Detection tool for rapidly detecting size of end plate

By designing inspection fixtures with side frames and groove structures, the problems of insufficient inspection accuracy and low efficiency of heat exchanger tube fittings were solved, achieving rapid and accurate inspection results.

CN223727013UActive Publication Date: 2025-12-26ELO AUTOMATED STAINLESS STEEL TECH QINGDAO
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520166122.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-12-26
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing heat exchanger tube fitting inspection tools suffer from insufficient accuracy, low efficiency, and complex operation in dimensional inspection, mainly due to limitations in mechanical structure precision and operator skill levels.

Method used

A testing tool comprising a side frame and a groove structure was designed. By designing the side frame and using the side groove and vertical clamp, the position of the clamping plate is defined, and the clamping plate distance is determined according to the length of the heat exchanger tubes, thus achieving rapid testing.

Benefits of technology

It enables rapid and accurate detection of heat exchanger tube length, simplifies the operation process, improves detection efficiency and accuracy, and reduces human error.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223727013U_ABST
    Figure CN223727013U_ABST
Patent Text Reader

Abstract

The utility model provides a detection tool for rapidly detecting the size of an end plate, which comprises a side frame I, upper caulking grooves, vertical clamping seats and fixing holes, and is characterized in that the upper end of the side frame I is internally provided with a group of upper caulking grooves for movably embedding the vertical clamping seats at the upper end and positioning a front clamping plate and a rear clamping plate; the outer side surface of the first side frame is provided with a graduated scale used for detecting the length of the heat exchanger pipe fitting. A worker uses a first side caulking groove, a second side caulking groove, an upper caulking groove and a lower caulking groove to conduct position limiting movement on a plurality of sets of vertical clamping bases and a plurality of sets of side clamping bases, and the positions of a front clamping plate and a rear clamping plate are determined through the plurality of sets of vertical clamping bases and the plurality of sets of side clamping bases. And the distance between the front clamping plate and the rear clamping plate is determined according to the specific length of the to-be-detected heat exchanger pipe fitting, so that a worker can detect the length of the heat exchanger pipe fitting more quickly.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to heat exchanger pipe fitting gauge technical field relates to a kind of gauge of fast detection end plate size. BACKGROUND

[0002] The shortcomings of the existing heat exchanger pipe fitting gauge in size detection adjustment mainly reflect on insufficient precision, low efficiency and operation complexity. The reasons for these shortcomings are that traditional gauge design often relies on mechanical structure, and its precision is limited by manufacturing tolerance, wear and operator skill level, while the adjustment mechanism may be too simple to adapt to complex and variable detection requirements.

[0003] The conventional coping methods include using higher precision manufacturing processes and precision. However, the disadvantages of these methods are that the cost increases significantly because high-precision manufacturing processes and materials are usually expensive; while professional training can improve the skill level of operators, it cannot completely eliminate human errors, and the training cost and time investment are also factors that enterprises need to consider. Therefore, there is an urgent need for a gauge for fast detection of end plate size to solve the above problems. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model aims to provide a gauge for fast detection of end plate size to solve the problems raised in the background art.

[0005] The utility model realizes the following technical scheme: a gauge for fast detection of end plate size, comprising: a side frame one and a fixed hole, a group of upper embedding grooves for moving and embedding the upper vertical clamping seat and positioning the front clamping plate and the rear clamping plate are arranged inside the upper end of the side frame one;

[0006] A scale for detecting the length of heat exchanger pipe fitting is arranged on the outer surface of the side frame one, a group of side embedding grooves one for positioning the left side clamping seat are arranged inside the left side of the side frame one, a group of lower embedding grooves for positioning the lower vertical clamping seat are arranged inside the lower end of the side frame one, and a group of side embedding grooves two for positioning the right side clamping seat are arranged inside the right side of the side frame one. In actual use, the staff positions and moves a plurality of vertical clamping seats and a plurality of side clamping seats by using the side embedding grooves one, the side embedding grooves two, the upper embedding grooves and the lower embedding grooves, determines the positions of the front clamping plate and the rear clamping plate by the plurality of vertical clamping seats and the plurality of side clamping seats, and determines the distance between the front clamping plate and the rear clamping plate according to the specific length of the heat exchanger pipe fitting to be detected, so that the staff can detect the length of the heat exchanger pipe fitting more quickly.

[0007] As a preferred implementation, the front side cross-sectional specification of the side slot one, the side slot two, the upper slot and the lower slot are the same, and the inside and outside of the side slot one and the side slot two are respectively provided with a group of side clamping seats for positioning the external front clamping plate.

[0008] As a preferred implementation, the two groups of side clamping seats are respectively movably embedded with the side slot one and the side slot two, and are connected and fixed with the left and right ends of the side frame one through bolts.

[0009] As a preferred implementation, the inside and outside of the upper slot and the lower slot are respectively provided with a group of vertical clamping seats for positioning the upper and lower front clamping plates, and are connected and fixed with the inside of the upper and lower sides of the side frame one through bolts.

