Faucet testing device
By using the ventilation module and rotary cylinder of the faucet testing device to drive the faucet handle to rotate without contact, the problem of severe handle wear in traditional testing is solved, resulting in lower wear, higher testing accuracy, and extended handle lifespan.
Patent Information
- Application Number
- CN202520075629.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-13
AI Technical Summary
In traditional faucet handle life testing, the handle switch suffers severe wear due to frequent friction, affecting its appearance and function, and increasing replacement costs.
A faucet testing device is used, which drives the faucet handle to rotate in a non-contact manner by using an air ventilation module and a rotary cylinder to drive the air ventilation plate, thereby reducing mechanical wear.
The faucet testing device uses airflow to drive the faucet handle to rotate in a non-contact manner through the air supply module and rotary cylinder. This reduces mechanical wear, improves testing accuracy, and extends the handle's lifespan.
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Figure CN223727407U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to faucet technical field especially relates to a faucet testing arrangement. BACKGROUND
[0002] The working principle of the conventional faucet relies on the valve core to control the opening and closing of the waterway, and this control process is usually realized through the handle switch connected with the valve core. However, in the current handle switch life detection process, a profiled section is directly used to operate the handle switch. This detection method will cause tens of thousands of frictional contacts between the profiled section and the handle switch. With the passage of time, this frequent friction will not only cause serious scratches on the surface of the handle switch, affecting its appearance and function, but also may cause the handle switch to be unable to continue normal use. This situation undoubtedly aggravates the wear and tear and waste of the faucet handle switch. SUMMARY
[0003] The utility model provides a faucet testing arrangement to at least solve how to reduce the mechanical wear and tear of the faucet handle in the life test of the faucet in the related art. The technical scheme of the utility model is as follows:
[0004] According to the first aspect of the utility model embodiment, a faucet testing arrangement is provided, which comprises a ventilation module, a faucet handle and a rotary air cylinder.
[0005] The ventilation module comprises a first ventilation plate and a second ventilation plate; the first ventilation plate is arranged at the starting position of the faucet handle, and the second ventilation plate is arranged at the terminal position of the faucet handle.
[0006] The rotary air cylinder is connected with the ventilation module; the rotary air cylinder is used to drive the first ventilation plate and the second ventilation plate to rotate.
[0007] The first ventilation plate generates airflow to drive the faucet handle to move from the starting position to the terminal position; the second ventilation plate generates airflow to drive the faucet handle to move from the terminal position to the starting position.
[0008] In a possible implementation manner, the faucet testing arrangement further comprises a cylinder base, and the rotary air cylinder is installed on the cylinder base.
[0009] The rotary air cylinder comprises a piston and an output shaft; one end of the output shaft is connected with the piston, and the other end of the output shaft is connected with the ventilation module.
[0010] In a possible implementation manner, the first ventilation plate and the second ventilation plate are both fixed on the output shaft; the output shaft rotates to drive the first ventilation plate and the second ventilation plate to rotate.
[0011] In a possible implementation, the aeration module further comprises a first aeration box and a second aeration box.
[0012] The first aeration box and the first aeration plate are fixedly connected; the second aeration box and the second aeration plate are fixedly connected; and at least two aeration holes are arranged on the first aeration plate and the second aeration plate.
[0013] In a possible implementation, the faucet testing device further comprises a gas source conveying end, a first pipeline and a second pipeline; one end of the first pipeline is connected with the first aeration box, and the other end of the first pipeline is connected with the gas source conveying end; one end of the second pipeline is connected with the second aeration box, and the other end of the second pipeline is connected with the gas source conveying end.
[0014] In a possible implementation, the faucet testing device further comprises a gas sensor; the gas sensor is connected with both ends of the first pipeline and both ends of the second pipeline.
[0015] In a possible implementation, the faucet testing device further comprises a faucet and a faucet base; the cylinder base is arranged on the faucet base; and the faucet is arranged on the faucet base.
