Control system of embedded part installation equipment of concrete modular building production line

Abstract

The utility model relates to the technical field of concrete production, in particular to a control system of embedded part installation equipment of a concrete modular building production line, which comprises a three-phase five-wire system circuit, a control circuit, a translation X-axis circuit, a translation Y-axis circuit and a lifting Z-axis circuit, the control circuit, the translation X-axis circuit, the translation Y-axis circuit and the lifting Z-axis circuit are electrically connected with the three-phase five-wire system circuit respectively; the control circuit comprises a 24V switching power supply, a PLC (Programmable Logic Controller), an electric claw controller and an electric claw; the 24V switching power supply is electrically connected with the PLC and the electric claw controller, the PLC is electrically connected with the electric claw controller, and the electric claw controller is electrically connected with the electric claw. According to the control system, automatic operation is achieved in a low-cost mode, and use is more convenient.

Description

TECHNICAL FIELD

[0001] The utility model relates to concrete production technical field especially relates to a control system of concrete modular building production line embedded part installation equipment. BACKGROUND

[0002] In the modern construction industry, the installation of embedded parts of concrete modular building production lines is a key link. The accurate installation of embedded parts is crucial to ensure the safety and durability of the structure. Traditional embedded part installation usually relies on manual operation, which is not only inefficient, but also prone to errors, and replacing embedded part products requires replacing embedded part grabbing clamps, which is time-consuming and laborious.

[0003] Therefore, there is an urgent need for a control system of concrete modular building production line embedded part installation equipment. UTILITY MODEL CONTENT

[0004] (I) Technical problem to be solved

[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a control system of concrete modular building production line embedded part installation equipment, which solves the technical problems of low efficiency and easy error in the prior art.

[0006] (II) Technical scheme

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the main technical scheme including:

[0008] Firstly, the utility model provides a control system of concrete modular building production line embedded part installation equipment, which includes:

[0009] Three-phase five-wire circuit, control circuit, translation X-axis circuit, translation Y-axis circuit and lifting Z-axis circuit;

[0010] The control circuit, translation X-axis circuit, translation Y-axis circuit and lifting Z-axis circuit are respectively electrically connected with the three-phase five-wire circuit;

[0011] The control circuit includes 24V switching power supply, PLC controller, electric claw controller and electric claw.

[0012] The 24V switching power supply is electrically connected with the PLC controller and the electric claw controller, the PLC controller is electrically connected with the electric claw controller, and the electric claw controller is electrically connected with the electric claw.

[0013] Optionally, the translation X-axis circuit, translation Y-axis circuit and lifting Z-axis circuit all include:

[0014] Switch, filter, driver and servo motor;

[0015] The switch is electrically connected with the three-phase five-wire circuit at one end and is electrically connected with the filter at the other end.

[0016] Optionally, the PLC controller communicates with the electric claw controller through an RS485 interface, and the PLC controller communicates with the driver through an EnterCAT interface.

[0017] Optionally, the control system further comprises:

[0018] three temperature sensors;

[0019] The three temperature sensors are respectively installed at the shaft end of each servo motor.

[0020] The measurement range of the temperature sensor is -50℃ to +150℃.

[0021] Optionally, a state indicating lamp is arranged on the driver of the translation X-axis circuit, the translation Y-axis circuit and the lifting Z-axis circuit respectively.

[0022] When the driver works normally, the state indicating lamp displays green light; when the driver appears abnormal, the state indicating lamp displays red light.

[0023] In the second aspect, the utility model provides a kind of concrete modular building production line embedded part mounting equipment, comprising:

[0024] The control system of concrete modular building production line embedded part mounting equipment and embedded part positioning device;

[0025] Embedded part positioning device is electrically connected with the control system of concrete modular building production line embedded part mounting equipment;

[0026] The control system of concrete modular building production line embedded part mounting equipment is the control system of concrete modular building production line embedded part mounting equipment of any of the above.

[0027] Optionally, the embedded part positioning device comprises:

[0028] Laser positioner and coordinate calibration component;

[0029] The laser positioner is electrically connected with coordinate calibration component, and the coordinate calibration component is electrically connected with the control system of concrete modular building production line embedded part mounting equipment.

[0030] Optionally, the embedded part monitoring device comprises:

[0031] Image processor and at least one high-definition camera;

[0032] The image processor is electrically connected with the high-definition camera.

[0033] (III) Beneficial Effects

[0034] The control system of the concrete modular building production line embedded part mounting equipment has the advantages that the PLC controller is adopted, the PLC controller is electrically connected with the electric claw controller, the electric claw controller is connected with the electric claw, and compared with the prior art, the automatic operation is realized in a low-cost manner, and use is more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1 It is a structural schematic view of the control system of the concrete modular building production line embedded part mounting equipment in the embodiment 1 of the utility model.

