Uniform cooling machine for ceramsite production

By designing a uniform cooling machine, the ceramsite is turned over by a drive motor and a regulating motor. Combined with cooling water and air cooling technology, the problem of unsatisfactory cooling effect caused by ceramsite accumulation is solved, and the ceramsite is fully cooled.

CN223726731UActive Publication Date: 2025-12-26江苏淮晨环保科技有限公司
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Patent Information

Application Number
CN202520252450.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-12-26
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

The accumulation of ceramsite in existing ceramsite coolers results in unsatisfactory cooling effects and makes it difficult to achieve sufficient temperature reduction.

Method used

A uniform cooling machine is used, which drives the receiving box to shake and the drive shaft to rotate to turn the ceramsite. The falling speed of the ceramsite is adjusted by adjusting the motor, and the cooling efficiency is improved by combining cooling water and air cooling technology.

Benefits of technology

This achieves sufficient cooling of the expanded clay aggregate, improves the cooling effect, and ensures that the expanded clay aggregate can be cooled uniformly.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223726731U_ABST
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Abstract

The utility model discloses a uniform cooling machine for ceramsite production, which comprises a machine body, the top of the machine body is provided with a feed inlet, the bottom of the feed inlet is provided with an adjusting mechanism, the bottom of the adjusting mechanism is provided with a uniform cooling mechanism, the uniform cooling mechanism comprises a movable seat, the bottom of the movable seat is slidably connected with a guide slide rail, and the guide slide rail is provided with a guide groove. One end of the movable seat is fixedly connected with two racks, a sector gear is arranged between the two racks, the end part of the sector gear is fixedly connected with a driving motor, and a receiving box is inserted into the movable seat. According to the uniform cooling machine for ceramsite production, the bearing box is driven by the driving motor to continuously swing, so that ceramsite in the bearing box continuously shakes, in the process, a driving shaft rotates and drives a plurality of driven shafts to rotate at the same time, and the driven shafts rotate to drive stirring plates to rotate to turn over the ceramsite, so that the ceramsite can be fully cooled; and the cooling effect is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of ceramsite production, specifically to a uniform cooling machine for ceramsite production. BACKGROUND

[0002] Ceramsite is a lightweight artificial granular material refined from clay, shale, coal gangue and other raw materials by high-temperature sintering. In the process of ceramic production, a cooling machine is needed to cool the ceramsite. In the prior art, the ceramsite accumulates in the cooling machine during use, making it difficult for the ceramsite to be fully cooled, thus resulting in unsatisfactory cooling effect.

[0003] For example, patent publication CN215892947U is a uniform cooling device for ceramsite production, which includes a base, a hopper with a discharge port, two baffles, two fixed plates, and a driving member. The base is horizontally arranged, and the two fixed plates are vertically installed on the base. The hopper is installed on the two fixed plates, and the projection of the hopper's discharge port on the base is located between the two fixed plates. This utility model is novel in design and easy to operate. The driving member can drive the baffles to rotate, and the baffles can reciprocally open or close the discharge port of the hopper, i.e., the ceramsite in the hopper can be uniformly discharged. The cooling member can cool and cool the falling ceramsite. At the same time, the rotation of the driving member can drive the rotation of the rotating plate, and the rotating plate can move the falling ceramsite, improving the cooling effect of the cooling member on the ceramsite and the efficiency of cooling the ceramsite. However, this ceramsite cooling machine still has the problem of unsatisfactory cooling effect due to the accumulation of ceramsite in the cooling machine during use. SUMMARY

[0004] To overcome the shortcomings of the prior art, the utility model provides a uniform cooling machine for ceramsite production, which solves the problem of unsatisfactory cooling effect due to the accumulation of ceramsite in the cooling machine during use.

[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: a uniform cooling machine for ceramsite production, including a machine body, the top of the machine body is provided with a feeding port, the bottom of the feeding port is provided with an adjusting mechanism, the bottom of the adjusting mechanism is provided with a uniform cooling mechanism.

