Manual adjustment type cooler for ash frying machine
By designing a manually adjustable cooler for the ash roasting machine, and utilizing a cooling interception sleeve and flange structure to control the air intake, the problem of the high-temperature, high-dust flue gas from the ash roasting machine placing a heavy load on the dust removal equipment was solved. This effectively reduced the cooling and dust removal efficiency of the equipment and extended its service life.
Patent Information
- Application Number
- CN202423310546.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The high-temperature, high-dust flue gas generated during the mixing process of the ash roaster overloads the dust removal equipment, affecting its lifespan. Existing technologies are insufficient to effectively reduce the dust content and temperature of the flue gas.
Design a manually adjustable cooler for an ash roasting machine. By installing a cooling interception sleeve and flange structure on the exhaust pipe, the air intake volume is controlled by manually adjusting the overlapping area of the vent holes. Combined with the interception effect of the baffle plate, preliminary cooling and dust content reduction are achieved.
It effectively intercepts large particulate impurities, reduces the dust content in flue gas, reduces the load on dust removal equipment, extends the effective working time of the equipment, achieves a cooling effect, and extends the service life of the dust collector.
Smart Images

Figure CN223732361U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a fume treatment technical field of roasting ash machine, concretely is a kind of roasting ash machine with manual regulating type cooler. BACKGROUND
[0002] Roasting ash machine is also called aluminum ash roasting machine, which is a professional equipment for processing aluminum ash. According to the different physical properties and specific gravity of solid objects and liquid objects, the metallic aluminum and ash in the aluminum ash are separated. The hot aluminum ash discharged from the furnace contains a certain proportion of metallic aluminum. The aluminum ash is added into the roasting ash machine, which has an adjustable height stirring device. The metallic aluminum mixed by stirring gradually sinks to the bottom of the container to form a molten pool. The ash stays on the upper part of the molten pool. Under the action of stirring, the ash is discharged from the ash outlet on the upper part of the container, and the aluminum liquid is discharged from the discharge hole at the bottom of the container and directly cast into aluminum ingots.
[0003] Since aluminum can burn and oxidize to form smoke pollution during stirring, an exhaust device is provided on the upper part of the container. Under the action of the rear fan, the flue gas enters the water bath dust collector or pulse dust collector after cyclone separation. The clean gas after treatment is discharged into the atmosphere. However, the smoke formed by burning and oxidation has high dust content, large particles and high temperature, which acts on the dust removal equipment for a long time, reducing the service life of the dust removal equipment. Therefore, a structure needs to be designed to reduce the dust content of the extracted flue gas, reduce the load of the dust collector, and the cooler does not affect the normal use of the roasting ash machine.
[0004] Therefore, we propose a roasting ash machine with manual regulating type cooler. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a roasting ash machine with manual regulating type cooler to solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a roasting ash machine with manual regulating type cooler, comprising an exhaust pipe and a cooling interception sleeve, the cooling interception sleeve is installed on the exhaust pipe, the lower flange is movably connected to the cooling interception sleeve by sleeving, and the upper flange is fixedly connected to the cooling interception sleeve by sleeving on the lower flange side.
[0007] Uniformly formed air holes two are formed on the lower flange, uniformly formed air holes one are formed on the upper flange, and the air holes one and the air holes two are correspondingly arranged, uniformly formed guide holes are formed on the upper flange, and the lock bolt is movably connected to the guide hole.
[0008] Further, the lock rack is fixedly connected to the cooling interception sleeve by sleeving, the sealing plate is fixedly connected to one side of the lock rack, and the ash baffle is movably connected in the sealing plate.
[0009] Further, the sealing plate side movable connection has a push rod, a roller is installed on the push rod and slides against the groove on the dust blocking plate.
[0010] Further, the locking frame is fixed with a limiting block through a bolt, a rubber pad is fixed on the side of the limiting block, a knob is threadedly connected to the dust blocking plate, a press ring is fixedly connected to the end of the knob and abuts against the rubber pad on the limiting block.