[0016] In a possible implementation, the faucet testing device is further provided with a counter, which is used to record the number of actions of the faucet handle.
[0017] In a possible implementation, the faucet testing device is further provided with a gas pressure detection sensor, which is arranged on the first aeration plate and the second aeration plate; and the gas pressure detection sensor is used to detect the gas pressure generated by the first aeration plate and the second aeration plate.
[0018] In a possible implementation, the rotary cylinder is further provided with a throttle valve, which is arranged at the air inlet of the piston.
[0019] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, but not limiting the present application.
[0020] The technical scheme provided by the embodiment of the present application at least brings the following beneficial effects:
[0021] The water faucet can be tested without contact, the mechanical wear of the water faucet handle is reduced, the accuracy of the water faucet handle test is improved, the surface of the water faucet handle is kept smooth, the replacement cost of the water faucet handle is saved, and the utilization rate of the water faucet handle is improved;
[0022] The rotary air cylinder is connected with the air module, and the rotary air cylinder is used to drive the first air plate and the second air plate to rotate, so that the rotating position and the rotating angle of the air module can be accurately controlled, and the motion consistency of the air module and the water faucet handle during the test process is improved.
[0023] Other features and aspects of the present application will become apparent from the following detailed description of exemplary embodiments with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions and advantages in the embodiments of the present application or prior art, the drawings needed in the embodiments or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.
[0025] Figure 1 It is a structure diagram of a water faucet test device according to an exemplary embodiment.
[0026] Figure 2 It is a structure of an air module according to an exemplary embodiment Figure One .
[0027] Figure 3 It is a structure diagram of an air plate according to an exemplary embodiment.
[0028] Figure 4 It is a structure of an air module according to an exemplary embodiment Figure Two .
[0029] In the drawings, 1 is a second air box, 2 is a water faucet handle, 3 is a rotary air cylinder, 4 is a first air box, 5 is a first air plate, 6 is an air cylinder base, 7 is a water faucet base, 8 is a second air plate, 9 is an air hole, and 10 is a rotating frame. DETAILED DESCRIPTION
[0030] In order to make the ordinary person skilled in the art better understand the technical scheme of the present application, the technical scheme in the present application specification embodiment will be clearly and completely described below in combination with the drawings in the present application specification embodiment. Obviously, the described embodiments are only part of the embodiments of the specification, not all the embodiments. Based on the embodiments in the specification, all other embodiments obtained by the ordinary person skilled in the art without creative labor belong to the scope of protection of the present application.
[0031] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or server including a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0032] Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the drawings represent functionally the same or similar elements. Although various aspects of the embodiments are shown in the drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
[0033] The word "exemplary" is used herein in the sense of being an example, instance, or illustration. Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. The term "and / or" used in the present text is used to associate at least one of the associated objects, wherein multiple associated objects are possible, for example, A and / or B can mean: A alone, A and B together, or B alone. In addition, the term "at least one of" in the present text means any one of the multiple or at least two of the multiple in any combination, for example, including at least one of A, B, C can mean including any one or more elements selected from the set consisting of A, B and C.
[0034] In addition, in order to better illustrate the present application, numerous specific details are given in the specific embodiments below. Those skilled in the art should understand that the present application can also be implemented without certain specific details. In some examples, methods, means, elements and circuits well known to those skilled in the art are not described in detail, in order to highlight the main idea of the present application.
[0035] It should be noted that the following figure shows a possible sequence of steps, which does not necessarily have to be strictly followed. Some steps can be performed in parallel without mutual dependence. The user information (including but not limited to user equipment information, user personal information, user behavior information, etc.) and data (including but not limited to data for display, training data, etc.) involved in the present application are all information and data authorized by the user or fully authorized by all parties.
[0036] The faucet testing device is a device designed to evaluate and verify the performance of a faucet. The device can be used to detect various characteristics of the faucet, including but not limited to durability, tightness, operating torque, corrosion resistance, and pressure resistance, which are not limited by the present application. The faucet testing device in the present application mainly tests the service life of the faucet handle 2.