[0010] As a preferred implementation, the right end of the side frame one is provided with a group of front clamping plates for clamping and fixing the front side of a plurality of groups of heat exchanger pipe fittings, and the rear side of the right end of the side frame one is provided with a group of rear clamping plates for clamping and fixing the rear side of a plurality of groups of heat exchanger pipe fittings.

[0011] As a preferred implementation, the front clamping plate and the rear clamping plate have the same specification, and the inside of each is provided with the same number of front embedding holes and rear embedding holes, and between each group of horizontal lines provided with the front embedding holes and the rear embedding holes is provided with a group of heat exchanger pipe fittings to be detected in size. When the staff uses the front clamping plate and the rear clamping plate to measure the size of the detected heat exchanger pipe fittings, each group of front embedding holes and each group of rear embedding holes can independently position and clamp the separately detected heat exchanger pipe fittings, and facilitate the staff to quickly and intuitively check whether the heat exchanger pipe fittings meet the size standard.

[0012] As a preferred implementation, the right side of the front clamping plate and the rear clamping plate is provided with a group of side frames two for supporting and positioning the right side thereof, and the side frame one and the side frame two have the same specification and are arranged in parallel.

[0013] As a preferred implementation, the outside of the side frame one and the side frame two is provided with the same number of vertical clamping seats and side clamping seats, and the inside of the vertical clamping seats and the side clamping seats of the outside of the side frame one and the side frame two is respectively provided with a group of fixed holes for keeping the position fixed, and the inside of each group of fixed holes is provided with a group of fixed pins for positioning the same.

[0014] The beneficial effect of the utility model is that in actual use, the staff can more quickly detect the length of the heat exchanger pipe by using the side slot one, the side slot two, the upper slot and the lower slot to limit the position of the plurality of groups of vertical clamping seats and the plurality of groups of side clamping seats, and by using the plurality of groups of vertical clamping seats and the plurality of groups of side clamping seats to determine the position of the front clamping plate and the rear clamping plate, and by determining the distance between the front clamping plate and the rear clamping plate according to the specific length of the heat exchanger pipe to be detected, when the staff uses the front clamping plate and the rear clamping plate to measure the size of the detected heat exchanger pipe, each group of front embedding holes and each group of rear embedding holes can independently position and clamp the heat exchanger pipe to be detected, and the staff can quickly and intuitively check whether the heat exchanger pipe meets the size standard. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0016] Figure 1 It is a right oblique front side overhead structure schematic view of the utility model discloses a kind of detection tool for quickly detecting end plate size;

[0017] Figure 2 It is the front side overhead structure schematic view of the plurality of groups of vertical clamping seats and the plurality of groups of side clamping seats of the outer side of side frame one in the utility model discloses a kind of detection tool for quickly detecting end plate size;

[0018] Figure 3 It is Figure 1 It is the structure enlarged schematic view of inner A place;

[0019] In the drawing: 100-side frame one, 110-upper slot, 120-side slot one, 130-lower slot, 140-side slot two, 150-vertical clamping seat, 160-front clamping plate, 170-side clamping seat, 180-rear clamping plate, 190-front embedding hole, 200-rear embedding hole, 210-side frame two, 220-fixing hole. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present utility model.

[0021] Please refer to Figures 1-3 A kind of detection tool for quickly detecting end plate size, including: side frame one 100, upper embedding slot 110, vertical clamping seat 150 and fixed hole 220, the upper end of side frame one 100 is internally provided with a group of upper embedding slot 110 for the movement of upper vertical clamping seat 150 Embedding and front clamping plate 160 and rear clamping plate 180 are positioned;

[0022] The outer surface of side frame one 100 is provided with a scale for detecting the length of heat exchanger pipe, the left side of side frame one 100 is internally provided with a group of side embedding slot one 120 for positioning left side clamping seat 170, the lower end of side frame one 100 is internally provided with a group of lower embedding slot 130 for positioning lower vertical clamping seat 150, and the right side of side frame one 100 is internally provided with a group of side embedding slot two 140 for positioning right side clamping seat 170.

[0023] The front side view cross section of side embedding slot one 120, side embedding slot two 140, upper embedding slot 110 and lower embedding slot 130 is same, and the inside and outside of side embedding slot one 120 and side embedding slot two 140 are respectively provided with a group of side clamping seat 170 for positioning external front clamping plate 160.

[0024] Two groups of side clamping seat 170 are movably embedded with side embedding slot one 120 and side embedding slot two 140, and are connected and fixed with the left and right ends of side frame one 100 by bolts.

[0025] The inside and outside of upper embedding slot 110 and lower embedding slot 130 are respectively provided with a group of vertical clamping seat 150 for positioning upper and lower front clamping plate 160, and are connected and fixed with the inside of upper and lower sides of side frame one 100 by bolts.

[0026] The right end of side frame one 100 is provided with a group of front clamping plates 160 for clamping and fixing the front side of a plurality of groups of heat exchanger pipes, and the right end of side frame one 100 is provided with a group of rear clamping plates 180 for clamping and fixing the rear side of a plurality of groups of heat exchanger pipes.

