Anti-blocking enamel emptying valve

By introducing an anti-crystallization perforated plate and a conical spike structure into the discharge valve, the blockage problem caused by low stirring intensity in the central area at the bottom of the crystallizer was solved, achieving unobstructed and sealed discharge channels and ensuring efficient operation and safety of the equipment.

CN223725426UActive Publication Date: 2025-12-26HUIGAO VALVE (ZHEJIANG) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520736797.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2025-12-26
Estimated Expiration
2035-04-18

AI Technical Summary

Technical Problem

The existing discharge valve has low stirring intensity in the central area at the bottom of the crystallizer, which makes the material easy to form integral crystals, causing blockage of the discharge channel and affecting the discharge efficiency.

Method used

A clog-resistant enamel discharge valve was designed, employing an anti-crystallization perforated plate and a cone-shaped spike structure. The cone-shaped spikes apply shearing or impact force to the crystals during the movement of the valve core, breaking up large crystal pieces and preventing clogging. At the same time, a double sealing mechanism is used to ensure the valve's sealing performance when closed.

Benefits of technology

It effectively prevents crystallization blockage, ensures smooth material entry into the valve body, improves the unobstructed flow of the material discharge channel, and prevents media leakage through a double sealing mechanism, thereby improving the reliability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223725426U_ABST
    Figure CN223725426U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of enamel discharging valves, in particular to an anti-blocking enamel discharging valve which comprises a valve body, a valve cover is detachably installed at the bottom end of the valve body, and a discharging pipe is communicated with the right side of the valve body. A valve rod is movably installed in the middle of the inner side of the valve body, and an anti-blocking mechanism is arranged at the top end of the valve rod. And an anti-leakage mechanism is arranged between the valve rod and the discharging pipe. When the valve element moves upwards, the spherical structure is gradually separated from the anti-crystallization pore plate, the discharging channel is opened, meanwhile, the conical thorns apply shearing force or impact force to large crystals on the upper portion of the valve element and on the periphery of the valve element in the moving process, the large crystals are broken into small particles, crystal blockage is effectively prevented, and the service life of the valve element is prolonged. Due to the design, the smoothness of the blanking channel is obviously improved, materials can smoothly enter the valve body, and the problem that the central area at the bottom of the crystallization kettle is easy to form integral crystallization due to low stirring intensity is solved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of enamel discharge valve, specifically to a kind of anti-clogging's enamel discharge valve. BACKGROUND

[0002] In chemical, pharmaceutical, food and other industrial fields, crystallization kettle is a commonly used equipment, for separating and purifying target substances by crystallization process, in the crystallization process, material is formed into crystalline particles in crystallization kettle by stirring and cooling and other ways, finally, crystalline product is discharged by discharge valve.

[0003] The existing discharge valve is used for discharging at the bottom of crystallization kettle, because the agitation intensity of the central area of the bottom of crystallization kettle is low, the material is easy to form overall crystallization here, which causes the discharge channel to be blocked, affecting the discharge efficiency. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of anti-clogging's enamel discharge valve to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of anti-clogging's enamel discharge valve, comprising

[0007] Valve body, the bottom end of the valve body is detachably installed with valve cover, and discharge pipe is communicated with the right side of the valve body;

[0008] Valve rod is movably installed in the middle part of the inner side of the valve body, and the top end of the valve rod is provided with anti-blocking mechanism;

[0009] Anti-leakage mechanism is arranged between the valve rod and discharge pipe.

[0010] Preferably, the anti-blocking mechanism includes anti-crystallization hole plate, the anti-crystallization hole plate is fixedly installed at the top end of the valve body, the valve core is fixedly installed at the top end of the valve rod, and the upper end surface of the valve core is fixedly connected with a plurality of conical spikes;

[0011] Preferably, rotating rod is movably installed in the middle part of the valve cover through bearing, the top end of the rotating rod is fixedly connected with threaded rod, the upper end of the threaded rod penetrates the valve body and is located in the interior of the valve body, and hand wheel is fixedly connected to the bottom end of the rotating rod.

[0012] Preferably, guide block is fixedly connected to both ends of the middle part of the outer wall of the valve rod, and guide groove is formed in the inner side of the valve body and slidably connected with the guide block.

[0013] Preferably, the anti-leakage mechanism includes a valve seat, a valve seat is fixedly connected to the inner wall of the discharge pipe near the valve body, a valve plate is movably installed on the outside of the valve seat, a movable frame two is fixedly installed on the middle of the outer side of the valve plate, a movable frame one is fixedly connected to the upper right side of the valve stem, a connecting rod is movably installed between the movable frame two and the movable frame one through a rotating shaft, and a movable frame three is fixedly installed inside the valve body and on the left side near the valve plate, and the left side of the valve plate is movably connected to the movable frame three through a rotating shaft.

