Automatic testing fixture for water-air intercooler
By designing an automated inspection tool for water-air coolers, and employing a hole position detection head, guide rails, and drive mechanism for automated inspection, the problems of low accuracy and low efficiency of traditional manual inspection are solved, achieving efficient and accurate hole position detection.
Patent Information
- Application Number
- CN202423280453.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional manual inspection of water-air coolers is inaccurate and inefficient.
Design an automatic inspection tool for water-air coolers, including an inspection table, positioning fixture and inspection fixture, and adopt a hole position detection head, guide rail, slider and drive mechanism to realize the automatic detection of hole size and position of water-air coolers.
This improved the accuracy and efficiency of detection, enabling automated and efficient detection of the borehole positions in water-air coolers.
Smart Images

Figure CN223726996U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to workpiece testing fixture technical field especially relates to a kind of for water air cooler automatic testing fixture. BACKGROUND
[0002] Water air cooler is with water as cooling medium, mainly used for the cooling of the supercharged air of engine of vehicle, ship, generator set etc., belongs to energy-saving and environment-friendly product, is conducive to increasing power and reducing emission.
[0003] Water air cooler needs to detect the position of corresponding feature on workpiece after processing, judges whether the workpiece to be detected has been processed and assembled in place, but, the traditional water air cooler feature detection mode is mostly to detect the position of corresponding feature on workpiece manually, its detection accuracy cannot be controlled, and detection efficiency is lower. UTILITY MODEL CONTENT
[0004] Therefore, the utility model provides a kind of for water air cooler automatic testing fixture, to solve the problem of the way of manually detecting water air cooler in prior art, accuracy cannot be controlled and detection efficiency is lower.
[0005] To achieve one or part or all of the above purposes or other purposes, the utility model provides: a kind of for water air cooler automatic testing fixture, comprising: detection table, positioning tool and several detection tool, the positioning tool and the detection tool are installed on the detection table, the positioning tool is used to fix the water air cooler to be detected, the detection tool is used to detect the water air cooler to be detected;
[0006] The detection tool includes hole position detection head, guide rail, sliding block and drive mechanism, the hole position detection head is used to detect the size and position of the hole position to be detected on water air cooler, the guide rail is arranged on the detection table along the axial direction of the hole position to be detected on water air cooler, the sliding block is slidably connected on the guide rail, the hole position detection head is installed on the sliding block, the drive mechanism is arranged on the side of the guide rail, the drive mechanism is drivingly connected with the sliding block, and the hole position detection head can be moved back and forth along the guide rail.
[0007] Preferably, the both ends of the guide rail are respectively provided with limit posts, and the limit posts are used to limit the sliding stroke of the sliding block.
[0008] Preferably, the positioning tool includes several positioning struts and positioning pressure rods, the positioning struts are used to position and support the bottom of water air cooler, and the positioning pressure rods are used to abut against the top of water air cooler.
[0009] Preferably, a positioning pin is arranged on the positioning support, and the positioning pin is used for being inserted into a positioning hole in the bottom of the water-air cooler.
[0010] Preferably, a plurality of anti-misloading detectors are arranged on the detection table, and the anti-misloading detectors are used for detecting whether the gaskets of the water-air cooler are installed.
[0011] Preferably, a stamping mechanism is arranged on the detection table, and the stamping mechanism is used for stamping a detection qualified chapter on the cover of the water-air cooler.
[0012] Preferably, the stamping mechanism comprises a driving cylinder and an elastic stamping head, and the elastic stamping head is connected to the extension end of the driving cylinder.
[0013] Preferably, a mounting rack is arranged at the bottom of the detection table, and a control box is arranged in the mounting rack, and the control box is electrically connected to the positioning tool and the detection tool respectively.
[0014] Preferably, a plurality of operation buttons are arranged on the side surface of the mounting rack, and the operation buttons are electrically connected to the control box.
[0015] Preferably, a plurality of universal wheels are arranged at the bottom of the mounting rack.
[0016] The embodiment of the present application has the following beneficial effects:
[0017] After the automatic detection tool for the water-air cooler is adopted, the hole position on the water-air cooler to be detected is detected by the detection tool, and the hole position detection head can be automatically moved to the hole position to be detected along the guide sliding rail under the driving of the sliding block and the driving mechanism, so that the position and size of the hole position to be detected are detected, and the accuracy and efficiency of detection are greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0019] Among them:
[0020] Figure 1 Structure diagram of the automatic detection tool for the water-air cooler according to the present application Figure 1 ;
[0021] Figure 2 Structure diagram of the automatic detection tool for the water-air cooler according to the present application Figure 2 ;
[0022] Figure 3 The utility model provides a plan view for automatic gauge for water air cooler,
[0023] Figure 4 The structure schematic drawing of detection tool for automatic gauge for water air cooler of the utility model,
[0024] Figure 5 The structure schematic drawing of positioning pillar for automatic gauge for water air cooler of the utility model,
[0025] Figure 6 The structure schematic drawing of positioning pressure bar for automatic gauge for water air cooler of the utility model,
[0026] Figure 7 The structure schematic drawing of leakproof loading detector for automatic gauge for water air cooler of the utility model,
[0027] Figure 8 The structure schematic drawing of stamping mechanism for automatic gauge for water air cooler of the utility model.
