Surface treatment auxiliary device for nondestructive testing of metal material

By designing a surface treatment device for non-destructive testing of metal materials with multi-faceted cleaning and specification adjustment, the problems of low efficiency and poor adaptability of existing devices have been solved, and efficient and stable cleaning of metal materials has been achieved.

CN223727505UActive Publication Date: 2025-12-26CHANGCHUN SPECIAL EQUIP TESTING RES INST (CHANGCHUN SPECIAL EQUIP SAFETY MONITORING CENT)
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Patent Information

Application Number
CN202423295354.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-26
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing surface treatment devices for non-destructive testing of metal materials can only clean one side, which is inefficient and not easy to adapt and adjust according to the specifications of different metal parts.

Method used

A device was designed that includes components such as a processing box, a placement rack, a vacuum cleaner, a moving rack, a drive rack, a rotating crossbar, a cleaning roller, and a motor. Multi-faceted cleaning and size adjustment are achieved through sliders, chutes, motor drives, and synchronous drive mechanisms. Combined with pneumatic suction cups to fix metal parts, cleaning efficiency and adaptability are ensured.

Benefits of technology

It enables simultaneous cleaning of multiple surfaces of metal parts, improving cleaning efficiency. It can also be adapted and adjusted according to different specifications of metal parts, avoiding positional deviation and improving stability and applicability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal material detection, in particular to a surface treatment auxiliary device for metal material nondestructive testing, which is characterized in that a moving frame is movably arranged in a treatment box, first sliding blocks are fixedly arranged on the left side and the right side of the moving frame, a moving strip is movably arranged in a moving groove, and a rotating cross rod is rotatably connected onto a driving frame through a bearing; the rotating cross rod is fixedly sleeved with a first cleaning roller, an output shaft of the first motor is connected with the rotating cross rod on the rear side, the rotating vertical rod is fixedly sleeved with a second cleaning roller, the second motor is fixedly arranged on the rear side wall of the treatment box, and a reciprocating lead screw is rotationally connected into the first sliding groove through a bearing; the first sliding blocks are rotationally arranged on the reciprocating lead screws in a sleeving mode through threads, the front ends of the two reciprocating lead screws penetrate through the treatment box and then are in transmission connection through belt wheels and belts, adjustment and adaptation can be conducted according to the specifications of different metal material pieces, multi-face cleaning of the metal material pieces can be achieved, and the cleaning efficiency of the surfaces of the metal material pieces is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal material detection technical field, concretely relates to a kind of surface treatment auxiliary devices of metal material nondestructive testing. BACKGROUND

[0002] Metal material refers to the material with luster, ductility, easy electric conduction, heat conduction and other properties, when carrying out nondestructive testing to metal material piece, to avoid the metal material piece surface residual metal scrap influence detection result, need to use surface treatment auxiliary device to clean the metal scrap on the surface of metal material piece, many existing surface treatment auxiliary devices can only realize the cleaning treatment to the single side of metal material piece, efficiency is lower, and according to the different needs make that metal material piece will have more specifications, processing auxiliary device is not convenient to adapt adjustment according to the specification of different metal material piece, thus urgently needing a kind of surface treatment auxiliary device of metal material nondestructive testing. UTILITY MODEL CONTENT

[0003] The utility model aims at the defects and deficiencies of prior art, provides a kind of surface treatment auxiliary devices of metal material nondestructive testing with reasonable design to solve the above problems.

[0004] To achieve the above object, the utility model adopts the following technical scheme: it contains processing box, rack and dust collector, rack is equipped in processing box, dust collector is fixedly arranged on the rear side wall of processing box, and the dust suction port of dust collector is arranged at the opening of the left and right sides of processing box.

[0005] It also contains:

[0006] Moving frame, the moving frame is movably arranged in the processing box, and a first sliding block is fixedly arranged on the left and right sides of the moving frame. The first sliding block is slidably arranged in a first sliding groove formed in the inner side wall of the processing box. A moving groove is formed in the front and rear sides of the bottom of the moving frame. A moving strip is movably arranged in the moving groove.

[0007] Drive frame, the drive frame is two, and is fixedly arranged on the two moving strips, respectively, a rotating cross bar is rotatably connected to the drive frame through a bearing, a first cleaning roller is fixedly sleeved on the rotating cross bar, an adjusting mechanism is arranged on the moving frame and matched with the two drive frames, a first motor is fixedly arranged on the side wall of the rear drive frame, and the output shaft of the first motor is connected with the rear rotating cross bar.

