Test module compatible with wireless charging function detection of various electronic products

By combining high-permeability soft magnetic materials and high-strength aluminum alloy with a linear guide motion module, precise alignment and flexible contact between the wireless charging coil and the product are achieved, solving the problems of large positional deviation and poor contact in existing technologies, and improving detection accuracy and product protection.

CN223727924UActive Publication Date: 2025-12-26SUZHOU INTELLIGENT AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202423093548.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-26
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing wireless charging function testing technologies lack a precise position adjustment mechanism, resulting in large deviations in the coil center position, large errors in test data, and potential damage to the product due to poor contact or improper pressure control.

Method used

The wireless charging coil head is made of high-permeability soft magnetic material, combined with a high-strength aluminum alloy charging head fixing plate, microcontroller, current and voltage sensors, high-speed data acquisition chip and linear guide motion module. The precise alignment and flexible contact between the coil and the product are achieved through cylinder drive and spring rebound force.

Benefits of technology

It achieves coil center position alignment accuracy within 0.02mm, avoiding poor contact and product damage, and improving test quality and accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223727924U_ABST
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Abstract

The utility model relates to the technical field of wireless charging function detection, and discloses a test module compatible with wireless charging function detection of various electronic products, which comprises a wireless charging coil head, the outer wall of the wireless charging coil head is fixedly connected with a charging head fixing plate, and the outer wall of the charging head fixing plate is provided with a connecting assembly. The connecting assembly acts on the connection of the device, the connecting assembly comprises a supporting column, the outer wall of the supporting column is fixedly connected in the charging head fixing plate, a wireless charging coil function test plate is arranged in the charging head fixing plate, and a manual sliding table is arranged on the outer wall of the charging head fixing plate. According to the utility model, the position degree of the coil is adjusted by the manual sliding table. And under the action of a high-grade screw, a spring and a linear guide rail motion module, flexible contact is ensured, so that the charging head can be well attached to the surface of a product, poor contact and damage to the appearance of the product caused by too large or too small pressure in the testing process are prevented, and the testing quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wireless charging function detection technical field especially relates to a kind of test module of compatible multiple electronic product wireless charging function detection. BACKGROUND

[0002] With the rapid development of science and technology, earphone and mobile phone and other electronic products play a more and more important role in people's life, and its function is constantly enriched and perfected, and wireless charging function has become one of the important characteristics of many such products. In order to ensure that the wireless charging function of the product is stable and reliable before it is put on the market, it needs to be strictly and accurately detected. A kind of test module of compatible multiple electronic product wireless charging function detection emerges as the times require, which aims to accurately position the position of wireless charging coil in the detection process through specific mechanical structure and technical means, and to ensure the good contact of charging head and product, so as to obtain accurate test data and avoid damage to the product.

[0003] In the existing wireless charging function detection technology, a relatively simple mechanical fixing device is usually used to fix the wireless charging coil and the product to be detected. For example, a fixed support is used to fix the wireless charging coil at a relatively fixed position, and then the earphone or mobile phone and other products are placed on a specific detection platform, and the product is moved to the position close to the wireless charging coil by mechanical arm or simple translation device, trying to align the two for charging function test. Its technical principle is mainly based on rough positioning of the product and the coil, relying on the basic stability of mechanical structure to maintain the relative position relationship in the detection process, and only some basic charging parameters such as whether the charging is successful or not are judged simply in the detection, lacking the fine control of the relative position accuracy of the coil and the product and the contact state.

[0004] However, the existing detection technology has obvious defects. Due to the lack of accurate position adjustment mechanism, it is difficult to ensure the accuracy of the center position of the wireless charging coil relative to the product, and there is often a large deviation, which can reach several millimeters or even more. This leads to that the wireless charging efficiency cannot be accurately measured in the test process, and the test data error is large. Moreover, without considering the flexibility of contact, when the charging head contacts the product, it is easy to appear bad contact due to improper pressure control, which affects the accuracy of test results, and also may cause scratches, wear and tear and other damage to the appearance of the product due to excessive pressure, seriously affecting the quality image and market competitiveness of the product, therefore a kind of test module of compatible multiple electronic product wireless charging function detection is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a kind of test module of compatible multiple electronic product wireless charging function detection, to improve the problem of lower detection accuracy in prior art and easy to cause big test data error.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme:

[0007] A kind of test module of compatible multiple electronic product wireless charging function detection, including wireless charging coil head, the wireless charging coil head outer wall is fixedly connected with the charging head fixed plate, the charging head fixed plate outer wall is provided with connecting assembly, the connecting assembly is connected to the device;