[0037] Figure 1 is a structural diagram of a faucet testing device according to an exemplary embodiment. As Figure 1 shown, the device includes a faucet handle 2.
[0038] The faucet handle 2 is a component on the faucet used to control the opening and closing of water flow and adjust water temperature. There are many types of faucet handles 2, for example, a lift faucet handle 2, which can be lifted to turn on the water and lowered to turn off the water; a screw faucet, which needs to be rotated by the user to open or close; a single-handle faucet, which can control the opening and closing of water flow and the adjustment of hot and cold water with only one handle; a double-handle faucet, which controls the flow of cold and hot water with two handles. The present application does not limit the type of faucet handle 2. Preferably, the present application uses a lift faucet handle 2 for contactless testing, wherein a single-handle faucet and a double-handle faucet can both belong to a lift faucet handle 2, which is not limited by the present application.
[0039] Figure 2 is a structural diagram of a ventilation module according to an exemplary embodiment. As Figure 2As shown, the ventilation module includes a first ventilation plate 5 and a second ventilation plate 8. The first ventilation plate 5 and the second ventilation plate 8 are both used to blow air to the faucet handle 2, so that the faucet handle 2 can be moved in a touchless manner. The first ventilation plate 5 can be arranged at a starting position of the faucet handle 2, and the second ventilation plate 8 can be arranged at an ending position of the faucet handle 2. The starting position of the faucet handle 2 may, for example, refer to a state in which a valve core of the faucet is in a closed state. At this time, the first ventilation plate 5 can be arranged on the lower side of the faucet handle 2 when the faucet is closed. The ending position of the faucet handle 2 refers to the position of the faucet handle 2 after the faucet is opened. The second ventilation plate 8 can be arranged on the upper side of the faucet handle 2 when the faucet is opened. Specifically, the faucet handle 2 is arranged between the first ventilation plate 5 and the second ventilation plate 8. During the test of the faucet handle 2, the faucet can not be connected to a water source. The starting position and the ending position of the faucet handle 2 are not limited in the utility model, and the starting position of the faucet may, for example, be 0°, and the ending position can be the position at which the faucet handle 2 is fully opened. At this time, the faucet handle 2 can be 90°, and the angle between the first ventilation plate 5 and the second ventilation plate 8 can be arranged to be between 0° and 90°.
[0040] In a possible implementation, the ventilation module further includes a first ventilation box 4 and a second ventilation box 1. The first ventilation plate 5 is fixedly connected to the first ventilation box 4, and the second ventilation plate 8 is fixedly connected to the second ventilation box 1. Specifically, the first ventilation plate 5 is arranged on the first ventilation box 4, and the second ventilation plate 8 is arranged on the second ventilation box 1. The first ventilation box 4 and the second ventilation box 1 are both arranged in a sealed structure, which is used to prevent external gas or liquid from entering the inside of the box body.
[0041] In a possible implementation, the faucet test device further includes a gas source conveying end. The gas source conveying end is used to provide a gas flow and a gas pressure to the first ventilation box 4 and the second ventilation box 1 in the faucet test device. The gas source conveying end can be a compressed air tank, a gas compressor or other gas sources capable of providing a stable gas flow. The utility model does not limit this.
[0042] The faucet test device further includes a first pipeline and a second pipeline. The first pipeline is a pipeline connecting the gas source conveying end and the first ventilation box 4. The second pipeline is a pipeline connecting the gas source conveying end and the second ventilation box 1. Specifically, one end of the first pipeline is connected to the gas source conveying end, and the other end is sealingly connected to the air inlet hole of the first ventilation box 4. One end of the second pipeline is connected to the gas source conveying end, and the other end is sealingly connected to the air inlet hole of the second ventilation box 1.