[0006] The uniform cooling mechanism comprises a movable seat, guide sliding rails are slidably connected to the bottom of the movable seat, two racks are fixedly connected to one end of the movable seat, a sector gear is arranged between the two racks, a driving motor is fixedly connected to the end of the sector gear, a receiving box is inserted into the inside of the movable seat, a fixed bolt is arranged on one side of the receiving box, a threaded joint is arranged on one end of the receiving box, a driving shaft is rotatably connected to the inside of the receiving box, a driving gear is fixedly connected to one end of the driving shaft, a fixed toothed rail is arranged on one side of the driving gear, a plurality of driven shafts are arranged on the bottom of the driving shaft, a plurality of stirring plates are fixedly connected to each of the driven shafts, a driving gear is fixedly connected to the end, away from the driving gear, of the driving shaft, and a driven gear is fixedly connected to the end of each of the driven shafts.

[0007] Preferably, the two guide sliding rails are fixedly installed on the inner bottom surface of the machine body, and the two guide sliding rails are symmetrically arranged at the bottom of the movable seat, so that the two guide sliding rails can guide the movement of the movable seat.

[0008] Preferably, the tooth grooves of the two racks are oppositely arranged, and the sector gear is matched with the two racks, so that the sector gear can alternately drive the two racks to move.

[0009] Preferably, the inner wall of the receiving box is hollow, and the inner wall of the receiving box is in communication with the threaded joint, so that the threaded joint can be connected with the pipeline of the external circulating cooling pump, thereby facilitating disassembly and assembly, and enabling the cooling water to flow in the inner wall of the receiving box, thereby improving the cooling effect.

[0010] Preferably, the fixed toothed rail is fixedly installed on the inner wall of the machine body by bolts, and the driving gear is engaged with the fixed toothed rail, so that the driving gear can roll on the fixed toothed rail.

[0011] Preferably, the driving gear is engaged with the driven gear, and the plurality of driven shafts are transmissionally connected through the synchronous wheel and the synchronous belt, so that the driving shaft can simultaneously drive the plurality of driven shafts to rotate.

[0012] Preferably, the adjusting mechanism comprises two movable baffles, one end of each of the two movable baffles is rotatably connected with the inner wall of the machine body, the opposite end of each of the two movable baffles is a free end, a worm wheel is fixedly connected to one end of each of the two movable baffles, a worm is arranged on one side of each of the two worm wheels in opposite directions, a connecting shaft is fixedly connected between the two worms, and an adjusting motor is fixedly connected to the end of the connecting shaft, so that the falling speed of the ceramsite can be adjusted.

[0013] The utility model provides a kind of uniform cooling machine for ceramsite production.Compared with prior art, it has the following beneficial effects:

[0014] 1、The uniform cooler for ceramicite production, through the driving motor drives the receiving box to swing constantly, makes the ceramicite in the receiving box constantly shakes, and in this process, the driving shaft rotates and drives multiple driven shafts to rotate, the driven shafts drive the stirring plate to rotate, the ceramicite is turned over, so that the ceramicite can be fully cooled, and the cooling effect is effectively improved.

[0015] 2、The uniform cooler for ceramicite production, through the driving motor drives the receiving box to swing constantly, makes the ceramicite in the receiving box constantly shakes, and in this process, the driving shaft rotates and drives multiple driven shafts to rotate, the driven shafts drive the stirring plate to rotate, the ceramicite is turned over, so that the ceramicite can be fully cooled, and the cooling effect is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the whole structure schematic view of the utility model;

[0017] Figure 2 It is the uniform cooling mechanism structure schematic view of the utility model;

[0018] Figure 3 It is the connection structure schematic view between the driving shaft and the driven shaft of the utility model;

[0019] Figure 4 It is the adjustment mechanism structure schematic view of the utility model.

[0020] In the drawing: 1, machine body;2, uniform cooling mechanism;201, movable seat;202, guide slide rail;203, rack;204, sector gear;205, driving motor;206, receiving box;207, fixed bolt;208, threaded joint;209, driving shaft;210, driving gear;211, fixed tooth rail;212, driving gear;213, driven shaft;214, driven gear;215, stirring plate;3, feed inlet;4, adjustment mechanism;401, movable baffle;402, worm wheel;403, worm;404, connecting shaft;405, adjustment motor. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] Please refer to Figures 1-3The utility model provides a technical scheme: a uniform cooling machine for haydite production, including machine body 1, machine body 1 top is equipped with feed inlet 3, feed inlet 3 bottom is equipped with adjusting mechanism 4, adjusting mechanism 4 bottom is equipped with uniform cooling mechanism 2, can pass through uniform cooling mechanism 2 and is shaken and is turned over to the haydite of accumulation, so that haydite can fully carry out cooling cooling, to be able to effectively improve cooling effect.

