Wire separating mechanism of inductance magnetic ring winding machine
By introducing an A-adjustment mechanism and a clamping mechanism into the inductor magnetic winding machine, the problem of controlling the winding tightness was solved, achieving uniform adjustment of copper wire tension and consistency of wire spacing, thus improving product quality and electrical performance.
Patent Information
- Application Number
- CN202423120357.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing inductor winding machines have difficulty controlling the winding tension of the winding, resulting in inconsistent coil spacing, which affects the inductance value and electrical performance. Furthermore, coils that are too loose or too tight may lead to performance degradation or damage.
A wire splitting mechanism including adjustment mechanism A and clamping mechanism is designed. Adjustment mechanism A adjusts the tension of copper wire, and clamping mechanism straightens and pulls copper wire to ensure uniform tension during winding. Combined with adjustment mechanism B and sliding mechanism, the position and tension of copper wire are adjusted to ensure consistent wire splitting interval.
It achieves uniform adjustment of copper wire tension during winding, ensures consistency of wire during splitting, reduces defects, and improves the quality stability and electrical performance of the final product.
Smart Images

Figure CN223728600U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a line separating mechanism technical field, concretely is a kind of line separating mechanism of inductance magnetic ring winding machine. BACKGROUND
[0002] Inductance magnetic ring winding machine is a kind of equipment specially used for producing inductance component, is widely used in electronic and electrical industry, especially in the manufacture of transformer, inductor and electronic component, its main function is to wind wire according to specified mode into coil to reach the inductance characteristic of expectation, and the line separating mechanism of inductance magnetic ring winding machine is the important component part of guaranteeing that coil is uniform, compact in winding process, and the mechanism usually involves multiple key functions and structures.
[0003] At present, the line separating mechanism of existing, inductance magnetic ring winding machine is not convenient to control the tightness of wire arrangement when winding, if tightness is too loose when winding, it will lead to the inconsistent spacing of coil in winding process, to affect the inductance value and electrical performance of coil, and too loose coil can lead to inductance performance decline, and too tight coil can lead to coil damage or insulation layer damage, and it is not convenient to control the tension of winding according to the tightness required.
[0004] Therefore, the utility model provides a kind of line separating mechanism of inductance magnetic ring winding machine to solve above-mentioned problems. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of prior art, the utility model provides a kind of line separating mechanism of inductance magnetic ring winding machine, solves the problems raised in the above background art.
[0006] To achieve the above object, the utility model is realized by the following technical schemes:
[0007] A kind of line separating mechanism of inductance magnetic ring winding machine, including bottom plate, the upper surface of the bottom plate one side is fixedly connected with clamping mechanism, the number of the clamping mechanism is two groups, the middle part of the upper surface of the bottom plate is equipped with sliding slot, the inside of the sliding slot is slidably connected with sliding mechanism, the number of the sliding mechanism is two groups, one group of the inside of the sliding mechanism is fixedly connected with A adjusting mechanism, another group of the inside of the sliding mechanism is fixedly connected with B adjusting mechanism;
[0008] The A adjusting mechanism comprises an A sleeve rod, the bottom of the A sleeve rod is fixedly connected to the inside of the sliding mechanism, an A auxiliary rod is inserted into the inside of the A sleeve rod, the upper surface of the A auxiliary rod is fixedly connected with an A connecting plate, an A threaded hole is formed in the outer surface of the A sleeve rod, an A fixing bolt is screwedly connected into the inside of the A threaded hole, the upper surface of the A connecting plate is fixedly connected with a supporting column, the upper surface of the supporting column is fixedly connected with a top plate, the middle of the bottom of the top plate is fixedly connected with an A rotating block, the A rotating block is rotatably connected with an A wire clamping disc through an A rotating rod on one side, and an A wire clamping groove is formed in the middle of the A wire clamping disc.
[0009] Further, the clamping mechanism comprises a supporting rod, the bottom of the supporting rod is fixedly connected to one side of the upper surface of the bottom plate, the upper surface of the supporting rod is fixedly connected with a fixed ball, the middle of the fixed ball is fixedly connected with an electric push rod, one end of the electric push rod is fixedly connected with a clamping plate, the surface of the clamping plate is fixedly connected with a spring, one end of the spring is fixedly connected with a pressing plate, the surface of the pressing plate is provided with a groove, and the inside of the groove is fixedly connected with a cleaning cotton swab.