[0028] Reference signs: 10, detection table; 11, leakproof loading detector; 12, stamping mechanism; 121, drive cylinder; 122, elastic stamping head; 13, mounting frame; 131, universal wheel; 14, control box; 15, operation button; 20, positioning tool; 21, positioning pillar; 22, positioning pressure bar; 23, positioning pin; 30, detection tool; 31, hole position detection head; 32, guide slide rail; 33, sliding block; 34, drive mechanism; 35, limiting column; 40, water air cooler to be detected. DETAILED DESCRIPTION
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs; the terms used in the specification of the application are only for the purpose of describing the specific embodiments, and are not intended to limit the utility model; the terms "include" and "have" and any variations thereof in the specification and claims of the utility model and the above description of drawings are intended to cover the non-exclusive inclusion; the terms "first", "second" and the like in the specification and claims of the utility model or the above description of drawings are used to distinguish different objects, and are not intended to describe a particular order.
[0030] Reference to“an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase“in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily all referring to a common embodiment, or an embodiment that is independent of other embodiments. Those skilled in the art will appreciate that the embodiments described herein can be combined with other embodiments.
[0031] In order to make the technical field personnel better understand the application scheme, the technical scheme in the embodiment of the application will be clearly and completely described below in conjunction with the drawings.
[0032] As Figures 1-8 shown, the application provides an embodiment.
[0033] The utility model discloses an automatic gauge for water air cooler, including: detection platform 10, positioning tool 20 and a plurality of detection tool 30, detection platform 10 is horizontal mesa, positioning tool 20 and detection tool 30 are installed on detection platform 10, positioning tool 20 is used for fixing the water air cooler of detection, and detection tool 30 is used for detecting the water air cooler of detection. Specifically, detection tool 30 includes hole position detection head 31, guide slide rail 32, sliding block 33 and drive mechanism 34, hole position detection head 31 is used for detecting the size and position of the hole position of detection on water air cooler, guide slide rail 32 is set on detection platform 10 along the axial direction of the hole position of detection on water air cooler, sliding block 33 is slidably connected on guide slide rail 32, hole position detection head 31 is installed on sliding block 33, drive mechanism 34 is set on the side of guide slide rail 32, drive mechanism 34 is drivenly connected with sliding block 33, and hole position detection head 31 can be driven to move back and forth along guide slide rail 32, sliding block 33 can move with hole position detection head 31 to the hole position of detection on water air cooler, and the size and position of the hole position of detection are detected, if the hole position is qualified, then hole position detection head 31 and the hole position can be smoothly docked, if it is not possible to dock smoothly, then the detection is unqualified, the docking condition of hole position detection head 31 and the hole position can be judged according to the vision of manual, also can be judged according to the push stroke of hole position detection head 31. The bottom of detection platform 10 is provided with mounting bracket 13, control box 14 is arranged in mounting bracket 13, control box 14 is electrically connected with positioning tool 20 and detection tool 30 respectively, a plurality of operating buttons 15 are installed on the side of mounting bracket 13, operating button 15 is electrically connected with control box 14, and operating personnel can control the electric parts of detection tool 30 and positioning tool 20 through operating button 15, to realize the automation of detection. After the above automatic gauge for water air cooler is used, the hole position on the water air cooler of detection is detected through the detection tool 30 arranged, wherein hole position detection head 31 can be automatically moved to the hole position of detection along guide slide rail 32 under the driving of sliding block 33 and drive mechanism 34, and the position and size of the hole position of detection are detected, and the accuracy and efficiency of detection are greatly improved.
[0034] Further, the two ends of guide slide rail 32 are respectively provided with limiting posts 35, the limiting posts 35 can be arranged on guide slide rail 32 or the side of guide slide rail 32, and the limiting posts 35 are used for limiting the sliding stroke of sliding block 33, so that sliding block 33 will not be separated from guide slide rail 32.