[0036] Figure 2 It is a structural block diagram of the concrete modular building production line embedded part mounting equipment in the embodiment 2 of the utility model.

[0037] LEGEND

[0038] 1: 24V switching power supply; 2: PLC controller; 3: electric claw controller; 4: electric claw;

[0039] M: servo motor; FLP: filter; QF: switch; D: driver; Enc: encoder; first phase line: L1; second phase line: L2; third phase line: L3; neutral line: N1; ground wire: PE. DETAILED DESCRIPTION

[0040] In order to better explain the utility model, so as to facilitate understanding, the utility model is described in detail in combination with the specific embodiments and the accompanying drawings.

[0041] The concrete modular building production line refers to the industrialized production mode, and each module unit of the concrete building is prefabricated through the automatic assembly line in the factory. After each module unit is precisely machined and strictly controlled in quality in the factory, the module unit is transported to the construction site for rapid assembly, so that the construction period is greatly shortened, the influence of on-site construction on the environment is reduced, and the overall quality and efficiency of the building are improved.

[0042] The control system of the concrete modular building production line embedded part mounting equipment provided in the embodiment of the utility model is provided with a three-phase five-wire circuit, a control circuit, a translation X-axis circuit, a translation Y-axis circuit and a lifting Z-axis circuit, and the control circuit is provided with a 24V switching power supply, a PLC controller, an electric claw controller and an electric claw, so that the technical problem that the existing technology depends on manual operation, is not only low in efficiency, but also prone to errors is solved, and the efficiency and accuracy are improved.

[0043] For a better understanding of the above technical solutions, the exemplary embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present application are shown in the drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a clearer, more thorough understanding of the present application and to convey the scope of the present application to those skilled in the art.

[0044] Embodiment 1

[0045] Referring to Figure 1 The control system of the concrete modular building production line embedded part installation equipment of the present embodiment comprises:

[0046] The three-phase five-wire circuit, the control circuit, the translation X-axis circuit, the translation Y-axis circuit and the lifting Z-axis circuit are electrically connected;

[0047] The control circuit, the translation X-axis circuit, the translation Y-axis circuit and the lifting Z-axis circuit are electrically connected;

[0048] The control circuit comprises a 24V switching power supply 1, a PLC controller 2, an electric claw controller 3 and an electric claw 4.

[0049] The 24V switching power supply 1 is electrically connected to the PLC controller 2 and the electric claw controller 3, the PLC controller 2 is electrically connected to the electric claw controller 3, and the electric claw controller 3 is electrically connected to the electric claw 4.

[0050] In the specific implementation process, the electric claw 4 is equipped with a pressure sensor, which is electrically connected to the electric claw controller 3. When the electric claw 4 grabs the embedded part, the pressure sensor can detect the pressure between the electric claw and the embedded part in real time. If the pressure is not within the normal grabbing pressure range, the electric claw controller 3 will adjust the grabbing force of the electric claw 4 to ensure that the embedded part is stably grabbed and will not be damaged due to excessive grabbing force.

[0051] The above process is the existing control process, and there is no improvement in the program.

[0052] Through the above setting, the problems such as position deviation of the embedded part caused by unstable grabbing during the installation process of the embedded part can be reduced, and the accuracy is improved.

[0053] The three-phase five-wire circuit comprises a first phase line L1, a second phase line L2, a third phase line L3, a neutral line N1 and a ground line PE.

[0054] The translation X-axis circuit is connected with the first phase line L1 and the neutral line N1 of the three-phase five-wire circuit respectively, and the translation Y-axis circuit is connected with the second phase line L2 and the neutral line N1 of the three-phase five-wire circuit respectively; the lifting Z-axis circuit is connected with the third phase line L3 and the neutral line N1 of the three-phase five-wire circuit respectively; and the control circuit is connected with the first phase line L1, the neutral line N1 and the ground line PE of the three-phase five-wire circuit respectively.

[0055] Further, the three-phase five-wire circuit is provided with a leakage protection device, which can monitor the leakage in the circuit in real time. Once the leakage current exceeds the safety threshold, for example, 30mA, the leakage protection device will quickly cut off the circuit within 0.1s to ensure the safety of the operator and the normal operation of the equipment.

[0056] In the embodiment, the control system further comprises a data storage component electrically connected with the PLC controller 2, which is used to store the relevant data in each pre-embedded part installation process, including the moving distance of the translation X-axis, Y-axis and lifting Z-axis, the grabbing pressure of the electric claw 4, the installation event of each time, etc.