[0027] The front clamping plate 160 and the rear clamping plate 180 are same in size, and the inside of each is provided with the same number of front embedding holes 190 and rear embedding holes 200, and a group of heat exchanger pipes to be detected in size is arranged between each group of horizontal lines.

[0028] The right side of front clamping plate 160 and rear clamping plate 180 is provided with a group of side frames two 210 for supporting and positioning the right side thereof, and the side frame one 100 and the side frame two 210 are same in size and arranged in parallel.

[0029] The same number of vertical clamps 150 and side clamps 170 are provided on the outer side of side frame 100 and side frame 210. The vertical clamps 150 and side clamps 170 on the outer side of side frame 100 and side frame 210 are respectively provided with a set of fixing holes 220 for maintaining the position, and each set of fixing holes 220 is provided with a set of fixing bolts for positioning.

[0030] Please see Figures 1-3 As the first embodiment of this utility model: In actual use, the operator uses the side groove 120, the side groove 2 140, the upper groove 110 and the lower groove 130 to limit the position movement of several sets of vertical clamps 150 and several sets of side clamps 170, and uses several sets of vertical clamps 150 and several sets of side clamps 170 to determine the position of the front clamp 160 and the rear clamp 180, and determines the distance between the front clamp 160 and the rear clamp 180 according to the specific length of the heat exchanger tube to be tested, so that the operator can test the length of the heat exchanger tube more quickly.

[0031] Please see Figures 1-3 As a second embodiment of this utility model: based on the description in the above embodiments, further, when the staff uses the front clamping plate 160 and the rear clamping plate 180 to measure the size of the heat exchanger tubes to be tested, each set of front recessed holes 190 and each set of rear recessed holes 200 can independently limit and clamp the heat exchanger tubes to be tested, and facilitate the staff to quickly and intuitively check whether the heat exchanger tubes are suitable for the size standard.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A gauge for quickly detecting the size of an end plate, comprising: The side frame one (100), the upper embedding groove (110), the vertical clamping seat (150) and the fixing hole (220) are characterized in that: a group of upper embedding grooves (110) for the upper vertical clamping seat (150) to move and embed and the front clamping plate (160) and the rear clamping plate (180) to position are arranged on the inner upper end of the side frame one (100). The outer side surface of the side frame one (100) is provided with a scale for detecting the length of the heat exchanger pipe, the inner left side of the side frame one (100) is provided with a group of side embedding grooves one (120) for positioning the left side clamping seat (170), the inner lower end of the side frame one (100) is provided with a group of lower embedding grooves (130) for positioning the lower vertical clamping seat (150), and the inner right side of the side frame one (100) is provided with a group of side embedding grooves two (140) for positioning the right side clamping seat (170).

2. The gauge of claim 1, wherein: The front side cross-sectional specifications of the side embedding groove one (120), the side embedding groove two (140), the upper embedding groove (110) and the lower embedding groove (130) are the same, and a group of side clamping seats (170) for positioning the outer front clamping plate (160) are arranged in the inner side and the outer side of the side embedding groove one (120) and the side embedding groove two (140).

3. The gauge of claim 2, wherein: The two groups of side clamping seats (170) are movably embedded with the side embedding groove one (120) and the side embedding groove two (140) respectively, and are connected and fixed with the left and right ends of the side frame one (100) through bolts.

4. The gauge of claim 1, wherein: A group of vertical clamping seats (150) for positioning the upper and lower front clamping plates (160) are arranged in the inner side and the outer side of the upper embedding groove (110) and the lower embedding groove (130) respectively, and are connected and fixed with the inner upper and lower sides of the side frame one (100) through bolts.

5. The gauge of claim 4, wherein: A group of front clamping plates (160) for clamping and fixing the front sides of a plurality of groups of heat exchanger pipe are arranged on the front side of the right end of the side frame one (100), and a group of rear clamping plates (180) for clamping and fixing the rear sides of a plurality of groups of heat exchanger pipe are arranged on the rear side of the right end of the side frame one (100).

6. The gauge of claim 5, wherein: The front clamping plate (160) and the rear clamping plate (180) have the same specification, and the same number of front embedding holes (190) and rear embedding holes (200) are arranged in the inner sides of the front clamping plate (160) and the rear clamping plate (180), and a group of heat exchanger pipes with a size to be detected are arranged between each group of horizontally arranged front embedding holes (190) and rear embedding holes (200).

7. The gauge of claim 6, wherein: A group of side frames two (210) for supporting and positioning the right sides of the front clamping plate (160) and the rear clamping plate (180) are arranged on the right sides of the front clamping plate (160) and the rear clamping plate (180), the side frame one (100) and the side frame two (210) have the same specification and are arranged in parallel.

8. The gauge of claim 7, wherein: The same number of vertical clamping seats (150) and side clamping seats (170) are arranged on the outer sides of the side frame one (100) and the side frame two (210), a group of fixing holes (220) for keeping the positions fixed are arranged in the inner sides of the vertical clamping seats (150) and the side clamping seats (170) on the outer sides of the side frame one (100) and the side frame two (210), and a group of fixing pins for positioning the fixing holes (220) are arranged in the inner sides of each group of fixing holes (220).