[0023] Uniform cooling mechanism 2 includes movable seat 201, the bottom of movable seat 201 is slidably connected with guide slide rail 202, two guide slide rails 202 are fixedly installed on the bottom surface of the inner side of machine body 1, and the two guide slide rails 202 are symmetrically arranged at the bottom of movable seat 201, so that the two guide slide rails 202 can guide the movement of movable seat 201, one end of movable seat 201 is fixedly connected with two racks 203, a sector gear 204 is arranged between the two racks 203, the tooth grooves of the two racks 203 are oppositely arranged, and the sector gear 204 is matched with the two racks 203, so that the sector gear 204 can alternately drive the two racks 203 to move, the end of the sector gear 204 is fixedly connected with a driving motor 205, a receiving box 206 is inserted into the movable seat 201, the receiving box 206 is detachably connected with the movable seat 201 through the insertion block and the insertion slot, the receiving box 206 can be conveniently taken out, a fixed bolt 207 is arranged on one side of the receiving box 206, the receiving box 206 can be conveniently locked, a threaded connector 208 is arranged at one end of the receiving box 206, the inner wall of the receiving box 206 is hollowly arranged, so that the cooling water can flow in the inner wall of the receiving box 206, thereby the haydite can be cooled by the inner wall of the receiving box 206, the inner wall of the receiving box 206 is communicated with the threaded connector 208, so that the threaded connector 208 can be connected with the pipeline of the external circulating cooling pump, thereby the receiving box 206 can be conveniently disassembled and assembled, and the cooling water can flow in the inner wall of the receiving box 206, the cooling effect is improved, a driving shaft 209 is rotatably connected in the receiving box 206, the driving shaft 209 is fixedly connected with a driving gear 210 at one end, a fixed tooth rail 211 is arranged on one side of the driving gear 210, the fixed tooth rail 211 is fixedly installed on the inner wall of the machine body 1 by bolts, the driving gear 210 is engaged with the fixed tooth rail 211, so that the driving gear 210 can roll on the fixed tooth rail 211, a plurality of driven shafts 213 are arranged at the bottom of the driving shaft 209, a plurality of stirring plates 215 are fixedly connected to each driven shaft 213, a driving gear 212 is fixedly connected to one end of the driving shaft 209 away from the driving gear 210, a driven gear 214 is fixedly connected to one end of one driven shaft 213, the plurality of driven shafts 213 are drivingly connected, the driving gear 212 is engaged with the driven gear 214, and the plurality of driven shafts 213 are drivingly connected by a synchronous wheel and a synchronous belt, so that the driving shaft 209 can simultaneously drive the plurality of driven shafts 213 to rotate.

[0024] Please refer toFigure 1 And Figure 4 The adjusting mechanism 4 comprises two movable baffles 401, one end of each of the two movable baffles 401 is rotationally connected with the inner wall of the body 1, the opposite end of each of the two movable baffles 401 is provided as a free end, one end of each of the two movable baffles 401 away from the free end is fixedly connected with a worm gear 402, one side of each of the two worm gears 402 is provided with a worm 403 with opposite screw directions, so that the two worm gears 402 can rotate in opposite directions, thereby driving the two movable baffles 401 to rotate in opposite directions, the two worms 403 are fixedly connected with a connecting shaft 404, the end of the connecting shaft 404 is fixedly connected with an adjusting motor 405, and a cooling fan is arranged at the bottom of the movable baffle 401, so that the ceramsite can be air-cooled during falling, the adjusting motor 405 can drive the connecting shaft 404 to rotate, the connecting shaft 404 drives the two worms 403 with opposite screw directions to rotate, the worms 403 drive the worm gears 402 to rotate, and the worm gears 402 drive the movable baffles 401 to rotate, thereby changing the opening size between the two movable baffles 401, so as to adjust the falling speed of the ceramsite.

