Auxiliary device for mounting ALC (autoclaved lightweight concrete) batten
By designing an auxiliary device for ALC panel installation, and utilizing components such as motors, bevel gears, and electric push rods, mechanized transportation of ALC panels was achieved, solving the problem of physical exertion caused by the weight of ALC panels and improving installation efficiency.
Patent Information
- Application Number
- CN202520110406.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-17
AI Technical Summary
The ALC panels are quite heavy, which makes it physically demanding for operators to move them onto the lifting frame. In addition, the lifting frame is at a certain height above the horizontal ground, which increases the labor intensity.
An ALC panel installation auxiliary device was designed, comprising first and second lifting plate mechanisms. Using components such as motors, bevel gears, lead screws, and electric push rods, the ALC panels are transported from a sliding plate closer to the ground to a lifting frame through a mechanical structure, reducing manual operation.
The mechanical structure facilitates the loading of ALC panels, reducing the physical exertion of operators and improving installation efficiency.
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Figure CN223724197U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ALC strip board installation technical field, concretely is a kind of ALC strip board installation auxiliary device. BACKGROUND
[0002] ALC is the abbreviation of autoclaved lightweight concrete, it is a kind of high-performance autoclaved aerated concrete, ALC strip board is the multi-pore concrete forming board material formed by taking fly ash, cement, lime and other main raw materials and being maintained by high-pressure steam, ALC strip board can be used as wall material and roof board, and it is a kind of new building material with superior performance.
[0003] The quality of ALC strip board is also very heavy, and it is difficult to install and construct by manpower alone, so an auxiliary device is needed to assist installation. The existing ALC strip board installation auxiliary device is that an operator carries the ALC strip board to the lifting frame, and drives the lifting frame to move up and down by a pneumatic cylinder, and then the lifting frame in the raised state lifts the ALC strip board placed thereon to a specified area. However, since the ALC strip board is heavy, and the lifting frame is at a certain height from the horizontal ground, the operator needs to consume a lot of physical strength to carry the ALC strip board to the lifting frame, and the workload is large. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing an ALC strip board installation auxiliary device to solve the problem that the operator needs to consume a lot of physical strength to carry the ALC strip board to the lifting frame due to the heavy quality of the ALC strip board and the certain height of the lifting frame from the horizontal ground.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an ALC strip board installation auxiliary device, comprising a base, a rack is fixedly connected to the top of the base, a lifting frame is slidably connected to the inner side of the rack, a first lifting plate mechanism and a second lifting plate mechanism are arranged on the outer side of the lifting frame;
[0006] The first lifting plate mechanism comprises a first lifting plate, a motor, a guide rod, a lead screw, two T-shaped grooves, an L-shaped frame and bevel gears;
[0007] The first lifting plate is fixedly connected to one side of the lifting frame, the motor is fixedly installed at the bottom of the first lifting plate, one T-shaped groove is formed in the surface of the first lifting plate, the guide rod is fixedly connected to the bottom of the first lifting plate, the lead screw is rotatably installed at the side of the bottom of the first lifting plate away from the guide rod and the motor, one L-shaped frame is connected with the lead screw through a lead screw seat, and the other L-shaped frame is slidably connected with the guide rod, one bevel gear is assembled on the outer wall of the lead screw, and the other bevel gear is assembled on the output shaft end of the motor.
[0008] Preferably, the bottom of the base is provided with traveling wheels, and the top of the base is provided with a counterweight.
[0009] Preferably, the top of the frame is fixedly provided with a cylinder, and the output end of the cylinder is fixedly connected with the lifting frame.
[0010] Preferably, the two bevel gears are engaged, and the engaged two bevel gears are used for driving the screw rod to rotate.
[0011] Preferably, the second lifting plate mechanism comprises a second lifting plate, an electric push rod, a sliding plate and a T-shaped block.