[0043] The air inlet hole of the first ventilation box 4 can be arranged on the side away from the faucet handle 2, and the air inlet hole of the second ventilation box 1 can also be arranged on the side away from the faucet handle 2.
[0044] Figure 3 is a structural diagram of a venting plate according to an exemplary embodiment. As shown in Figure 3 The first venting plate 5 and the second venting plate 8 are respectively provided with a plurality of venting holes 9, and the number of the venting holes 9 is not limited in the utility model. Preferably, the number of the venting holes 9 on the first venting plate 5 and the number of the venting holes 9 on the second venting plate 8 are both set to 28, the aperture of the venting hole 9 can be set to 3 mm, the air pressure delivered by the air source delivery end can be set to 0.4 MPa, and then the thrust generated by each venting hole 9 can be calculated as 0.4 MPa x the area of the venting hole 9; and then the thrust generated by each venting hole 9 can be calculated as 0.2826 N; and further, the total thrust of each venting plate can be determined to be about 7.9128 N. The utility model does not limit this, and the thrust generated by the venting module can be adjusted by changing the air pressure output by the air source delivery end or the number and aperture of the holes.
[0045] In a possible implementation, the faucet testing device further comprises a gas sensor. The gas sensor is a device capable of detecting the presence, concentration or composition of a specific gas. The gas sensor can be an infrared gas sensor, a semiconductor gas sensor or an electrochemical gas sensor, and the type of the gas sensor is not limited in the utility model. The gas sensor is connected to the faucet testing system corresponding to the faucet testing device. The gas sensor is arranged at both ends of the first pipeline and both ends of the second pipeline. Specifically, the gas sensor is connected to the transmission interface of the air source delivery end, and the gas sensor is also connected to the venting holes 9 of the first venting box 4 and the second venting box 1, for monitoring the air pressure conditions at the connection between the first pipeline and the air source delivery end and the first venting box 4, and the air pressure conditions at the connection between the second pipeline and the air source delivery end and the second venting box 1. The gas sensor transmits the air pressure conditions to the faucet testing system corresponding to the faucet testing device. The faucet testing system receives the air pressure conditions and analyzes them. If the air pressure conditions are greater than the first preset air pressure, it indicates that the pipeline leaks.
[0046] In a possible implementation, a corresponding buzzer alarm can be arranged on the faucet testing device. In the case of a gas leak, the faucet testing system sends an alarm instruction to the buzzer alarm. After receiving the alarm instruction, the buzzer alarm immediately sounds an alarm, so that the operator can check and replace the leaking component in time, thereby improving the detection efficiency of the faucet testing device.
[0047] Figure 4 is a structural diagram of a venting module according to an exemplary embodiment. As shown in Figure 4As shown, the ventilation module is further provided with a rotating frame 10, and the first ventilation box 4 and the second ventilation box 1 are both arranged on the rotating frame 10. Exemplarily, the first ventilation box 4 and the second ventilation box 1 can be integrally arranged with the rotating frame 10, and the utility model does not make limitation on this. The rotating frame 10 is used to drive the first ventilation box and the second ventilation box to reciprocate around the rotating frame 10 in the circumferential direction.
[0048] In a possible implementation, the faucet testing device further comprises a rotary cylinder 3. The rotary cylinder 3 is a mechanical device that converts linear motion into rotary motion. The working principle of the faucet testing device is that, in the rotary cylinder 3, the piston reciprocates along the cylinder axis under the action of gas pressure. This linear motion is converted into rotary motion output through a certain conversion mechanism, such as a crankshaft.
[0049] In a possible implementation, the rotary cylinder 3 comprises a cylinder body, a piston and an output shaft. The cylinder body is the main part of the rotary cylinder 3 and contains the piston inside; the piston is tightly fitted with the inside of the cylinder body, used to divide different pressure areas and prevent gas leakage through the seal on it; one end of the output shaft is connected with the piston, and the other end is connected with the ventilation module. When the piston moves, the output shaft rotates, thereby driving the ventilation module to reciprocate within a set range. Exemplarily, the rotary cylinder 3 is a pneumatic or hydraulic actuator that converts gas pressure or hydraulic pressure into mechanical energy, thereby generating rotary motion. Further, the output shaft, i.e. the piston rod, drives the rotating frame 10 connected thereto to reciprocate, i.e. to reciprocate between the starting position and the end position of the faucet handle 2.