[0010] Further, the sliding mechanism comprises a sliding block, the outer surface of the sliding block is slidably connected to the inside of the sliding groove, the upper surface of the sliding block is fixedly connected with a moving block, the two ends of the moving block are both provided with a hole groove, a fixing rod is inserted into the inside of the hole groove, and the surface of the fixing rod is provided with an anti-skid groove.
[0011] Further, the B adjusting mechanism comprises a B sleeve rod, the bottom of the B sleeve rod is fixedly connected to the inside of the sliding mechanism, a B auxiliary rod is inserted into the inside of the B sleeve rod, a B threaded hole is formed in the surface of the B auxiliary rod, a B fixing bolt is screwedly connected into the inside of the B threaded hole, the upper surface of the B auxiliary rod is fixedly connected with a B connecting plate, the upper surface of the B connecting plate is fixedly connected with a triangular support, the upper surface of the triangular support is fixedly connected with a C connecting plate, the upper surface of the C connecting plate is fixedly connected with a B rotating block, the B rotating block is rotatably connected with a B wire clamping disc through a B rotating rod on one side, and a B wire clamping groove is formed in the middle of the B wire clamping disc.
[0012] Further, the bottom of the bottom plate is fixedly connected with a bearing block around, and the bottom of the bearing block is fixedly connected with an anti-skid pad.
[0013] Further, the two sides of the bottom plate are fixedly connected with fixed sheets, the surface of the fixed sheet is provided with a C threaded hole, and a C fixing bolt is screwedly connected into the inside of the C threaded hole.
[0014] The A adjusting mechanism comprises an A sleeve rod, the bottom of the A sleeve rod is fixedly connected to the inside of the sliding mechanism, an A auxiliary rod is inserted into the inside of the A sleeve rod, the upper surface of the A auxiliary rod is fixedly connected with an A connecting plate, an A threaded hole is formed in the outer surface of the A sleeve rod, an A fixing bolt is screwedly connected into the inside of the A threaded hole, the upper surface of the A connecting plate is fixedly connected with a supporting column, the upper surface of the supporting column is fixedly connected with a top plate, the bottom of the top plate is fixedly connected with an A rotating block, the A rotating block is rotatably connected with an A wire clamping disc through an A rotating rod on one side, and an A wire clamping groove is formed in the middle of the A wire clamping disc.
[0015] 1. With the A adjustment mechanism, when using inductor magnetic winding, the copper wire needs to be divided into two strands and wound around the coil. However, when winding and dividing the wire, the tension of the copper wire is not easy to adjust according to the actual dividing distance. The A adjustment mechanism can adjust the tension of the copper wire during winding as needed, making the tension more uniform. Appropriate tension can ensure the consistency of the wire during dividing, reduce defects caused by uneven tension, and make the quality of the final product more stable.
[0016] 2. Through the clamping mechanism, when splitting the wires, the clamping mechanism can straighten and pull the copper wires, making them less prone to tangling and knotting during winding, and enabling smoother winding. In addition, when winding, the clamping mechanism can make the copper wires wind more evenly during splitting, so that the spacing between the split wires remains consistent. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the wire splitting mechanism of an inductor magnetic winding machine;
[0018] Figure 2 This is a schematic diagram showing the installation of springs in the wire-splitting mechanism of an inductor magnetic winding machine.
[0019] Figure 3 This is a schematic diagram of the installation of fixing bolt B in the wire-splitting mechanism of an inductor magnetic winding machine.
[0020] Figure 4 This is a schematic diagram of the A-card reel in the wire-splitting mechanism of an inductor magnetic winding machine.
[0021] Figure 5 This is a schematic diagram of the fixed rod in the wire-splitting mechanism of an inductor magnetic winding machine.
