Mechanism for removing water after water cooling of thin film
By using a sliding connection component and a cylinder-driven adjustment roller spacing, combined with spring support and brush cleaning, the problem of film deformation and indentation caused by fixed roller connection is solved, achieving efficient water removal and convenient maintenance for films of different specifications.
Patent Information
- Application Number
- CN202520160022.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-23
AI Technical Summary
The existing method of fixing the pressure rollers is suitable for films of a single specification. When processing films of different specifications, it is easy to cause film deformation and surface indentation, which affects the performance.
It employs a sliding connecting component and cylinder drive to adjust the distance between the moving roller and the fixed roller, combined with springs to provide elastic support and brush cleaning, adapting to different film specifications, and enhancing stability through cross blocks and cross grooves, enabling quick installation and disassembly.
It improves the adaptability and practicality of the dewatering device, avoids film deformation and indentation, ensures the dewatering effect, and facilitates maintenance and replacement of rollers.
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Figure CN223726745U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to thin film production equipment technical field especially relates to thin film water cooling after water removal mechanism. BACKGROUND
[0002] Thin film water cooling is a process method for cooling the formed thin film by using heat conduction principle and taking water as cooling medium in thin film production, and the common ways include water-cooled roller cooling, spray cooling and soaking cooling. It is very necessary to use water removal mechanism after water cooling, from the product quality angle, can prevent water spot and water stain, avoid leaving marks due to moisture evaporation to affect the appearance and transparency of the thin film, can also prevent the adhesion between the thin film layers, avoid moisture penetration to affect the physical properties, ensure the stable and consistent tensile strength, flexibility and the like. From the equipment maintenance, can prevent the corrosion of moisture to guide roller, winding roller and other equipment components, reduce the risk of short circuit, poor lubrication and other faults caused by moisture entering the electrical or transmission system.
[0003] The existing water removal mechanism generally includes extrusion water removal mechanism, blowing water removal mechanism and suction water removal mechanism, wherein the extrusion water removal mechanism is usually composed of two or more compression rollers, the thin film passes between the compression rollers, and the water on the surface of the thin film is extruded by the pressure applied by the compression rollers.
[0004] But the existing compression roller is mostly connected in a direct fixed way in the using process, which is usually only suitable for the same specification of thin film, and when different specifications of thin film need to be removed, the thin film may be deformed and the surface may have indentation, thereby causing the problem of affecting the use effect. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a thin film water cooling after water removal mechanism, which aims at improving the problem that the compression roller in the prior art is mostly connected in a direct fixed way, which is mostly suitable for single specification of thin film, and when different specifications of thin film are processed, the thin film is easy to be deformed and indentation appears, thereby causing the problem of affecting the use effect.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a thin film water cooling after water removal mechanism, comprising a base, a supporting seat is fixedly connected to the upper surface of the base, a fixed plate is fixedly connected in the supporting seat, a connecting assembly for extruding water is installed on the upper surface of the fixed plate;
[0007] The connecting assembly comprises a sliding seat, the lower surface of the sliding seat is slidably connected to the upper surface of a fixed plate, the upper surface of the fixed plate is fixedly connected with a gas cylinder, the output end of the gas cylinder is fixedly connected with a connecting block, one side of the outer wall of the connecting block is fixedly connected to one side of the outer wall of the sliding seat, a mounting frame two is rotatably connected in the sliding seat, a moving roller is arranged on one side of the outer wall of the mounting frame two, a mounting frame one is rotatably connected in the support seat, a fixed roller is arranged on one side of the outer wall of the mounting frame one, and a cleaning assembly for cleaning the moving roller and the fixed roller is mounted on one side of the outer wall of the support seat.
[0008] Further, the cleaning assembly comprises a fixing frame, one side of the outer wall of the fixing frame is fixedly connected to one side of the outer wall of the support seat, a spring one is fixedly connected in the fixing frame, one end of the spring one is fixedly connected with a brush, and one side of the outer wall of the brush is slidably connected in the fixing frame.