[0050] In a possible implementation, the rotary cylinder 3 is further provided with a throttle valve, which is arranged at the air inlet of the piston. By limiting the flow of gas, the throttle valve can control the movement speed of the piston.
[0051] The faucet testing system can control and adjust the movement speed of the rotary cylinder 3 by controlling the gas flow of the throttle valve. Exemplarily, when the rotation speed of the ventilation module needs to be slowed down, the faucet testing system can control the valve port of the throttle valve to be reduced, thereby reducing the gas flow, so as to slow down the movement speed of the piston, and further, the rotation speed of the rotating frame 10 can be slowed down. Conversely, when the rotation speed of the ventilation module needs to be accelerated, the faucet testing system can control the valve port of the throttle valve to be enlarged, thereby increasing the gas flow, so as to speed up the movement speed of the piston, and further, the rotation speed of the rotating frame 10 can be accelerated.
[0052] In a possible implementation, during the life test of the faucet handle 2, when the faucet is at the starting position, for example, at the 0° position, the gas source delivery end supplies gas to the first aeration box 4, which is discharged to the faucet handle 2 through the plurality of aeration holes 9 on the first aeration plate 5, thereby pushing the faucet handle 2 to rotate. At the same time of blowing, the rotary cylinder 3 is opened, and the output shaft drives the rotating frame 10 to rotate along the circumferential direction thereof to the second aeration plate 8, and then the first aeration plate 5 moves to the end position of the faucet handle 2. After the faucet handle 2 moves to the end position, the gas source delivery end stops supplying gas to the first aeration box 4, at this time, the rotary cylinder 3 drives the rotating frame to move along the circumferential direction thereof to the first aeration plate 5, that is, the first aeration plate 5 is turned to the starting position. Further, the gas source delivery end supplies gas to the second aeration box 1, thereby pushing the faucet handle 2 to return to the starting position.
[0053] In a possible implementation, the faucet test device can also be provided with an angle sensor, which can be arranged on the side of the faucet handle 2 and connected with the faucet test system, and is used for monitoring the rotation angle of the faucet handle 2. The angle sensor monitors the moving range of the faucet handle 2 in real time, and when it is monitored that the faucet handle 2 reaches the starting position or the end position, for example, the faucet handle 2 is at 0° or 90°, the utility model does not make a limitation on this. At this time, the angle sensor sends the angle information to the faucet test system, and after the faucet test system receives the angle information, the moving angle of the faucet handle 2 is immediately analyzed, and in the case that the faucet handle 2 moves to the end position, the gas source delivery end is controlled to stop aeration to the first aeration box 4, and at the same time, the rotary cylinder 3 is controlled to reverse, that is, the rotating frame is controlled to rotate along the direction of the first aeration box. In the case that the first aeration box 4 moves to the starting position, the gas source delivery end is immediately controlled to aerate the second aeration box 1, at this time, the second aeration plate 8 blows the faucet handle 2 to move from the end position to the starting position.
[0054] In a possible implementation, the faucet test device further comprises a counter, which is connected with the faucet test system and is used for recording the number of actions of the faucet handle 2, wherein one action of the faucet handle 2 is from the starting position to the end position and then from the end position to the starting position. The faucet test system can set a corresponding test number, for example, five thousand times, and the utility model does not make a limitation on the test number. When the number recorded by the counter reaches the test number, the rotary cylinder 3 and the gas source delivery end are immediately stopped to work. The operator detects the faucet handle 2 to judge whether the faucet handle 2 can be normally used.