[0022] In the diagram: 1. Base plate; 2. A sleeve rod; 3. A auxiliary rod; 4. A connecting plate; 5. A fixing bolt; 6. Support column; 7. Top plate; 8. A rotating block; 9. A cable clamping reel; 10. Support rod; 11. Electric push rod; 12. Clamping plate; 13. Spring; 14. Extrusion plate; 15. Cleaning swab; 16. Slider; 17. Moving block; 18. Fixing rod; 19. B sleeve rod; 20. B auxiliary rod; 21. B fixing bolt; 22. B connecting plate; 23. Triangular bracket; 24. C connecting plate; 25. B rotating block; 26. B cable clamping reel; 27. Load-bearing block; 28. Fixing plate; 29. C fixing bolt. Detailed Implementation
[0023] Various exemplary embodiments, features, and aspects of this application will now be described in detail with reference to the accompanying drawings. The same reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of the embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise.
[0024] The term "exemplary" is used herein to mean "serving as an example, instance, or illustration." Any implementation described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other implementations.
[0025] In addition, for a better illustration of the present application, a number of specific details are given in the following specific embodiments. Those skilled in the art should understand that the present application can also be implemented without certain specific details. In some examples, methods, means, elements well known to those skilled in the art are not described in detail, in order to highlight the main idea of the present application.
[0026] Referring to Figures 1-5 The utility model provides two technical schemes:
[0027] Embodiment one:
[0028] A wire separating mechanism of an inductance magnetic ring winding machine, including bottom plate 1, the upper surface of bottom plate 1 one side is fixedly connected with clamping mechanism, the number of clamping mechanism is two groups, the upper surface of bottom plate 1 middle part is equipped with the sliding slot, the inside of sliding slot is connected with sliding mechanism, the number of sliding mechanism is two groups, one group of sliding mechanism is fixedly connected with A adjusting mechanism in the inside, another group of sliding mechanism is fixedly connected with B adjusting mechanism in the inside;
[0029] A adjusting mechanism includes A sleeve rod 2, the bottom of A sleeve rod 2 is fixedly connected in the inside of sliding mechanism, A auxiliary rod 3 is inserted in the inside of A sleeve rod 2, A auxiliary rod 3 upper surface is fixedly connected with A connecting plate 4, A screw hole is equipped with in the outer surface of A sleeve rod 2, A fixed peg 5 is screw connected in the inside of A screw hole, A connecting plate 4 upper surface is fixedly connected with support column 6, support column 6 upper surface is fixedly connected with top plate 7, the middle part of top plate 7 bottom is fixedly connected with A rotating block 8, A rotating block 8 one side is rotatably connected with A wire clamping disc 9 through A rotating rod, A wire clamping groove is equipped with in the middle part of A wire clamping disc 9.
[0030] When winding copper wire with inductance magnetic ring, copper wire needs to be separated into one to be wound on the coil, but when winding the separated wire, the tension of copper wire is not convenient to adjust according to the actual separation distance, A adjusting mechanism can adjust the tension of copper wire during winding according to the needs, so that the tension during winding is more uniform, and appropriate tension can ensure the consistency of wire during separation, reduce defects caused by uneven tension, and make the quality of final product more stable.
[0031] Embodiment two:
[0032] On the basis of embodiment one:
[0033] The clamping mechanism comprises a supporting rod 10, the bottom of the supporting rod 10 is fixedly connected to one side of the upper surface of the bottom plate 1, the upper surface of the supporting rod 10 is fixedly connected with a fixed ball, the middle part of the fixed ball is fixedly connected with an electric push rod 11, one end of the electric push rod 11 is fixedly connected with a clamping plate 12, the surface of the clamping plate 12 is fixedly connected with a spring 13, one end of the spring 13 is fixedly connected with a pressing plate 14, the surface of the pressing plate 14 is provided with a groove, the inside of the groove is fixedly connected with a cleaning cotton swab 15; when the copper wire is divided, the clamping mechanism can be used to straighten and pull the copper wire, so that the copper wire is not easy to be entangled and knotted during winding, and the winding can be more smoothly completed; in addition, the clamping mechanism can be used to wind the copper wire more uniformly during winding, so that the interval of the divided copper wire is consistent.
[0034] The sliding mechanism comprises a sliding block 16, the outer surface of the sliding block 16 is slidingly connected to the inside of the sliding groove, the upper surface of the sliding block 16 is fixedly connected with a moving block 17, the two ends of the moving block 17 are both provided with a hole slot, the hole slot is inserted with a fixed rod 18, the surface of the fixed rod 18 is provided with an anti-skid groove; before adjusting the tension, in order to ensure that the copper wire is not bent too much during winding, the positions of the A adjusting mechanism and the B adjusting mechanism can be moved, the sliding block 16 is moved to the appropriate position, and then the moving block 17 is fixed on the bottom plate 1 by the fixed rod 18, so that the positions of the A adjusting mechanism and the B adjusting mechanism are adjusted to the appropriate distance, and the tension is more appropriate.