[0035] Specifically, the positioning tool 20 comprises positioning supports 21 and positioning pressure rods 22, the positioning supports 21 are used for positioning and supporting the bottom of the water air cooler, positioning pins 23 are arranged on the positioning supports 21, the positioning pins 23 are used for being inserted into the positioning holes of the bottom of the water air cooler, the positioning pressure rods 22 are used for abutting against the top of the water air cooler, the positioning pressure rods 22 can adjust the lifting height by using the air cylinder, and the positioning supports 21 and the positioning pressure rods 22 are matched with each other, so that the water air cooler to be detected is fixed on the preset position of the detection table 10, and the next step detection is facilitated.
[0036] Further, the detection table 10 is provided with a plurality of leak-proof mounting detectors 11, the leak-proof mounting detectors 11 are used for detecting whether the gaskets of the water air cooler are mounted.
[0037] Further, the detection table 10 is provided with a stamping mechanism 12, the stamping mechanism 12 is used for stamping a detection qualified chapter on the water air cooler, the stamping mechanism 12 comprises a driving air cylinder 121 and an elastic stamping head 122, the elastic stamping head 122 is connected to the extension end of the driving air cylinder 121, and the driving air cylinder 121 can drive the elastic stamping head 122 to stamp on the surface of the detection qualified water air cooler.
[0038] Further, the bottom of the mounting frame 13 is provided with a plurality of universal wheels 131, so that the whole detection tool can be moved by the operator.
[0039] Obviously, the above-described embodiments are only some embodiments of the present application, rather than all the embodiments, the preferred embodiments of the present application are given in the drawings, but the patent range of the present application is not limited. The present application can be realized in many different forms, and the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace some technical features. Any equivalent structure made by using the contents of the present application specification and drawings, directly or indirectly applied to other related technical fields, is also within the patent protection range of the present application.
Claims
1. An automatic gauge for a water air cooler characterized by, The utility model relates to a kind of air cooler detection device, including: Detection platform (10), positioning tool (20) and several detection tool (30), the positioning tool (20) and the detection tool (30) are installed on the detection platform (10), the positioning tool (20) is used to fix the water air cooler to be detected, and the detection tool (30) is used to detect the water air cooler to be detected; The detection tool (30) includes hole site detection head (31), guide slide rail (32), sliding block (33) and driving mechanism (34), the hole site detection head (31) is used to detect the size and position of the hole site to be detected on the water air cooler, the guide slide rail (32) is arranged on the detection platform (10) along the axial direction of the hole site to be detected on the water air cooler, the sliding block (33) is slidably connected to the guide slide rail (32), the hole site detection head (31) is installed on the sliding block (33), and the driving mechanism (34) is arranged on one side of the guide slide rail (32) in the same direction, the driving mechanism (34) is drivingly connected with the sliding block (33), and the hole site detection head (31) can be moved back and forth along the guide slide rail (32).
2. The automatic gauge for water air cooler according to claim 1, characterized in that, Two ends of the guide slide rail (32) are respectively provided with limit posts (35), and the limit posts (35) are used to limit the sliding stroke of the sliding block (33).
3. The automatic gauge for water air cooler according to claim 1, characterized in that, The positioning tool (20) includes a plurality of positioning struts (21) and positioning pressure rods (22), the positioning struts (21) are used to position and support the bottom of the water air cooler, and the positioning pressure rods (22) are used to abut against the top of the water air cooler.
4. The automatic gauge for water air cooler according to claim 3, characterized in that, The positioning struts (21) are provided with positioning pins (23), and the positioning pins (23) are used to be inserted into the positioning holes in the bottom of the water air cooler.
5. The automatic gauge for water air cooler according to claim 1, characterized in that, The detection platform (10) is provided with a plurality of leak-proof loading detectors (11), and the leak-proof loading detectors (11) are used to detect whether the gaskets of the water air cooler are installed.
6. The automatic gauge for water air cooler according to claim 1, characterized in that, The detection platform (10) is provided with a stamping mechanism (12), and the stamping mechanism (12) is used to stamp a detection qualified chapter on the water air cooler.
7. The automatic gauge for a water air-cooled cooler according to claim 6, characterized in that, The stamping mechanism (12) includes a driving cylinder (121) and an elastic stamping head (122), and the telescopic end of the driving cylinder (121) is connected with the elastic stamping head (122).
8. The automatic gauge for water air cooler according to claim 1, characterized in that, The bottom of the detection platform (10) is provided with a mounting rack (13), the mounting rack (13) is provided with a control box (14) inside, and the control box (14) is electrically connected with the positioning tool (20) and the detection tool (30) respectively.
9. The automatic gauge for a water air-cooled cooler according to claim 8, characterized in that, The side surface of the mounting rack (13) is provided with a plurality of operation buttons (15), and the operation buttons (15) are electrically connected with the control box (14).
10. The automatic gauge for a water air-cooled cooler according to claim 8, characterized in that, The bottom of the mounting rack (13) is provided with a plurality of universal wheels (131).