[0009] Further, the upper surface of the support seat is fixedly connected with a mounting plate, a rotating roller one is rotatably connected in the mounting plate, and a rotating roller two is rotatably connected in the mounting plate.
[0010] Further, the sliding seat is rotatably connected with the mounting frame two, and the mounting frame two is fixedly connected with a cross block on one side of the outer wall.
[0011] Further, the cross block is used for increasing the stability connected with the moving roller.
[0012] Further, a cross groove is formed in the moving roller, and one side of the outer wall of the cross block is slidably connected in the cross groove.
[0013] Further, a spring two is fixedly connected in the mounting frame two, one end of the spring two is fixedly connected with a clamping block, and a rotating shaft is rotatably connected in the clamping block.
[0014] Further, one side of the outer wall of the rotating shaft is fixedly connected in the mounting frame two, the upper surface of the clamping block is fixedly connected with a button, and one side of the outer wall of the clamping block is slidably connected in the moving roller.
[0015] The utility model has the advantages of the following beneficial effects:
[0016] 1、in the utility model, through setting up the connecting assembly of slidable, driving sliding seat removal with gas cylinder, thereby change the distance between moving roller and fixed roller, make it can adapt to different specifications of film, again through spring one provides elastic support, make the brush close to the roll surface, realize the effect of synchronous cleaning roll surface in the operation process, make the roll surface have good contact with film in the extrusion water removal process, further realize the enhancement water removal effect, so solve the problem that the pressure roller in the prior art is suitable for single specification film, when processing different specifications of film, easy to make the film deformation, appear the indentation, further cause the problem of affecting the use effect, improve the practicality of device.
[0017] 2、The utility model discloses, mobile roller is helped installation frame two, the cooperation of cross block and cross groove, strengthened its with the stability of the connection of sliding seat, and through the help of spring two and pivot, realize the clamping in mobile roller, realize the effect of quick installation, finally through button can conveniently make the clamping of card block with mobile roller is removed, realized the effect of convenient disassembly replacement maintenance, therefore improved the practicality of device. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The utility model discloses a three-dimensional structure schematic diagram of thin film water cooling post water removing mechanism is provided;
[0019] Figure 2 The utility model discloses a mobile roller part structure schematic diagram of thin film water cooling post water removing mechanism is provided;
[0020] Figure 3 The utility model discloses a brush part structure schematic diagram of thin film water cooling post water removing mechanism is provided.
[0021] LEGEND:
[0022] 1, base plate;2, support seat;3, fixed plate;4, mounting plate;5, rotating roller one;6, rotating roller two;7, fixed roller;8, mobile roller;9, installation frame one;10, fixed frame;11, spring one;12, brush;13, pneumatic cylinder;14, connecting block;15, sliding seat;16, installation frame two;17, cross block;18, button;19, card block;20, pivot;21, spring two;22, cross groove. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0024] REFERENCE Figure 1 , Figure 2 and Figure 3The utility model provides an embodiment: thin film water -cooling after water removal mechanism, including base 1, base 1 is as the basic support structure of whole device, provides stable load platform for the support seat 2 of upper, ensure that the whole water removal mechanism is stable in the running process, the upper surface fixedly connected with support seat 2 on base 1, support seat 2 inside fixedly connected with fixed plate 3, install the connecting assembly for extruding water removal on the upper surface of fixed plate 3, and the connecting assembly includes sliding seat 15, and the lower surface sliding connection of sliding seat 15 is on the upper surface of fixed plate 3, and its sliding function is driven by the cylinder 13 fixedly connected