[0008] Rotating vertical rod, the rotating vertical rod is two, and is rotatably arranged on the two drive frames through a bearing, respectively, one end of the rotating vertical rod is rotatably connected with the rotating cross bar through a bevel gear pair, a second cleaning roller is fixedly sleeved on the rotating vertical rod, and a synchronous driving mechanism is arranged on the drive frame.

[0009] The second motor is fixedly arranged on the rear side wall of the processing box, reciprocating lead screws are rotationally connected in the first sliding groove through bearings, the first sliding block is rotationally sleeved on the reciprocating lead screws through threads, and the front ends of the two reciprocating lead screws pass through the processing box rear and are drivingly connected through a belt wheel and a belt.

[0010] Further, the adjusting mechanism comprises:

[0011] The third motor is fixedly arranged on the upper portion of the moving frame, a first gear is fixedly sleeved on the output shaft of the third motor, the front and rear sides of the first gear are engaged with racks, and the racks are fixedly arranged on the side walls of the moving strips.

[0012] The sliding strips are two, are fixedly arranged on the upper portions of the two moving strips, and are slidingly arranged in the second sliding grooves formed in the moving frame.

[0013] Further, the synchronous driving mechanism comprises:

[0014] The rotating rods are two, are rotationally arranged in the two driving frames through bearings, and one end of the rotating rod is drivingly connected with the rotating cross rod through a belt wheel and a belt.

[0015] The connecting frame is fixedly arranged on the bottom wall of the moving frame and is movably arranged in the adjusting grooves formed in the two driving frames, two rotating cylinders are rotationally arranged on the connecting frame through bearings, the rotating cylinder is movably sleeved on the rotating rod, and the two rotating cylinders are drivingly connected through a belt wheel and a belt.

[0016] The ribs are a plurality of, are distributed on the two rotating rods in equal fillets, and the ribs are movably arranged in the strip-shaped grooves formed in the inner walls of the rotating cylinders.

[0017] Further, the electric push rod is fixedly arranged on the inner bottom wall of the processing box, and the placing frame is fixedly arranged on the upper end of the electric push rod.

[0018] Further, a plurality of telescopic guide rods are fixedly arranged on the inner bottom wall of the processing box and located outside the electric push rod, and the upper end of the telescopic guide rod is fixedly connected with the placing frame.

[0019] Further, a plurality of grooves are formed in the placing frame, and pneumatic suction cups are fixedly arranged in the grooves.

[0020] Compared with the prior art, the metal material nondestructive testing surface treatment auxiliary device has the advantages that the metal material nondestructive testing surface treatment auxiliary device can be adjusted and adapted according to the specifications of different metal material pieces, can realize multi-surface cleaning of the metal material pieces, and improves the cleaning efficiency of the surface of the metal material pieces. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a structural schematic view of the utility model.

[0022] Figure 2 is a three-dimensional structure view of the rear side of the utility model.

[0023] Figure 3 is a sectional view of the moving frame in the utility model.

[0024] Figure 4 is Figure 3 A part enlarged view in the

[0025] Figure 5 is a parts explosion view of the moving strip, drive frame, rotating horizontal rod, first cleaning roller, first motor, rotating vertical rod, second cleaning roller and synchronous drive mechanism in the utility model.

[0026] Figure 6 is Figure 5 B part enlarged view in the

[0027] Mark explanation:

[0028] treatment box 1, placing rack 2, dust collector 3, moving frame 4, first sliding block 5, first sliding slot 6, moving groove 7, moving strip 8, drive frame 9, rotating horizontal rod 10, first cleaning roller 11, adjusting mechanism 12, third motor 12-1, first gear 12-2, rack 12-3, sliding strip 12-4, first motor 13, rotating vertical rod 14, second cleaning roller 15, synchronous drive mechanism 16, rotating rod 16-1, connecting frame 16-2, rotating cylinder 16-3, rib 16-4, second motor 17, reciprocating lead screw 18, second sliding slot 19, adjusting groove 20, strip-shaped groove 21, electric push rod 22, telescopic guide rod 23, pneumatic suction cup 24. Specific implementation