[0012] The L-shaped frame is fixedly connected with the second lifting plate, the electric push rod is fixedly installed on the outer side of the second lifting plate, the other T-shaped groove is formed on the surface of the second lifting plate, the T-shaped block is slidably connected in the T-shaped groove, and the sliding plate is fixedly connected with the top of the T-shaped block.
[0013] Preferably, the rotating screw rod is used for driving the L-shaped frame to move up and down, and the moving L-shaped frame is used for driving the second lifting plate to move up and down.
[0014] Preferably, the T-shaped block is fixedly connected with the output end of the electric push rod, and the running electric push rod is used for driving the sliding plate to move through the T-shaped block.
[0015] Preferably, the second lifting plate in the rising state is used for driving the other T-shaped groove to be aligned with the T-shaped groove, and the inner wall of the T-shaped groove is matched with the outer wall of the T-shaped block.
[0016] Compared with the prior art, the first lifting plate mechanism and the second lifting plate mechanism are used for placing the ALC strip plate on the sliding plate of the second lifting plate which is close to the ground, then radially lifting the second lifting plate to the position aligned with the first lifting plate, and then moving the sliding plate in the axial direction to transport the ALC strip plate to the first lifting plate, so that the ALC strip plate can be conveniently fed by the above mechanical structure, and the labor is saved, and the physical strength consumed by the operator for carrying the ALC strip plate is effectively reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the first lifting plate mechanism structure of the utility model;
[0019] Figure 3The second lifting plate mechanism structure schematic view of the utility model;
[0020] Figure 4 The utility model Figure 3 A structure schematic view in the utility model;
[0021] Figure 5 The first lifting plate and the second lifting plate cross section structure schematic view of the utility model.
[0022] In the drawing: 1, base; 2, travelling wheel; 3, counterweight; 4, rack; 5, lifting frame; 6, cylinder; 7, first lifting plate mechanism; 701, first lifting plate; 702, motor; 703, T-shaped groove; 704, guide rod; 705, screw rod; 706, L-shaped frame; 707, bevel gear; 8, second lifting plate mechanism; 801, second lifting plate; 802, electric push rod; 803, sliding plate; 804, T-shaped block. DETAILED DESCRIPTION
[0023] The technical schemes in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0024] Please refer to Figures 1-5 The utility model provides a kind of ALC batten installation auxiliary device technical scheme: a kind of ALC batten installation auxiliary device, including base 1, the top of base 1 is fixedly connected with rack 4, rack 4 is slidably connected with lifting frame 5 on the inner side, the outer side of lifting frame 5 is provided with first lifting plate mechanism 7 and second lifting plate mechanism 8;
[0025] First lifting plate mechanism 7 includes first lifting plate 701, motor 702, guide rod 704, screw rod 705 and two T-shaped grooves 703, L-shaped frame 706 and bevel gear 707;
[0026] First lifting plate 701 is fixedly connected to one side of lifting frame 5, motor 702 is fixedly installed on the bottom of first lifting plate 701, one T-shaped groove 703 is opened on the surface of first lifting plate 701, guide rod 704 is fixedly connected to the bottom of first lifting plate 701, screw rod 705 is rotatably installed on the side of the bottom of first lifting plate 701 away from guide rod 704 and motor 702, one L-shaped frame 706 is connected with screw rod 705 by screw rod seat, and another L-shaped frame 706 is slidably connected with guide rod 704, one bevel gear 707 is assembled on the outer wall of screw rod 705, and another bevel gear 707 is assembled on the output shaft end of motor 702.
[0027] Please refer to Figure 1 , the bottom of the base 1 is provided with walking wheels 2, and the top of the base 1 is provided with a counterweight 3.
[0028] In this embodiment: the device is moved to the designated area by the walking wheels 2, and the stability of the device is increased by setting the counterweight 3, so as to avoid the situation that the device is easily tilted.
[0029] Please refer to Figure 1 , the top of the rack 4 is fixedly installed with a gas cylinder 6, and the output end of the gas cylinder 6 is fixedly connected with a lifting frame 5.