[0014] Preferably, a packing is fixedly installed in the middle of the inner side of the bottom end of the valve body, a sealing ring is fixedly installed at the upper end of the packing, and the bottom end of the valve stem passes through the packing and the sealing ring and is threadedly connected to the threaded rod.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This anti-clogging enamel discharge valve, when the valve core moves upward, the spherical structure gradually separates from the anti-crystallization plate, opening the discharge channel. At the same time, the cone-shaped spikes apply shearing or impact force to the large crystals on the upper part and around the valve core during the movement, breaking them into smaller particles, effectively preventing crystallization blockage. This design significantly improves the unobstructed flow of the discharge channel, ensuring that the material can smoothly enter the valve body, and solves the problem that the central area at the bottom of the crystallizer is prone to overall crystallization due to low stirring intensity.

[0017] This anti-clogging enamel discharge valve features a first seal when the valve core descends, as its spherical structure abuts against the anti-crystallization orifice plate. Simultaneously, the valve plate rotates back to its original position around the pivot of the movable frame, forming a second seal with the valve seat. This dual sealing mechanism ensures complete sealing of the valve in the closed state, effectively preventing media leakage and improving the reliability and safety of the equipment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall main structure of this utility model;

[0019] Figure 2 For the present utility model Figure 1 Enlarged view of point A in the middle;

[0020] Figure 3 For the present utility model Figure 1 Enlarged view of point B in the middle;

[0021] Figure 4 For the present utility model Figure 1 Enlarged diagram of point C in the middle.

[0022] In the figure: 1, valve body; 2, valve cover; 3, discharge pipe; 4, valve stem; 5, sealing ring; 6, anti-crystallization hole plate; 7, valve core; 8, cone spike; 9, rotating rod; 10, threaded rod; 11, hand wheel; 12, guide block; 13, guide groove; 14, valve seat; 15, valve plate; 16, movable frame two; 17, movable frame one; 18, connecting rod; 19, movable frame three; 20, packing. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] As Figures 1-4 shown, a technical scheme provided by the utility model comprises:

[0025] A kind of anti-clogging enamel discharge valve, including valve body 1, the bottom end of valve body 1 is detachably installed with valve cover 2, discharge pipe 3 is communicated in the right side of valve body 1, rotating rod 9 is movably installed in the middle part of valve cover 2 by bearing, threaded rod 10 is fixedly connected at the top end of rotating rod 9, the upper end of threaded rod 10 passes through valve body 1 and is located in the inside of valve body 1, hand wheel 11 is fixedly connected at the bottom end of rotating rod 9, guide block 12 is fixedly connected at the middle part outer wall of valve stem 4 both ends, guide groove 13 that is slidably connected with guide block 12 is formed in the inside of valve body 1, packing 20 is fixedly installed in the middle part of the inside of the bottom end of valve body 1, sealing ring 5 is fixedly installed at the upper end of packing 20, valve stem 4 is threadedly connected with threaded rod 10 by penetrating packing 20 and sealing ring 5 at the bottom end of valve stem 4, valve stem 4 is movably installed in the middle part of the inside of valve body 1, anti-clogging mechanism is arranged at the top end of valve stem 4, and the anti-clogging mechanism comprises anti-crystallization hole plate 6, anti-crystallization hole plate 6 is fixedly installed at the top end of valve body 1, valve core 7 is fixedly installed at the top end of valve stem 4, and a plurality of cone spikes 8 are fixedly connected to the upper end surface of valve core 7.

[0026] In the embodiment, when the valve core 7 moves upward, the spherical structure gradually separates from the anti-crystallization hole plate 6, and the discharging channel is opened. At the same time, the cone spikes 8 exert shearing force or impact force on the large crystalline bodies on the upper part and periphery of the valve core 7 during the movement, and the large crystalline bodies are broken into smaller particles, effectively preventing crystalline blockage. This design significantly improves the smoothness of the discharging channel, ensures that the material can smoothly enter the valve body 1, and solves the problem that the overall crystallization is easily formed in the central area of the bottom of the crystallization kettle due to low agitation intensity.

[0027] As Figure 1 and Figure 3As shown, a leakage prevention mechanism is arranged between the valve rod 4 and the discharge pipe 3, which comprises a valve seat 14 fixedly connected to the inner wall of the end of the discharge pipe 3 close to the valve body 1, a valve plate 15 movably mounted outside the valve seat 14, a movable frame two 16 fixedly mounted to the outer middle part of the valve plate 15, a movable frame one 17 fixedly connected to the outer wall of the right upper end of the valve rod 4, a connecting rod 18 movably mounted between the movable frame two 16 and the movable frame one 17 through a rotating shaft, and a movable frame three 19 fixedly mounted to the left side of the inside of the valve body 1 close to the valve plate 15, and the left side of the valve plate 15 is movably connected with the movable frame three 19 through a rotating shaft.

