 5, and the L-shaped template can be fixed on the pouring formwork 7 on the front and rear sides by using the original pull wire rod 5 on the pouring formwork 7, realizing the installation and positioning of the two L-shaped templates.
[0030] A water stop 6 is vertically arranged in the deformation joint, which is poured into the pool wall on both sides. The water stop 6 is an important component for preventing water leakage in the deformation joint. In order to facilitate the installation of the water stop 6, the width of the end form 2 is half of the thickness of the pool wall, and a 10mm gap is left between the inner and outer end forms 2 for the water stop 6. After the installation of the four L-shaped templates, the installation gap of the water stop 6 can be left. The width of the side form 1 is 300mm, which is convenient for connecting with the pull wire rod 5 on the pouring formwork 7 and clamping between the inner and outer forms 72 of the pouring formwork 7, and has good stability.
[0031] There are multiple long oval bolt holes 4, which are sequentially and spaced apart along the height direction of the side form 1. The specific number is matched with the pull rod insertion hole on the pouring formwork 7.
[0032] As a preferred scheme, the long oval bolt hole 4 is 150mm long, the center distance between the long oval bolt holes 4 is 500mm, and the plate thickness of the side form 1 and the end form 2 is 3mm. At this time, it can adapt to most construction requirements, and the specific parameters can be adjusted according to the specific situation.
[0033] A pouring construction method for a narrow deformation joint of a large pool wall, the method steps are as follows:
[0034] Step one, using pouring formwork 7 to pour the pool wall, the pouring formwork 7 is a double-layer formwork structure composed of inner formwork 71 and outer formwork 72;
[0035] Step two, design L-shaped template as side formwork,
[0036] The L-shaped template is assembled by welding two parts of the side mold 1 and the end mold 2 to form a 1500mm high L-shaped template. When welding, the side mold 1 and the end mold 2 are fully welded to form an L-shaped steel template, and then a (5*5) angle steel strip 3 is used to strengthen the welding of the side mold 1 and the end mold 2. The side mold 1 has an elliptical bolt hole 4 with a length of 150mm, which can be applied to pool walls with different heights;
[0037] The side mold 1 and the end mold 2 are made of 3mm steel plates, the length of the side mold 1 is 300mm, and the length of the end mold 2 is (pool wall thickness / 2-5mm);
[0038] Step three, use the tower crane to transport the pouring mold 7 and the L-shaped template to the construction site for installation;
[0039] Step four, before pouring the pool wall deformation joint, first install the pouring mold 7 on the left and right sides of the deformation joint, and leave a 3cm deformation joint between the left and right pouring molds 7, then install four L-shaped templates in the deformation joint, and the four L-shaped templates are respectively installed on the four edges of the deformation joint and are fixedly connected with the pouring mold 7. The pouring mold 7 is provided with a pulling rod insertion hole, and the long elliptical bolt hole 4 of the side mold 1 is correspondingly provided with a pulling rod insertion hole. The pulling rod 5 passes through the pulling rod insertion hole and the long elliptical bolt hole 4 to position the pouring mold 7 on the front and back sides of the pool wall and the L-shaped template;
[0040] When installing the L-shaped template, the side mold 1 of the L-shaped template is located between the inner mold 71 and the outer mold 72 of the pouring mold 7, the long elliptical bolt hole 4 is coincided with the pulling rod insertion hole, the end mold 2 is tightly arranged on the inner wall of the deformation joint, and the installation gap of the water stop belt 6 is left between the two end molds 2 on the same side. Before installation, the surface of the L-shaped template is coated with an interface agent to facilitate demolding;
[0041] Step five, install the water stop belt 6 between the left and right pool walls of the deformation joint, and the water stop belt 6 is inserted into the water belt installation gap clamped between the four L-shaped templates;
[0042] Step six, the left and right pool walls of the deformation joint are poured at the same time;
[0043] Step seven, after pouring, remove the pouring mold 7 and the L-shaped template;
[0044] Step eight, pour the deformation joint to complete the pouring construction.
[0045] As a preferred solution, a self-locking nut is added to the pulling rod 5 to enhance the stability of the L-shaped template.
[0046] In the traditional pool wall construction, when the side formwork 1 cannot be supported, the pool wall on one side has to be constructed first, and then the filling material is used as a formwork to construct the pool wall on the other side. The utility model realizes the support of the side formwork 1 in the narrow deformation through the combination of the L-shaped formwork. After the support, the L-shaped formwork can be taken out by lightly knocking, which is very convenient and is not affected by the deformation joint. The pool walls on both sides can be constructed simultaneously, and the concrete can be quickly constructed without waiting for the technical intermittent time of the construction joint, thereby saving the construction period.
[0047] The L-shaped customized steel formwork is described in detail above, and the principle and implementation mode of the utility model are described by applying specific examples. The description of the above examples is only used to help understand the method and core idea of the utility model. Meanwhile, for the general technical personnel in the field, the specific implementation mode and application range will be changed according to the idea of the utility model, and the change and improvement of the utility model will be possible without exceeding the concept and range defined in the additional claims. In summary, the content of the specification should not be understood as a limitation of the utility model.
Claims
1. An L-shaped custom steel form, characterized by: The side mold and the end mold are perpendicular full-welded to form a long strip-shaped L-shaped mold plate, long elliptical bolt holes are arranged on the side mold to facilitate the passing of the drawing rod, the L-shaped mold plate is locked and fixed on the pouring mold plate through the locking nut matched with the drawing rod, and an angle steel strip is welded at the welding position of the side mold and the end mold for strengthening.
2. The L-shaped custom steel formwork of claim 1, wherein: The L-shaped mold plates are arranged in multiple groups and sequentially arranged along the height direction of the deformation joint, each group of L-shaped mold plates is composed of four L-shaped mold plates, and the L-shaped mold plates are tightly attached to the pool wall, wherein two L-shaped mold plates are fixed on the pouring mold plate on the left side of the deformation joint, and the other two L-shaped mold plates are fixed on the pouring mold plate on the right side of the deformation joint.
3. The L-shaped custom steel formwork of claim 2, wherein: The two L-shaped mold plates on the same side are connected through the drawing rod.
4. The L-shaped custom steel formwork of claim 2, wherein: A water stop is vertically arranged in the deformation joint, and the water stop is poured into the pool wall on both sides.
5. The L-shaped custom steel formwork of claim 2, wherein: The width of the end mold is half of the thickness of the pool wall, a 10mm water stop gap is left between the end molds on the inner and outer sides, and the width of the side mold is 300mm.
6. The L-shaped custom steel form of claim 2, wherein: The height of each L-shaped mold plate is not greater than 1500mm.
7. The L-shaped custom steel form of claim 1, wherein: The long elliptical bolt holes are arranged in multiple groups and sequentially and spaced apart along the height direction of the side mold.
8. The L-shaped custom steel form of claim 5, wherein: The long elliptical bolt hole is 150mm long, and the center distance between the long elliptical bolt holes is 500mm.
9. The L-shaped custom steel form of claim 1, wherein: The plate thickness of the side mold and the end mold is 3mm.