[0030] In this embodiment: the gas cylinder 6 is connected to the power supply and operated, so that the output end of the operating gas cylinder 6 drives the lifting frame 5 to move upward, and the lifting frame 5 in the upward state drives the first lifting plate 701 and the ALC strip plate placed on the sliding plate 803 to move upward.
[0031] Please refer to Figure 4 , the two bevel gears 707 are engaged, and the engaged two bevel gears 707 are used to drive the screw rod 705 to rotate.
[0032] In this embodiment: the motor 702 is connected to the power supply and operated, so that the output shaft of the operating motor 702 drives the other bevel gear 707 to rotate. Since the two bevel gears 707 are engaged, the rotating other bevel gear 707 drives the bevel gear 707 to rotate, and the rotating bevel gear 707 drives the screw rod 705 to rotate.
[0033] Please refer to Figure 3 , the second lifting plate mechanism 8 includes a second lifting plate 801, an electric push rod 802, a sliding plate 803 and a T-shaped block 804.
[0034] The L-shaped frame 706 is fixedly connected with the second lifting plate 801, the electric push rod 802 is fixedly installed on the outer side of the second lifting plate 801, the other T-shaped groove 703 is opened on the surface of the second lifting plate 801, the T-shaped block 804 is slidingly connected in the inner side of the T-shaped groove 703, and the sliding plate 803 is fixedly connected on the top of the T-shaped block 804.
[0035] In the embodiment, the second lifting plate 801 is lifted to the position aligned with the first lifting plate 701, and then the second lifting plate 801 drives the other T-shaped groove 703 to be aligned with the T-shaped groove 703 of the first lifting plate 701. At this time, the electric push rod 802 is powered to drive the output end of the electric push rod 802 to push the T-shaped block 804, and then the T-shaped block 804 is moved from the other T-shaped groove 703 to the T-shaped groove 703, and then the moving T-shaped block 804 drives the sliding plate 803 to move towards the first lifting plate 701, and then the sliding plate 803 drives the ALC strip plate to be transported to the first lifting plate 701.
[0036] Please refer to Figure 3 , the rotating screw 705 drives the L-shaped frame 706 to move up and down, and the moving L-shaped frame 706 drives the second lifting plate 801 to move up and down.
[0037] In the embodiment, the rotating screw 705 drives the L-shaped frame 706 to move up along the outer wall track of the guide rod 704, and the lifting L-shaped frame 706 drives the second lifting plate 801, the sliding plate 803 and the placed ALC strip plate to move up.
[0038] Please refer to Figure 5 , the T-shaped block 804 is fixedly connected with the output end of the electric push rod 802, and the running electric push rod 802 drives the sliding plate 803 to move through the T-shaped block 804.
[0039] In the embodiment, the electric push rod 802 is powered to drive the output end of the running electric push rod 802 to push the T-shaped block 804, and then the T-shaped block 804 is moved from the other T-shaped groove 703 to the T-shaped groove 703.
[0040] Please refer to Figure 5 , the lifting second lifting plate 801 drives the other T-shaped groove 703 to be aligned with the T-shaped groove 703, and the inner wall of the T-shaped groove 703 is matched with the outer wall of the T-shaped block 804.
[0041] In the embodiment, the second lifting plate 801 is lifted to the position aligned with the first lifting plate 701, and then the second lifting plate 801 drives the other T-shaped groove 703 to be aligned with the T-shaped groove 703 of the first lifting plate 701.