[0028] In this embodiment, when the valve core 7 descends, the spherical structure of the valve core 7 abuts against the anti-crystallization hole plate 6 to form a first resealing; at the same time, the valve plate 15 rotates and resets around the rotating shaft of the movable frame three 19 to tightly contact with the valve seat 14 to form a second resealing, and the double resealing mechanism ensures the complete sealing of the valve in the closed state, effectively prevents the medium from leaking, and improves the reliability and safety of the equipment.

[0029] Working principle: when working, first, the hand wheel 11 is rotated to drive the rotating rod 9 to rotate, and the threaded rod 10 at the top end of the rotating rod 9 is rotated accordingly; since the valve rod 4 is threadedly connected with the threaded rod 10, and the guide block 12 at the middle part of the valve rod 4 slides in the guide groove 13 on the inside of the valve body 1, the valve rod 4 will move along the axial direction of the threaded rod 10 while rotating; when the valve rod 4 moves upward, the valve core 7 at the top end of the valve rod 4 also rises; the upper end of the valve core 7 is in a spherical structure; as the valve core 7 is lifted, the spherical structure gradually separates from the anti-crystallization hole plate 6, thereby opening the discharging channel, and the material enters the valve body 1 through the discharging channel. In this process, the conical spikes 8 on the surface of the valve core 7 will exert a shearing force or impact force on the large crystalline bodies on the upper part and periphery of the valve core 7 during the movement, which will break them into smaller particles, thereby preventing clogging; the broken crystalline bodies flow downward along the discharging channel under the action of gravity. At the same time, the upward movement of the valve rod 4 drives the movable frame two 16 to move through the movable frame one 17 and the connecting rod 18, thereby pushing the valve plate 15 to rotate around the rotating shaft of the movable frame three 19, so that the valve plate 15 separates from the valve seat 14 to open the discharging channel, and the medium flows out through the discharge pipe 3. When it is needed to close the valve, the hand wheel 11 is reversely rotated, the valve rod 4 moves downward, the spherical structure of the valve core 7 abuts against the anti-crystallization hole plate 6 again to form a first resealing, which ensures that the medium will not leak through the anti-crystallization hole plate 6, at the same time, the valve rod 4 drives the movable frame two 16 through the movable frame one 17 and the connecting rod 18, so that the valve plate 15 rotates and resets around the rotating shaft of the movable frame three 19 to tightly contact with the valve seat 14 to form a second resealing, which further ensures the complete closing of the discharging channel and prevents the medium from leaking.

[0030] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A plug-resistant, enameled dispensing valve characterized by: The utility model provides a valve, including valve body (1), the bottom end detachable installation of valve body (1) has valve cover (2), and the right side communication of valve body (1) has discharge pipe (3);The middle part of inside of valve body (1) is movably installed with valve stem (4), and the top end of valve stem (4) is provided with anti -blocking mechanism;Anti -leakage mechanism is arranged between valve stem (4) and discharge pipe (3);The anti -blocking mechanism includes anti -crystallization hole plate (6), and anti -crystallization hole plate (6) is fixedly installed at the top end of valve body (1), valve core (7) is fixedly installed at the top end of valve stem (4), and the upper end surface of valve core (7) is fixedly connected with a plurality of cone thorn (8).

2. A plug-freeze, porcelain discharge valve according to claim 1 wherein: The middle part of valve cover (2) is movably installed with rotating rod (9) through bearing, the top end of rotating rod (9) is fixedly connected with threaded rod (10), the upper end of threaded rod (10) passes through valve body (1) and is located in the inside of valve body (1), and hand wheel (11) is fixedly connected at the bottom end of rotating rod (9).

3. A plug-freeze, porcelain discharge valve according to claim 1 wherein: The middle part outer wall of valve stem (4) is fixedly connected with guide block (12) both ends, and the inside of valve body (1) is provided with guide groove (13) slidably connected with guide block (12).

4. A plug-freeze, porcelain discharge valve according to claim 1 wherein: The anti -leakage mechanism includes valve seat (14), and valve seat (14) is fixedly connected at the inner wall of one end of discharge pipe (3) close to valve body (1), valve plate (15) is movably installed at the outside of valve seat (14), movable frame two (16) is fixedly installed at the outside middle part of valve plate (15), movable frame one (17) is fixedly connected at the right side upper end outer wall of valve stem (4), connecting rod (18) is movably installed between movable frame two (16) and movable frame one (17) through rotating shaft, movable frame three (19) is fixedly installed at the left side close to valve plate (15) in the inside of valve body (1), and the left side of valve plate (15) is movably connected with movable frame three (19) through rotating shaft.

5. A plug-freeze, porcelain discharge valve according to claim 2 wherein: Filler (20) is fixedly installed at the middle part of inside of the bottom end of valve body (1), the upper end of filler (20) is fixedly installed with sealing ring (5), and the bottom end of valve stem (4) is screwed with threaded rod (10) and passes through filler (20) and sealing ring (5).