[0057] The translation X-axis circuit, the translation Y-axis circuit and the lifting Z-axis circuit each comprise:

[0058] The switch QF, the filter FLP, the driver D and the servo motor M;

[0059] One end of the switch QF is electrically connected with the three-phase five-wire circuit, and the other end is electrically connected with the filter FLP; the filter FLP is electrically connected with the driver D; and the driver D is electrically connected with the servo motor M.

[0060] Among them, the filter FLP in the translation X-axis circuit, the translation Y-axis circuit and the lifting Z-axis circuit is an active filter. The active filter can effectively suppress the harmonics in the circuit, reduce the interference of the harmonics on the equipment, and improve the stability of the system.

[0061] In addition, the servo motor M comprises a high-precision encoder Enc, which is electrically connected with the encoder interface on the driver D. The encoder Enc can accurately measure the rotation angle and speed of the servo motor M and feed back these data to the corresponding driver D. The driver D adjusts the control signal of the servo motor M in real time according to the feedback data, realizes high-precision control of the movement of the translation X-axis, Y-axis and lifting Z-axis, and ensures the installation precision of the pre-embedded part.

[0062] The encoder Enc in the embodiment is an existing encoder structure, and the present application does not make any improvement on the encoder.

[0063] In the embodiment, the PLC controller 2 communicates with the electric claw controller 3 through an RS485 interface, and the PLC controller 2 communicates with the driver D through an EnterCAT interface.

[0064] In the embodiment, the control system further comprises:

[0065] three temperature sensors;

[0066] The three temperature sensors are respectively installed at the shaft end of each servo motor.

[0067] The measurement range of the temperature sensor is -50℃ to +150℃.

[0068] Further, the three temperature sensors are respectively electrically connected with the cooling fan, and the cooling fan is fixed on each servo motor M, so as to ensure that the servo motor M works in a suitable temperature range and improve the service life thereof.

[0069] A state indicating lamp is arranged on the driver D of the translation X-axis circuit, the translation Y-axis circuit and the lifting Z-axis circuit respectively;

[0070] When the driver D works normally, the state indicating lamp displays a green light; and when the driver D appears abnormal, the state indicating lamp displays a red light.

[0071] Through the above arrangement, the rotation of the embedded part is realized when the embedded part is grabbed, different types of embedded parts can be grabbed with different forces, and the use is more convenient and intelligent. Meanwhile, the accuracy of the embedded part installation is improved, the safety of the operator is ensured, and the normal operation of the equipment is ensured.

[0072] Embodiment 2

[0073] Referring to Figure 2 , the concrete modular building production line embedded part installation equipment comprises:

[0074] The control system of the concrete modular building production line embedded part installation equipment and the embedded part positioning device;

[0075] The embedded part positioning device is electrically connected with the control system of the concrete modular building production line embedded part installation equipment.

[0076] The control system of the concrete modular building production line embedded part installation equipment is the control system of the concrete modular building production line embedded part installation equipment according to any one of the embodiments 1.

[0077] The concrete modular building production line embedded part installation equipment in the embodiment further comprises:

[0078] An embedded part detection device;

[0079] The embedded part monitoring device is electrically connected with a control system of an embedded part installation equipment of the concrete modular building production line.

[0080] In this embodiment, the embedded part detection device comprises:

[0081] an image processor and at least one high-definition camera;

[0082] The image processor is electrically connected with the high-definition camera.

[0083] The high-definition camera can form a full-range visual coverage, ensuring detection of the embedded part from different directions and avoiding missing detection of some key parts due to visual angle blind area.

[0084] Meanwhile, the high-definition camera is equipped with a special protective shell. In the concrete modular building production line environment, there are dust, moisture and slight vibration during equipment operation and other adverse factors. By equipping the protective shell, the camera can be effectively protected from these factors, ensuring normal operation and prolonging the service life.

[0085] Further, the image processor is a multi-core image processor. The multi-core image processor can simultaneously process multiple image data tasks. When processing complex embedded part images, such as a large number of details or multi-dimensional analysis, the multi-core processor can quickly and accurately obtain results.

[0086] The embedded part positioning device comprises:

[0087] a laser positioner and a coordinate calibration component;

[0088] The laser positioner is electrically connected with the coordinate calibration component, and the coordinate calibration component is electrically connected with a control system of an embedded part installation equipment of the concrete modular building production line.

[0089] In this embodiment, the laser positioner determines the position of the embedded part by emitting a laser beam of a specific frequency and wavelength. It can form a visible laser reference line or laser point in the working environment of the concrete modular building production line, providing an intuitive visual identifier for the initial positioning of the embedded part. For example, the laser positioner can emit laser beams in horizontal and vertical directions respectively to form a cross-shaped laser identifier in a specific working area of the production line.