[0055] In a possible implementation, the faucet testing device is further provided with air pressure detection sensors, which can be arranged on the first air plate 5 and the second air plate 8. The air pressure detection sensors are used to detect whether the air pressure of the air blown from the first air plate 5 and the second air plate 8 meets a preset air pressure. In the case that the air pressure of the blown air does not meet the preset air pressure, the air pressure of the air source delivery end is increased, so that the air pressure generated by the first air plate 5 and the second air plate 8 can push the faucet handle 2 to move.
[0056] In a possible implementation, the faucet testing device is further provided with a faucet base and a cylinder base 6, the faucet is arranged on the faucet base 7, the rotary cylinder 3 is arranged on the cylinder base 6, and the cylinder base 6 is arranged on the faucet base 7, thereby improving the reliability and firmness of the faucet testing device.
[0057] Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. The specification and examples given are exemplary only and the true scope and spirit of the application is indicated by the claims. It will be appreciated by those skilled in the art that changes could be made to the application described above, without departing from the broad disclosure and concept thereof. It is understood that the application is not limited to the embodiments described above, but is capable of considerable variation and modification without departing from the scope of the present application as set forth in the claims. The specification and examples given are exemplary only and the true scope and spirit of the application is indicated by the claims.
[0058] It is to be understood that the application is not limited to the precise construction described above and shown in the attached drawings, and that various modifications and changes can be effected therein by those skilled in the art without departing from the scope of the application. The scope of the application is to be limited only by the appended claims.
Claims
1. A faucet testing device, characterized by, The air module, the faucet handle and the rotary cylinder are included; The air module includes a first air plate and a second air plate; the first air plate is arranged at a starting position of the faucet handle, and the second air plate is arranged at an ending position of the faucet handle; The rotary cylinder is connected with the air module; the rotary cylinder is used to drive the first air plate and the second air plate to rotate; The first air plate generates air flow to drive the faucet handle to move from the starting position to the ending position; the second air plate generates air flow to drive the faucet handle to move from the ending position to the starting position.
2. The faucet testing device of claim 1, wherein, The faucet testing device further includes a cylinder base, and the rotary cylinder is installed on the cylinder base; The rotary cylinder includes a piston and an output shaft; one end of the output shaft is connected with the piston, and the other end of the output shaft is connected with the air module.
3. The faucet testing device of claim 2, wherein, The first air plate and the second air plate are both fixed on the output shaft; The output shaft rotates to drive the first air plate and the second air plate to rotate.
4. The faucet testing device of claim 1, wherein, The air module further includes a first air box and a second air box; The first air box is fixedly connected with the first air plate, and the second air box is fixedly connected with the second air plate; At least two air holes are arranged on the first air plate and the second air plate.
5. The faucet testing device of claim 4, wherein, The faucet testing device further includes a gas source conveying end, a first pipeline and a second pipeline; One end of the first pipeline is connected with the first air box, and the other end of the first pipeline is connected with the gas source conveying end; One end of the second pipeline is connected with the second air box, and the other end of the second pipeline is connected with the gas source conveying end.
6. The faucet testing device of claim 5, wherein, The faucet testing device further includes a gas sensor; The gas sensor is connected with both ends of the first pipeline and both ends of the second pipeline.
7. The faucet testing device of claim 2, wherein, The faucet testing device further includes a faucet and a faucet base; The cylinder base is arranged on the faucet base, and the faucet is arranged on the faucet base.
8. The faucet testing device of claim 1, wherein, The faucet testing device is further provided with a counter, which is used to record the number of actions of the faucet handle.
9. The faucet testing device of claim 1, wherein, The faucet testing device is further provided with a gas pressure detection sensor, which is arranged on the first air plate and the second air plate; the gas pressure detection sensor is used to detect the gas pressure generated by the first air plate and the second air plate.
10. The faucet testing device of claim 2, wherein, The rotary cylinder is further provided with a throttle valve, which is arranged at an air inlet of the piston.