[0025] When working, the driving motor 205 drives the sector gear 204 to rotate, the sector gear 204 rotates in turn to engage with the two racks 203, and in turn drives the two racks 203 to move in opposite directions, so that the movable seat 201 can be continuously reciprocated by the two racks 203, the movable seat 201 drives the receiving box 206 to move, so that the ceramsite in the receiving box 206 is continuously shaken, and in this process, the receiving box 206 drives the driving gear 210 to roll on the fixed tooth track 211, the driving gear 210 drives the driving shaft 209 to rotate, the driving shaft 209 rotates at the same time to drive the plurality of driven shafts 213 to rotate, the driven shafts 213 drive the stirring plate 215 to rotate, and the ceramsite is turned over, so that the ceramsite can be fully cooled, and the cooling effect is effectively improved.

[0026] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by those skilled in the art.

Claims

1. A uniform cooler for ceramsite production, comprising a machine body (1), characterized in that: The top of the machine body (1) is provided with a feeding port (3), the bottom of the feeding port (3) is provided with an adjusting mechanism (4), and the bottom of the adjusting mechanism (4) is provided with a uniform cooling mechanism (2); The uniform cooling mechanism (2) comprises a movable seat (201), the bottom of the movable seat (201) is slidably connected with guide rails (202), one end of the movable seat (201) is fixedly connected with two racks (203), a sector gear (204) is arranged between the two racks (203), the end of the sector gear (204) is fixedly connected with a driving motor (205), a receiving box (206) is inserted into the movable seat (201), one side of the receiving box (206) is provided with a fixed bolt (207), one end of the receiving box (206) is provided with a threaded joint (208), the receiving box (206) is rotatably connected with a driving shaft (209) inside, one end of the driving shaft (209) is fixedly connected with a driving gear (210), one side of the driving gear (210) is provided with a fixed toothed rail (211), a plurality of driven shafts (213) are arranged at the bottom of the driving shaft (209), a plurality of stirring plates (215) are fixedly connected to each of the driven shafts (213), a driving gear (212) is fixedly connected to the end of the driving shaft (209) away from the driving gear (210), a driven gear (214) is fixedly connected to the end of one of the driven shafts (213), and the plurality of driven shafts (213) are transmissionally connected.

2. A uniform cooler for ceramsite production according to claim 1, characterized in that: The two guide rails (202) are fixedly installed on the inner bottom surface of the machine body (1), and the two guide rails (202) are symmetrically arranged at the bottom of the movable seat (201).

3. A uniform cooler for ceramsite production according to claim 1, characterized in that: The tooth grooves of the two racks (203) are oppositely arranged, and the sector gear (204) is matched with the two racks (203).

4. A uniform cooler for ceramsite production according to claim 1, characterized in that: The inner wall of the receiving box (206) is hollow, and the inner wall of the receiving box (206) is in communication with the threaded joint (208).

5. A uniform cooler for ceramsite production as claimed in claim 1, wherein: The fixed toothed rail (211) is fixedly installed on the inner wall of the machine body (1) by bolts, and the driving gear (210) is engaged with the fixed toothed rail (211).

6. A uniform cooler for ceramsite production according to claim 1, characterized in that: The driving gear (212) is engaged with the driven gear (214), and the plurality of driven shafts (213) are transmissionally connected through synchronous wheels and synchronous belts.

7. A uniform cooler for ceramsite production as claimed in claim 1, wherein: The adjusting mechanism (4) comprises two movable baffles (401), one end of each of the two movable baffles (401) is rotatably connected with the inner wall of the machine body (1), and the opposite ends of the two movable baffles (401) are free ends.

8. A uniform cooler for ceramsite production according to claim 7, characterized in that: One end of each of the two movable baffles (401) away from the free end is fixedly connected with a worm gear (402), one side of each of the two worm gears (402) is provided with a worm (403) with opposite screw directions, a connecting shaft (404) is fixedly connected between the two worms (403), and the end of the connecting shaft (404) is fixedly connected with an adjusting motor (405).

Citation Information

Patent Citations

  • Uniform cooling device for ceramsite production

    CN215892947U