[0090] Meanwhile, the laser positioner sends the positioning coordinates to the coordinate calibration component, and the coordinate calibration component sends the calibrated coordinates to the control system of the embedded part installation equipment of the concrete modular building production line.

[0091] The concrete modular building production line embedded part mounting equipment in the embodiment can improve the precision, efficiency and safety of embedded part installation, meets the demand of modern production, and provides a solid guarantee for efficient operation of the concrete modular building production line.

[0092] In the description of the present application, it should be understood that the terms "first", "second" are for the purpose of description only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included one or more of the features. In the description of the present application, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0093] In the present application, unless otherwise specifically defined and limited, the terms "installation", "connection", "connection", "fixing" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0094] In the present application, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be directly contacted by the first and second features, or indirectly contacted by the first and second features through an intermediate medium. Moreover, the first feature is "above", "above" and "above" the second feature, which can be directly above or obliquely above the first feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature is "below", "below" and "below" the second feature, which can be directly below or obliquely below the first feature, or only indicates that the horizontal height of the first feature is lower than that of the second feature.

[0095] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of different embodiments or examples without contradiction.

[0096] Although the embodiments of the present application have been shown and described above, it should be understood by those skilled in the art that the above embodiments are exemplary and cannot be construed as limiting the present application, and those skilled in the art can make changes, modifications, replacements and variations to the above embodiments within the scope of the present application.

Claims

1. A control system for an embedded component installation device in a modular concrete building production line, characterized in that, include: Three-phase five-wire circuit, control circuit, translation X-axis circuit, translation Y-axis circuit, and lifting Z-axis circuit; The control circuit, the translation X-axis circuit, the translation Y-axis circuit, and the lifting Z-axis circuit are all electrically connected to a three-phase five-wire circuit. The control circuit includes: a 24V switching power supply (1), a PLC controller (2), an electric gripper controller (3), and an electric gripper (4); The 24V switching power supply (1) is electrically connected to the PLC controller (2) and the electric claw controller (3). The PLC controller (2) is electrically connected to the electric claw controller (3), and the electric claw controller (3) is electrically connected to the electric claw (4).

2. The control system for the embedded part installation equipment of the concrete modular building production line according to claim 1, characterized in that, The translation X-axis circuit, translation Y-axis circuit, and lifting Z-axis circuit all include: Switches (QF), filters (FLP), drivers (D), and servo motors (M); One end of the switch (QF) is electrically connected to a three-phase five-wire circuit, and the other end is electrically connected to a filter (FLP). The filter (FLP) is electrically connected to a driver (D), and the driver (D) is electrically connected to a servo motor (M).

3. The control system for the embedded part installation equipment of the concrete modular building production line according to claim 2, characterized in that, The PLC controller (2) communicates with the electric gripper controller (3) via an RS485 interface, and the PLC controller (2) communicates with the driver (D) via an EnterCAT interface.

4. The control system for the embedded part installation equipment of the concrete modular building production line according to claim 2, characterized in that, The control system further includes: Three temperature sensors; The three temperature sensors are respectively installed on the shaft end of each servo motor (M); The temperature sensor has a measurement range of -50℃ to +150℃.

5. The control system for the embedded part installation equipment of the concrete modular building production line according to claim 2, characterized in that, Status indicator lights are provided on the drivers (D) of the translation X-axis circuit, translation Y-axis circuit, and lifting Z-axis circuit respectively; When the drive (D) is working normally, the status indicator light is green; when the drive (D) malfunctions, the status indicator light is red.

6. An embedded parts installation device for a modular concrete building production line, characterized in that, include: Control system and embedded part positioning device for embedded part installation equipment in concrete modular building production line; The embedded part positioning device is electrically connected to the control system of the embedded part installation equipment of the concrete modular building production line; The control system of the pre-embedded part installation equipment for the concrete modular building production line is the control system of the pre-embedded part installation equipment for the concrete modular building production line as described in any one of claims 1 to 5.

7. The pre-embedded component installation equipment for a modular concrete building production line according to claim 6, characterized in that, The embedded part positioning device includes: Laser positioner and coordinate calibration components; The laser locator is electrically connected to the coordinate calibration component, which is in turn electrically connected to the control system of the pre-embedded component installation equipment in the concrete modular building production line.

8. The pre-embedded component installation equipment for a modular concrete building production line according to claim 6, characterized in that, The embedded component monitoring device includes: Image processor and at least one high-definition camera; The image processor is electrically connected to the high-definition camera.

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