[0029] The technical solutions in the utility model will be described clearly and completely in conjunction with the drawings, and the preferred embodiments in the description are only as examples, and all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0030] As Figures 1-6 shown, the specific implementation adopts the following technical solutions: it contains treatment box 1, placing rack 2 and dust collector 3, the treatment box 1 is internally provided with the placing rack 2, the rear wall of the treatment box 1 is fixedly provided with the dust collector 3, the dust suction port of the dust collector 3 is arranged at the opening on the left and right sides of the treatment box 1, a plurality of grooves are formed on the placing rack 2, the pneumatic suction cup 24 is fixedly arranged in the groove, the pneumatic suction cup 24 can adsorb and fix the metal material piece on the placing rack 2, so that the position deviation of the metal material piece is avoided when the surface of the metal material piece is treated;

[0031] It also contains:

[0032] The moving frame 4 is movably arranged in the processing box 1, and a first sliding block 5 is fixedly arranged on the left and right sides of the moving frame 4. The first sliding block 5 is slidingly arranged in a first sliding groove 6 formed on the inner side wall of the processing box 1. The bottom of the moving frame 4 is provided with a moving groove 7 formed on the front and rear sides. A moving strip 8 is movably arranged in the moving groove 7.

[0033] The driving frame 9 is fixedly arranged on the two moving strips 8. A rotating cross rod 10 is rotatably connected to the driving frame 9. A first cleaning roller 11 is fixedly sleeved on the rotating cross rod 10. The moving frame 4 is provided with an adjusting mechanism 12 matched with the two driving frames 9. A first motor 13 is fixedly arranged on the side wall of the rear driving frame 9. The output shaft of the first motor 13 is connected to the rear rotating cross rod 10. An electric push rod 22 is fixedly arranged on the bottom wall of the processing box 1. The placing frame 2 is fixedly arranged on the upper end of the electric push rod 22. The height position of the placing frame 2 in the processing box 1 can be adjusted by the electric push rod 22, so as to change the distance between the placing frame 2 and the first cleaning roller 11, so as to adapt to metal material pieces of different thicknesses. A plurality of telescopic guide rods 23 are fixedly arranged on the outer side of the electric push rod 22 on the bottom wall of the processing box 1. The upper end of the telescopic guide rod 23 is fixedly connected with the placing frame 2. The telescopic guide rod 23 can provide auxiliary guide for the up-down movement of the placing frame 2, so as to improve the stability of the placing frame 2.

[0034] The rotating vertical rod 14 is rotatably arranged on the two driving frames 9 through a bearing. One end of the rotating vertical rod 14 is rotatably connected to the rotating cross rod 10 through a bevel gear pair. A second cleaning roller 15 is fixedly sleeved on the rotating vertical rod 14. The driving frame 9 is provided with a synchronous driving mechanism 16.

[0035] The second motor 17 is fixedly arranged on the rear side wall of the processing box 1. A reciprocating screw 18 is rotatably connected in the first sliding groove 6 through a bearing. The first sliding block 5 is rotatably sleeved on the reciprocating screw 18 through a thread. The front ends of the two reciprocating screws 18 are connected through a belt wheel and a belt.

[0036] The adjusting mechanism 12 comprises:

[0037] The third motor 12-1 is fixedly arranged on the upper part of the moving frame 4. A first gear 12-2 is fixedly sleeved on the output shaft of the third motor 12-1. The front and rear sides of the first gear 12-2 are engaged with a rack 12-3. The rack 12-3 is fixedly arranged on the side wall of the moving strip 8.

[0038] Sliding bars 12-4 are two, fixedly arranged on the upper part of the two moving bars 8, and slidingly arranged in the second sliding grooves 19 of the moving frame 4. The third motor 12-1 drives the first gear 12-2 to rotate, and the rack 12-3, the moving bar 8 and the sliding bar 12-4 are matched, so that the two driving frames 9 are synchronously and reversely moved, so that the distance between the two second cleaning rollers 15 can be adapted to the metal material pieces of different widths or lengths.

[0039] The synchronous driving mechanism 16 comprises:

[0040] Rotary rods 16-1 are two, rotatably arranged in the two driving frames 9 through bearings, and one end of the rotary rod 16-1 is drivingly connected with the rotary cross rod 10 through a belt wheel and a belt.