[0042] Working principle: first, the operator will ALC strip board placed in the second lifting plate 801 of the slide plate 803 of the distance from the ground is closer, at this time the motor 702 power operation, make running state motor 702 output shaft drive another bevel gear 707 rotation, due to the two bevel gear 707 meshing, make rotating state another bevel gear 707 drive a bevel gear 707 rotation, rotating state bevel gear 707 drive screw 705 rotation, then rotating state screw 705 drive L type frame 706 along the guide rod 704 outer wall trajectory of the rising movement, the rising state of L type frame 706 drive the second lifting plate 801, slide plate 803 and the placement of ALC strip board rising movement;
[0043] The second lifting plate 801 is lifted to the position aligned with the first lifting plate 701, then the second lifting plate 801 drive another T type groove 703 and a T type groove 703 of the first lifting plate 701 is aligned, at this time, the electric push rod 802 is powered on again, make running state electric push rod 802 output end to T type block 804 push, T type block 804 from another T type groove 703 to a T type groove 703 movement, then the moving state of T type block 804 drive slide plate 803 to the direction of the first lifting plate 701 close to the movement, in turn, the slide plate 803 drive ALC strip board transport to the first lifting plate 701, so as to facilitate the above structure ALC strip board feeding, and more labor saving, effectively reduce the operator carrying ALC strip board consumed physical strength.
[0044] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An ALC board installation auxiliary device, comprising a base (1), the top of the base (1) is fixedly connected with a rack (4), the inner side of the rack (4) is slidably connected with a lifting frame (5), characterized in that: The outer side of the lifting frame (5) is provided with a first lifting plate mechanism (7) and a second lifting plate mechanism (8). The first lifting plate mechanism (7) comprises a first lifting plate (701), a motor (702), a guide rod (704), a lead screw (705), two T-shaped grooves (703), an L-shaped frame (706) and bevel gears (707). The first lifting plate (701) is fixedly connected to one side of the lifting frame (5), the motor (702) is fixedly installed at the bottom of the first lifting plate (701), one T-shaped groove (703) is formed in the surface of the first lifting plate (701), the guide rod (704) is fixedly connected to the bottom of the first lifting plate (701), the lead screw (705) is rotatably installed at the side of the bottom of the first lifting plate (701) away from the guide rod (704) and the motor (702), one L-shaped frame (706) is connected with the lead screw (705) through a lead screw seat, and the other L-shaped frame (706) is slidably connected with the guide rod (704), one bevel gear (707) is assembled on the outer wall of the lead screw (705), and the other bevel gear (707) is assembled on the output shaft end of the motor (702).
2. An ALC panel installation aid according to claim 1, wherein: The bottom of the base (1) is provided with a walking wheel (2), and the top of the base (1) is provided with a counterweight (3).
3. An ALC siding installation aid according to claim 1, characterized in that: The top of the rack (4) is fixedly installed with an air cylinder (6), and the output end of the air cylinder (6) is fixedly connected with the lifting frame (5).
4. An ALC siding installation aid according to claim 1, characterized in that: The two bevel gears (707) are engaged, and the two bevel gears (707) in the engaged state are used to drive the lead screw (705) to rotate.
5. An ALC siding installation aid according to claim 1, characterized in that: The second lifting plate mechanism (8) comprises a second lifting plate (801), an electric push rod (802), a sliding plate (803) and a T-shaped block (804). The L-shaped frame (706) is fixedly connected with the second lifting plate (801), the electric push rod (802) is fixedly installed on the outer side of the second lifting plate (801), the other T-shaped groove (703) is formed in the surface of the second lifting plate (801), the T-shaped block (804) is slidably connected in the T-shaped groove (703), and the sliding plate (803) is fixedly connected to the top of the T-shaped block (804).
6. An ALC siding installation aid according to claim 5, characterized in that: The lead screw (705) in the rotating state is used to drive the L-shaped frame (706) to move up and down, and the L-shaped frame (706) in the moving state is used to drive the second lifting plate (801) to move up and down.
7. An ALC siding installation aid according to claim 5, characterized in that: The T-shaped block (804) is fixedly connected with the output end of the electric push rod (802), and the electric push rod (802) in the running state is used to drive the sliding plate (803) to move through the T-shaped block (804).
8. An ALC siding installation aid according to claim 5, characterized in that: The second lifting plate (801) in the rising state is used to drive the other T-shaped groove (703) and one T-shaped groove (703) to be arranged in alignment, and the inner wall of the T-shaped groove (703) is matched with the outer wall of the T-shaped block (804).