[0035] The B adjusting mechanism comprises a B sleeve rod 19, the bottom of the B sleeve rod 19 is fixedly connected to the inside of the sliding mechanism, the inside of the B sleeve rod 19 is inserted with a B auxiliary rod 20, the surface of the B auxiliary rod 20 is provided with a B threaded hole, the inside of the B threaded hole is threadedly connected with a B fixed bolt 21, the upper surface of the B auxiliary rod 20 is fixedly connected with a B connecting plate 22, the upper surface of the B connecting plate 22 is fixedly connected with a triangular support 23, the upper surface of the triangular support 23 is fixedly connected with a C connecting plate 24, the upper surface of the C connecting plate 24 is fixedly connected with a B rotating block 25, one side of the B rotating block 25 is rotatably connected with a B wire clamping disc 26 through a B rotating rod, the middle part of the B wire clamping disc 26 is provided with a B wire clamping groove; in order to keep the uniformity of the tension, the height position of the B auxiliary rod 20 in the B sleeve rod 19 is adjusted, and then the B auxiliary rod 20 is fixed by the B fixed bolt 21, so that the tension of the copper wire during the winding is adjusted, and appropriate tension can ensure that the wire material is consistent during the division, reduces the defects caused by uneven tension, and makes the quality of the final product more stable.
[0036] The bottom of the bottom plate 1 is fixedly connected with a bearing block 27 around, the bottom of the bearing block 27 is fixedly connected with an anti-skid pad, the bearing block 27 can support the bottom plate 1 and play a bearing role, and the anti-skid pad at the bottom increases the friction force and avoids slipping.
[0037] The two sides of the bottom plate 1 are fixedly connected with the fixing sheets 28, the surface of the fixing sheet 28 is provided with a C threaded hole, the inside of the C threaded hole is threadedly connected with a C fixing bolt 29, the bottom plate 1 is fixed in a suitable position by the fixing sheet 28 and the C fixing bolt 29, and the position of the bottom plate 1 is avoided from deviating during wire distribution.
[0038] On the basis of the first and second embodiments: when winding, the copper wire needs to be divided and wound on the coil, in order to ensure the uniformity of the tension during winding, the height of the A auxiliary rod 3 in the A sleeve rod 2 is adjusted, after being adjusted to a suitable height, the A auxiliary rod 3 is fixed by the A fixing bolt 5, the height of the A wire clamping disc 9 is adjusted, then, in order to maintain the uniformity of the tension, the height position of the B auxiliary rod 20 in the B sleeve rod 19 is adjusted, after being adjusted, the B auxiliary rod 20 is fixed by the B fixing bolt 21, so as to adjust the tension during the wire distribution and winding, appropriate tension can ensure the consistency of the wire during wire distribution, reduce the defects caused by uneven tension, and make the quality of the final product more stable, then, before adjusting the tension, in order to avoid large bending during winding, the positions of the A adjusting mechanism and the B adjusting mechanism are moved, the position of the sliding block 16 is moved, after being moved to a suitable position, the moving block 17 is fixed on the bottom plate 1 by the fixing rod 18, so as to adjust the positions of the A adjusting mechanism and the B adjusting mechanism to a suitable distance, so that the tension is more appropriate, then, one end of the copper wire is wound on the coil, then the electric push rod 11 is started according to the thickness of the copper wire, the electric push rod 11 drives the clamping plate 12 to move left and right, the clamping plate 12 drives the spring 13 and the extrusion plate 14 to move when moving, the extrusion plate 14 extrudes and clamps the copper wire, the surface of the copper wire can be cleaned by the cleaning cotton stick 15 during winding, so as to reduce the dust on the surface, then, the copper wire is clamped by the two sets of clamping mechanisms, so as to keep straight, avoid winding, the middle part is placed at the bottom of the A wire clamping disc 9, the tail part is placed above the B wire clamping disc 26, an arc is formed, the appropriate tension is reached, and the uniformity can be maintained during wire distribution.