[0008] The connecting assembly includes support post, the support post outer wall is fixedly connected in the charging head fixed plate interior, the charging head fixed plate interior is provided with wireless charging coil function test board, the charging head fixed plate outer wall is provided with manual sliding table, the charging head fixed plate outer wall is provided with motion component, the charging head fixed plate bottom is provided with moving assembly;

[0009] As further description of the above technical scheme:

[0010] The motion component includes fixed base, and the fixed base is arranged at the bottom of the wireless charging coil head;

[0011] As further description of the above technical scheme:

[0012] The fixed base top is fixedly connected with pneumatic cylinder, and the pneumatic cylinder output end is fixedly connected with bottom plate;

[0013] As further description of the above technical scheme:

[0014] The bottom plate is arranged at the bottom of the charging head fixed plate, and the bottom plate top is arranged at the bottom of the moving assembly;

[0015] As further description of the above technical scheme:

[0016] The moving assembly includes linear guide rail movement module, and the linear guide rail movement module is arranged at the top of the bottom plate;

[0017] As further description of the above technical scheme:

[0018] The linear guide rail movement module interior is provided with equal-height screw, and the equal-height screw is connected and fixed to the linear guide rail movement module;

[0019] As further description of the above technical scheme:

[0020] The linear guide rail movement module is internally provided with a spring, and the spring acts on the linear guide rail movement module to compress the stress.

[0021] The utility model has the advantages of the following beneficial effects:

[0022] In the utility model, the position degree of the coil is adjusted by the manual sliding table. After calibration, the center position degree of the coil relative to the wireless charging coil of the product is within 0.02mm. When the wireless charging coil head contacts the product, the flexible contact can be ensured by the action of the high screw, the spring and the linear guide rail movement module. In this way, the charging head can be well attached to the product surface, the contact failure and damage to the product appearance caused by excessive or insufficient pressure during the test process can be prevented, and the test quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A three-dimensional schematic view of a test module compatible with wireless charging function detection of various electronic products is provided for the utility model;

[0024] Figure 2 A structural schematic view of a manual sliding table of a test module compatible with wireless charging function detection of various electronic products is provided for the utility model.

[0025] LEGEND:

[0026] 1, wireless charging coil head; 2, charging head fixing plate; 3, support column; 4, wireless charging coil function test plate; 5, high screw; 6, spring; 7, linear guide rail movement module; 8, bottom plate; 9, air cylinder; 10, fixed base; 11, manual sliding table. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] WITH REFERENCE Figure 1 AND Figure 2The utility model provides a kind of embodiment of the utility model provides a kind of test module of the wireless charging function detection compatible with multiple electronic products, including wireless charging coil head 1, wireless charging coil head 1 is made of soft magnetic material of high magnetic permeability, this material can effectively gather magnetic field, improve the efficiency of wireless charging, the outer wall of wireless charging coil head 1 is fixedly connected with charging head fixed plate 2, charging head fixed plate 2 selects high-strength aluminum alloy material, with light weight, high strength, corrosion-resistant characteristics, can provide stable support structure for the whole device, the outer wall of charging head fixed plate 2 is provided with connecting assembly, connecting assembly acts on connecting device, and connecting assembly includes pillar 3, the outer wall of pillar 3 is fixedly connected in charging head fixed plate 2 inside, charging head fixed plate 2 inside is provided with wireless charging coil function test board 4, wireless charging coil function test board 4 integrates advanced microcontroller, high-precision current voltage sensor and high-speed data acquisition chip.Microcontroller is responsible for the logic control and data processing of entire test process, current voltage sensor can monitor the current and voltage change in wireless charging process in real time, accurately, and high-speed data acquisition chip ensures the rapid acquisition and transmission of data, so as to subsequent comprehensive, in-depth analysis and evaluation on wireless charging performance, the outer wall of charging head fixed plate 2 is provided with manual sliding table 11, the outer wall of charging head fixed plate 2 is provided with movement component, the bottom of charging head fixed plate 2 is provided with moving assembly, movement component includes fixed base 10, fixed base 10 is arranged at the bottom of wireless charging coil head 1, fixed base 10 top is fixedly connected with air cylinder 9, the output end of air cylinder 9 is fixedly connected with bottom plate 8, bottom plate 8 adopts aluminum alloy material, with light weight, good heat dissipation characteristics, bottom plate 8 is arranged at the bottom of charging head fixed plate 2, the top of bottom plate 8 is arranged at the bottom of moving assembly, and moving assembly includes linear guide rail movement module 7, linear guide rail movement module 7 is arranged at the top of bottom plate 8, linear guide rail movement module 7 is provided with equal-height screw 5 inside, and equal-height screw 5 is connected and fixed to linear guide rail movement module 7, linear guide rail movement module 7 is provided with spring 6 inside, spring 6 acts on linear guide rail movement module 7 and is compressed, and spring 6 can be compressed and generate appropriate rebound force, to ensure that the stability of wireless charging coil head 1 and product contact, prevent poor contact, also effectively avoid damage to product appearance due to excessive pressure, thereby significantly improve test quality.