on the upper surface of fixed plate 3, and the upper surface fixedly connected with cylinder 13 on fixed plate 3, and the output end fixedly connected with connecting block 14 of cylinder 13, and connecting block 14 outer wall one side is fixedly connected in the outer wall one side of sliding seat 15, when facing different thicknesses of film, by changing the roll spacing, avoid the deformation or surface indentation of film in the water removal process due to improper pressure, ensure the effectiveness of water removal operation and the quality of film, and sliding seat 15 is rotatably connected with mounting bracket two 16 in the inside, and mounting bracket two 16 outer wall one side is provided with movable roller 8, and support seat 2 is rotatably connected with mounting bracket one 9 in the inside, when film passes, under the extrusion of fixed roller 7 and movable roller 8, the moisture on the surface of film is extruded, to realize the purpose of water removal, and mounting bracket one 9 outer wall one side is provided with fixed roller 7, and support seat 2 outer wall one side is installed for the cleaning assembly of movable roller 8 and fixed roller 7, and the cleaning assembly includes fixed frame 10, and fixed frame 10 outer wall one side is fixedly connected in the outer wall one side of support seat 2, and fixed frame 10 inside fixedly connected with spring one 11, and the fixed frame 10 in cleaning assembly plays the role of fixed and supported, and the spring one 11 fixedly connected in its inside provides elastic support for brush 12, and one end of spring one 11 is fixedly connected with brush 12, and brush 12 outer wall one side is slidingly connected in fixed frame 10 inside, in the water removal process, along with the rotation of roller body, brush 12 can closely adhere to the roll surface of movable roller 8 and fixed roller 7, and timely clean the impurities, moisture or dirt etc. attached on the roll surface in the water removal process. Keep the roll surface clean to help ensure that the film and roll surface always maintain good contact.
[0025] Refer to Figure 2 And Figure 3The upper surface of the supporting base 2 is fixedly connected with a mounting plate 4, the inside of the mounting plate 4 is rotatably connected with a rotating roller one 5, and the inside of the mounting plate 4 is rotatably connected with a rotating roller two 6. They play an important guiding and auxiliary conveying role in the transmission process of the film. The inside of the sliding base 15 is rotatably connected with a mounting frame two 16, one side of the outer wall of the mounting frame two 16 is fixedly connected with a cross block 17, the cross block 17 is used for increasing the stability connected with the moving roller 8, the inside of the moving roller 8 is provided with a cross groove 22, the cross block 17 is matched with the cross groove 22 in the inside of the moving roller 8, plays an important role in increasing the stability connected with the moving roller 8, ensures that the moving roller 8 will not deviate or shake in the process of extruding water, one side of the outer wall of the cross block 17 is slidably connected in the inside of the cross groove 22, the inside of the mounting frame two 16 is fixedly connected with a spring two 21, the spring two 21 provides elastic force for the clamping block 19, so that it forms an adjustable clamping structure with the moving roller 8, one end of the spring two 21 is fixedly connected with the clamping block 19, the clamping block 19 is clamped into the inside of the moving roller 8 under the action of the spring two 21, firmly fixes the moving roller 8 on the mounting frame two 16, the inside of the clamping block 19 is rotatably connected with a rotating shaft 20, one side of the outer wall of the rotating shaft 20 is fixedly connected in the inside of the mounting frame two 16, the upper surface of the clamping block 19 is fixedly connected with a button 18, one side of the outer wall of the clamping block 19 is slidably connected in the inside of the moving roller 8, when it is necessary to maintain, replace or adjust the moving roller 8, press the button 18 on the upper surface of the clamping block 19, the clamping block 19 will rotate under the action of the rotating shaft 20, release the clamping with the moving roller 8, facilitate the operating personnel to disassemble the moving roller 8 from the mounting frame two 16.