[0041] The connecting frame 16-2 is fixedly arranged on the bottom wall of the moving frame 4, and movably arranged in the adjusting grooves 20 of the two driving frames 9. Two rotary cylinders 16-3 are rotatably arranged on the connecting frame 16-2 through bearings, and the rotary cylinder 16-3 movably sleeves the rotary rod 16-1. The two rotary cylinders 16-3 are drivingly connected through a belt wheel and a belt.

[0042] The rib 16-4 is a plurality of, which is distributed in the two rotary rods 16-1 with equal fillets, and movably arranged in the strip grooves 21 on the inner wall of the rotary cylinder 16-3. Through the transmission of the rotary cylinder 16-3, the rib 16-4, the belt wheel and the belt, the synchronous rotation of the two rotary rods 16-1 can be realized, and the movement adjustment of the two driving frames 9 will not be affected.

[0043] In use of the utility model, metal material piece is placed on the placing frame 2, then the pneumatic chuck 24 is started to adsorb and fix the metal material piece on the placing frame 2, then the first motor 13 and the second motor 17 are started, the second motor 17 drives the reciprocating screw rod 18 to rotate, so that the first sliding block 5 drives the moving frame 4 to reciprocate forwards and backwards, the moving frame 4 drives the driving frame 9 to reciprocate forwards and backwards through the moving strip 8, the driving frame 9 drives the first cleaning roller 11 and the second cleaning roller 15 to reciprocate forwards and backwards on the surface of the metal material piece, simultaneously, the first motor 13 drives the rear rotating cross rod 10 to rotate, and the transmission of the bevel gear pair is utilized to drive the rear rotating vertical rod 14 to rotate synchronously, the rear rotating cross rod 10 can also drive the rear rotating rod 16-1 to rotate through the transmission of the belt pulley and the belt, and the transmission of the belt pulley and the belt drives the front rotating rod 16-1, the rotating cross rod 10 and the rotating vertical rod 14 to rotate synchronously through the cooperation of the rib 16-4 and the rotating cylinder 16-3, thereby realizing the rotation of the first cleaning roller 11 and the second cleaning roller 15 on the front and rear sides, so that the first cleaning roller 11 and the second cleaning roller 15 can clean the residual metal scraps on the surface of the metal material piece, and the dust collector 3 can also be started to suck the cleaned metal scraps into the storage in the process;

[0044] When it is necessary to adjust according to the specifications of the metal material piece, the third motor 12-1 can be started to drive the first gear 12-2 to rotate forwards and backwards, so that the two racks 12-3 move synchronously and reversely, the racks 12-3 drive the moving strip 8 to move, the moving strip 8 drives the driving frame 9 to move left and right, the distance between the two second cleaning rollers 15 is adjusted to adapt to the metal material pieces of different width or length specifications, and then the electric push rod 22 can also be controlled to adjust the height of the placing frame 2 in the processing box 1 to adapt to the metal material pieces of different thickness specifications.

[0045] Compared with the prior art, the utility model has the advantages that:

[0046] 1、Through the cooperation of the moving frame 4, the first sliding block 5, the moving strip 8, the driving frame 9, the rotating cross rod 10, the first cleaning roller 11, the first motor 13, the rotating vertical rod 14, the second cleaning roller 15 and the synchronous driving mechanism 16, the metal material piece can be cleaned synchronously on multiple surfaces, and the cleaning efficiency of the metal material piece is improved;

[0047] 2、Through the cooperation of the adjusting mechanism 12, the rotation of the first gear 12-2 can be utilized to realize the synchronous reverse movement of the two racks 12-3, and then the distance between the two second cleaning rollers 15 can be adjusted to adapt to the metal material pieces of different width or length, and the application range is expanded;

[0048] 3. The metal material piece can be fixed on the placing rack 2 through the pneumatic suction cup 24, so as to avoid the deviation phenomenon during the treatment of the surface of the metal material piece;

[0049] 4. The placing rack 2 can be assisted to move up and down through the telescopic guide rod 23, so as to improve the stability of the placing rack 2.