[0039] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0040] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wire separating mechanism of an inductive magnetic winding machine, comprising a base plate (1), characterized in that: One side of the upper surface of the bottom plate (1) is fixedly connected with clamping mechanisms, the number of the clamping mechanisms is two groups, the middle of the upper surface of the bottom plate (1) is provided with a sliding groove, the inside of the sliding groove is slidably connected with sliding mechanisms, the number of the sliding mechanisms is two groups, the inside of one of the sliding mechanisms is fixedly connected with an A adjusting mechanism, the inside of the other sliding mechanism is fixedly connected with a B adjusting mechanism; The A adjusting mechanism comprises an A sleeve rod (2), the bottom of the A sleeve rod (2) is fixedly connected to the inside of the sliding mechanism, an A auxiliary rod (3) is inserted into the inside of the A sleeve rod (2), the upper surface of the A auxiliary rod (3) is fixedly connected with an A connecting plate (4), the outer surface of the A sleeve rod (2) is provided with an A threaded hole, the inside of the A threaded hole is threadedly connected with an A fixing bolt (5), the upper surface of the A connecting plate (4) is fixedly connected with a supporting column (6), the upper surface of the supporting column (6) is fixedly connected with a top plate (7), the middle of the bottom of the top plate (7) is fixedly connected with an A rotating block (8), one side of the A rotating block (8) is rotatably connected with an A wire clamping disc (9) through an A rotating rod, the middle of the A wire clamping disc (9) is provided with an A wire clamping groove.
2. The dividing mechanism of the inductor magnetic ring winding machine according to claim 1, characterized in that: The clamping mechanism comprises a supporting rod (10), the bottom of the supporting rod (10) is fixedly connected to one side of the upper surface of the bottom plate (1), the upper surface of the supporting rod (10) is fixedly connected with a fixed ball, the middle of the fixed ball is fixedly connected with an electric push rod (11), one end of the electric push rod (11) is fixedly connected with a clamping plate (12), the surface of the clamping plate (12) is fixedly connected with a spring (13), one end of the spring (13) is fixedly connected with a pressing plate (14), the surface of the pressing plate (14) is provided with a groove, the inside of the groove is fixedly connected with a cleaning cotton swab (15).
3. The dividing mechanism of the inductor magnetic ring winding machine according to claim 1, characterized in that: The sliding mechanism comprises a sliding block (16), the outer surface of the sliding block (16) is slidably connected to the inside of the sliding groove, the upper surface of the sliding block (16) is fixedly connected with a moving block (17), both ends of the moving block (17) are provided with hole grooves, the hole grooves are inserted with fixed rods (18), the surface of the fixed rod (18) is provided with an anti-skid groove.
4. The dividing mechanism of the inductor magnetic ring winding machine according to claim 1, characterized in that: The B adjusting mechanism comprises a B sleeve rod (19), the bottom of the B sleeve rod (19) is fixedly connected to the inside of the sliding mechanism, a B auxiliary rod (20) is inserted into the inside of the B sleeve rod (19), the surface of the B auxiliary rod (20) is provided with a B threaded hole, the inside of the B threaded hole is threadedly connected with a B fixing bolt (21), the upper surface of the B auxiliary rod (20) is fixedly connected with a B connecting plate (22), the upper surface of the B connecting plate (22) is fixedly connected with a triangular support (23), the upper surface of the triangular support (23) is fixedly connected with a C connecting plate (24), the upper surface of the C connecting plate (24) is fixedly connected with a B rotating block (25), one side of the B rotating block (25) is rotatably connected with a B wire clamping disc (26) through a B rotating rod, the middle of the B wire clamping disc (26) is provided with a B wire clamping groove.
5. The dividing mechanism of the inductor magnetic ring winding machine according to claim 1, characterized in that: The bottom of the bottom plate (1) is fixedly connected with a load-bearing block (27), and the bottom of the load-bearing block (27) is fixedly connected with an anti-skid pad.
6. The dividing mechanism of a magnetic inductor winding machine according to claim 1, characterized in that: The two sides of the bottom plate (1) are fixedly connected with a fixed sheet (28), the surface of the fixed sheet (28) is provided with a C threaded hole, and the inside of the C threaded hole is threadedly connected with a C fixed bolt (29).