[0029] Specifically, in the wireless charging function detection process, the electromagnetic valve first starts the air cylinder 9, which is the power source, and drives the device to slide smoothly on the top of the fixed base 10. Then, the linear guide rail movement module 7 and the manual sliding table 11 work together to finely adjust the wireless charging coil head 1. Through this series of actions, the center of the wireless charging coil head 1 is accurately overlapped with the center of the product wireless charging coil, ensuring the best alignment of energy transmission. When the wireless charging coil head 1 touches the product surface, the spring 6 is compressed due to the continuous advancement of the air cylinder 9. The rebound force of the spring 6 cleverly maintains the stability of the contact between the wireless charging coil head 1 and the product, effectively preventing poor contact. When the air cylinder 9 moves to the predetermined position, a feedback signal is given, triggering the wireless charging coil function test board 4 to start running. At this time, the test board collects key parameters such as current, voltage and charging efficiency of the charging coil in all aspects. The whole process is closely linked, and each component works closely together, from the precise execution of mechanical actions to the accurate collection of electrical parameters, providing an efficient, reliable and high-precision solution for wireless charging function detection, effectively ensuring the accuracy and stability of product wireless charging performance detection.

[0030] Working principle: when detecting the wireless charging function, the electromagnetic valve starts the air cylinder 9, which drives the device to slide on the top of the fixed base 10, and then the linear guide rail movement module 7 and the manual sliding table 11 finely adjust the wireless charging coil head 1, so that the center of the wireless charging coil head 1 is overlapped with the center of the product wireless charging coil. At the same time, when the wireless charging coil head 1 contacts the product surface, the spring 6 is compressed due to the continuous movement of the air cylinder 9, and the rebound force of the spring 6 ensures the stability of the contact between the wireless charging coil head 1 and the product, preventing poor contact. Then, the feedback signal is given by the movement of the air cylinder 9 to the position, to drive the wireless charging coil function test board 4 to run, and collect parameters such as current, voltage and charging efficiency of the charging coil.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent substitution, improvement, etc. made within the scope of the present application shall be included in the protection scope of the present application.

Claims

1. A test module compatible with the detection of wireless charging functions of various electronic products, comprising a wireless charging coil head (1), characterized in that: The outer wall of the wireless charging coil head (1) is fixedly connected with a charging head fixed plate (2), the outer wall of the charging head fixed plate (2) is provided with a connecting assembly, and the connecting assembly is used for connecting the device; ​ The connecting assembly comprises a support (3), the support (3) is fixedly connected to the inside of the charging head fixed plate (2), the charging head fixed plate (2) is provided with a wireless charging coil function test plate (4) inside, the outer wall of the charging head fixed plate (2) is provided with a manual sliding table (11), the outer wall of the charging head fixed plate (2) is provided with a motion assembly, and the bottom of the charging head fixed plate (2) is provided with a moving assembly. 2.The test module compatible with the wireless charging function detection of various electronic products according to claim 1, wherein: The motion assembly comprises a fixed base (10), and the fixed base (10) is arranged at the bottom of the wireless charging coil head (1). 3.The test module compatible with the wireless charging function detection of various electronic products according to claim 2, characterized in that: The fixed base (10) is fixedly connected with a gas cylinder (9) at the top, and the output end of the gas cylinder (9) is fixedly connected with a bottom plate (8).

4. The test module compatible with the wireless charging function detection of multiple electronic products according to claim 3, characterized in that: The bottom plate (8) is arranged at the bottom of the charging head fixed plate (2), and the top of the bottom plate (8) is arranged at the bottom of the moving assembly.

5. The test module compatible with the wireless charging function detection of multiple electronic products according to claim 4, characterized in that: The moving assembly comprises a linear guide rail motion module (7), and the linear guide rail motion module (7) is arranged at the top of the bottom plate (8). 6.The test module compatible with the wireless charging function detection of various electronic products of claim 5, wherein: The linear guide rail motion module (7) is provided with an equal-height screw (5) inside, and the equal-height screw (5) is connected and fixed to the linear guide rail motion module (7).

7. The test module of claim 6, wherein the test module is compatible with wireless charging function detection of a plurality of electronic products. The linear guide rail motion module (7) is provided with a spring (6) inside, and the spring (6) is used for compressing the linear guide rail motion module (7) under stress.