[0050] For those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, and equivalent replacement of part of the technical features can be made, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A surface treatment auxiliary device for non-destructive testing of metal materials, comprising a treatment box (1), a placing rack (2) and a dust collector (3), the placing rack (2) is arranged in the treatment box (1), the dust collector (3) is fixedly arranged on the rear side wall of the treatment box (1), and the suction port of the dust collector (3) is arranged at the opening on the left and right sides of the treatment box (1); characterized in that It also comprises: a moving frame (4), the moving frame (4) is movably arranged in the treatment box (1), a first sliding block (5) is fixedly arranged on the left and right sides of the moving frame (4), the first sliding block (5) is slidingly arranged in a first sliding groove (6) formed on the inner side wall of the treatment box (1), and a moving groove (7) is formed on the bottom of the moving frame (4), a moving strip (8) is movably arranged in the moving groove (7); a drive frame (9), the drive frame (9) is two, respectively fixedly arranged on the two moving strips (8), a rotating cross rod (10) is rotatably connected to the drive frame (9) through a bearing, a first cleaning roller (11) is fixedly sleeved on the rotating cross rod (10), an adjusting mechanism (12) is arranged on the moving frame (4) and matched with the two drive frames (9), a first motor (13) is fixedly arranged on the side wall of the rear drive frame (9), and the output shaft of the first motor (13) is connected with the rear rotating cross rod (10); a rotating vertical rod (14), the rotating vertical rod (14) is two, respectively rotatably arranged on the two drive frames (9) through bearings, one end of the rotating vertical rod (14) is rotatably connected with the rotating cross rod (10) through a bevel gear pair, a second cleaning roller (15) is fixedly sleeved on the rotating vertical rod (14), and a synchronous driving mechanism (16) is arranged on the drive frame (9); a second motor (17), the second motor (17) is fixedly arranged on the rear side wall of the treatment box (1), reciprocating lead screws (18) are rotatably connected in the first sliding groove (6) through bearings, the first sliding block (5) is rotatably sleeved on the reciprocating lead screws (18) through threads, and the front ends of the two reciprocating lead screws (18) pass through the treatment box (1) and are drivingly connected through a belt pulley and a belt.

2. The surface treatment assisted device for non-destructive testing of metallic materials according to claim 1, characterized in that: The adjusting mechanism (12) comprises: a third motor (12-1), the third motor (12-1) is fixedly arranged on the upper part of the moving frame (4), a first gear (12-2) is fixedly sleeved on the output shaft of the third motor (12-1), a rack (12-3) is engaged on the front and rear sides of the first gear (12-2), and the rack (12-3) is fixedly arranged on the side wall of the moving strip (8); a sliding strip (12-4), the sliding strip (12-4) is two, respectively fixedly arranged on the upper parts of the two moving strips (8), and the sliding strip (12-4) is slidingly arranged in a second sliding groove (19) formed on the moving frame (4).

3. The surface treatment assisted device for non-destructive testing of metallic materials according to claim 2, characterized in that: The synchronous driving mechanism (16) comprises: a rotating rod (16-1), the rotating rod (16-1) is two, respectively rotatably arranged in the two drive frames (9) through bearings, one end of the rotating rod (16-1) is drivingly connected with the rotating cross rod (10) through a belt pulley and a belt; Connecting frame (16-2) is fixedly arranged on the bottom wall of the moving frame (4), and the connecting frame (16-2) is movably arranged in the adjusting slot (20) opened on the two drive frames (9), two rotating cylinders (16-3) are rotatably arranged on the connecting frame (16-2), the rotating cylinder (16-3) is movably sleeved on the rotating rod (16-1), and the two rotating cylinders (16-3) are connected by a belt wheel and a belt transmission; The rib (16-4) is a plurality of equal fillets distributed on the two rotating rods (16-1), and the rib (16-4) is movably arranged in the strip-shaped slot (21) opened on the inner wall of the rotating cylinder (16-3).

4. The surface treatment assisted device for non-destructive testing of metallic materials according to claim 1, characterized in that: The bottom wall of the processing box (1) is fixedly provided with an electric push rod (22), and the placing frame (2) is fixedly arranged on the upper end of the electric push rod (22).

5. The surface treatment assist device for non-destructive testing of a metal material according to claim 4, characterized by: A plurality of telescopic guide rods (23) are fixedly arranged on the outer side of the electric push rod (22) on the bottom wall of the processing box (1), and the upper end of the telescopic guide rod (23) is fixedly connected with the placing frame (2).

6. The surface treatment assisted device for non-destructive testing of metallic materials according to claim 1, characterized in that: A plurality of grooves are formed in the placing frame (2), and a pneumatic suction cup (24) is fixedly arranged in the groove.