[0026] Working principle: in the film water cooling after the water removal mechanism works, first according to the specification of the film to be processed, start the cylinder 13, the output end of the cylinder 13 through the connecting block 14 drive sliding seat 15 on the surface of the fixed plate 3 sliding, so as to adjust the distance between the moving roller 8 and the fixed roller 7, make it adapt to the film thickness, avoid the film deformation or indentation in the process of water removal due to improper pressure; when the film enters the water removal mechanism, under the extrusion of the fixed roller 7 and the moving roller 8, the water on the surface of the film is extruded, in this process, the cleaning assembly in the outer wall side of the support seat 2 plays a role, the spring one 11 fixedly connected in the fixed frame 10 of the cleaning assembly provides elastic support for the brush 12, so that the brush 12 closely contacts the roller surface of the moving roller 8 and the fixed roller 7, with the rotation of the roller body, the brush 12 can clean the impurities, moisture or dirt etc. attached to the roller surface in the process of water removal in time, ensure that the roller surface always keeps clean, and then ensure the good contact between the film and the roller surface, maintain stable water removal effect; when the moving roller 8 needs to be repaired or replaced, press the button 18 on the clamping block 19, under the cooperation of the spring two 21 and the shaft 20, the clamping block 19 can rotate around the shaft 20, realize the clamping block 19 to release the clamping with the inside of the moving roller 8, the operator can conveniently disassemble the moving roller 8 from the mounting frame two 16, when the moving roller 8 is installed after the repair or replacement operation, the cross block 17 can be directly clamped with the cross slot 22.
[0027] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A water removal mechanism for a film after water cooling, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected with a support seat (2), the inside of the support seat (2) is fixedly connected with a fixed plate (3), and the upper surface of the fixed plate (3) is provided with a connecting assembly for extruding water; The connecting assembly comprises a sliding seat (15) which is slidingly connected to the upper surface of the fixed plate (3), the upper surface of the fixed plate (3) is fixedly connected with a gas cylinder (13), the output end of the gas cylinder (13) is fixedly connected with a connecting block (14), one side of the outer wall of the connecting block (14) is fixedly connected to one side of the outer wall of the sliding seat (15), the inside of the sliding seat (15) is rotatably connected with a mounting rack two (16), one side of the outer wall of the mounting rack two (16) is provided with a moving roller (8), the inside of the support seat (2) is rotatably connected with a mounting rack one (9), one side of the outer wall of the mounting rack one (9) is provided with a fixed roller (7), and the outer wall of the support seat (2) is provided with a cleaning assembly for cleaning the moving roller (8) and the fixed roller (7).
2. The thin film water post-cooling removal mechanism according to claim 1, characterized in that: The cleaning assembly comprises a fixed rack (10) which is fixedly connected to one side of the outer wall of the support seat (2), the inside of the fixed rack (10) is fixedly connected with a spring one (11), one end of the spring one (11) is fixedly connected with a brush (12), and one side of the outer wall of the brush (12) is slidingly connected to the inside of the fixed rack (10).
3. The thin film water post-cooling removal mechanism according to claim 1, wherein: The upper surface of the support seat (2) is fixedly connected with a mounting plate (4), the inside of the mounting plate (4) is rotatably connected with a rotating roller one (5), and the inside of the mounting plate (4) is rotatably connected with a rotating roller two (6).
4. The thin film water post-cooling removal mechanism of claim 1, wherein: The inside of the sliding seat (15) is rotatably connected with a mounting rack two (16), and one side of the outer wall of the mounting rack two (16) is fixedly connected with a cross block (17).
5. The thin film water post-cooling removal mechanism according to claim 4, wherein: The cross block (17) is used to increase the stability connected with the moving roller (8).
6. The thin film water post-cooling removal mechanism according to claim 5, wherein: The inside of the moving roller (8) is provided with a cross groove (22), and one side of the outer wall of the cross block (17) is slidingly connected to the inside of the cross groove (22).
7. The thin film water post-cooling removal mechanism of claim 4, wherein: The inside of the mounting rack two (16) is fixedly connected with a spring two (21), one end of the spring two (21) is fixedly connected with a clamping block (19), and the inside of the clamping block (19) is rotatably connected with a rotating shaft (20).
8. The thin film water post-cooling removal mechanism according to claim 7, wherein: One side of the outer wall of the rotating shaft (20) is fixedly connected to the inside of the mounting rack two (16), the upper surface of the clamping block (19) is fixedly connected with a button (18), and one side of the outer wall of the clamping block (19) is slidingly connected to the inside of the moving roller (8).