[0011] Further, one end of the exhaust pipe is fixed to one side of the locking frame, and the other side of the locking frame is communicated with the cooling interception sleeve.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] 1. In the utility model, the knob on the locking frame side of the exhaust pipe is manually rotated, so that the press ring is separated from the abutment of the limiting block fixedly arranged on the locking frame, at this time, the dust blocking plate installed on the locking frame is moved to the side of the exhaust pipe by rotating and pushing the push rod, the large particle impurities in the high-temperature flue gas of the ash roaster are preliminarily intercepted, and the whole plate is manually pushed out for subsequent replacement and cleaning of the dust blocking plate, so that the operation is simple and the burden of the subsequent dust removal mechanism is reduced.
[0014] 2. In the utility model, the lower flange on the side of the cooling interception sleeve is rotated to realize the overlapping of the air holes between the lower flange and the upper flange, and the overlapping area determines the air inlet amount in the whole exhaust pipe. By adjusting different air inlet amounts, the purposes of cooling, reducing the negative pressure of smoking and reducing the dust content of the extracted flue gas and reducing the load of the dust collector are achieved, and the cooler does not affect the original use function of the ash roaster. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structure schematic view of the manual adjustment type cooler for the ash roaster.
[0016] Figure 2 It is a cooling interception sleeve schematic view of the manual adjustment type cooler for the ash roaster.
[0017] Figure 3 It is a communication schematic view of the upper air hole one of the upper flange and the upper air hole two of the lower flange.
[0018] Figure 4 It is a main view structure schematic view of the manual adjustment type cooler for the ash roaster.
[0019] Figure 5 It is a connection structure schematic view of the exhaust pipe, the cooling interception sleeve and the locking frame.
[0020] In the diagram: 1. Exhaust pipe; 2. Cooling interception sleeve; 3. Locking frame; 4. Upper flange; 5. Vent hole one; 6. Guide hole; 7. Lower flange; 8. Vent hole two; 9. Locking bolt; 10. Sealing plate; 11. Lever; 12. Dust baffle; 13. Limiting block; 14. Knob; 15. Pressure ring. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-5 This utility model provides a technical solution:
[0023] Example 1: As Figure 1 As shown, the main body of the manually adjustable cooler for the ash roasting machine is a cooling interception sleeve 2, which is connected to one end of the exhaust pipe 1 through a flange, while the other end of the cooling interception sleeve 2 is connected to a pipe extending to the outer dust removal equipment.
[0024] The entire cooling interception sleeve 2 is fixed with a locking frame 3 on its outer wall. The locking frame 3 is integrated with the cooling interception sleeve 2 and prevents leakage during the flue gas interception process. A sealing plate 10 is installed on the locking frame 3 to seal the gaps when the baffle plate 12 moves. The baffle plate 12 is slidably connected inside the locking frame 3. The main body of the baffle plate 12 is hollow, and perforated plates are provided on both sides. The holes on the perforated plates on both sides are staggered. When the dust-laden flue gas in the exhaust pipe 1 enters the perforated plate side, it is intercepted by the baffle plate 12 and falls to the bottom of the locking frame 3. When the entire ash roasting machine is stopped for maintenance, the baffle plate 12 on the entire locking frame 3 is pulled out, and the intercepted dust is peeled off.
[0025] The entire ash baffle 12 is controlled by a lever 11 rotatably connected to the locking frame 3, such as... Figure 1 and Figure 2 As shown, the roller connected to the side of the lever 11 abuts against the groove on the ash baffle 12. When it is pushed outward, the rotating lever 11 pushes the entire ash baffle 12 to move into the pipeline connected inside the lock frame 3 to intercept the dust in the flowing flue gas.
[0026] At the same time, prevent the whole dust screen 12 from being dislocated due to impact vibration caused by air flow. The top of the dust screen 12 is screw-connected with a knob 14, the end of the knob 14 is fixedly connected with a pressing ring 15, and the limiting block 13 is fixed on the lock frame 3 through bolts, and the rubber block is fixed on one side of the limiting block 13. When the position of the push rod 11 is fixed, the knob 14 on the side of the dust screen 12 is rotated to push the whole pressing ring 15 to contact the rubber pad on the limiting block 13. The position of the dust screen 12 is limited by the friction between the pressing ring 15 and the rubber pad, so as to prevent the dislocated dust screen 12 from reducing the dust interception effect.
[0027] Since the dust screen 12 can move, it provides effective space for subsequent repair and cleaning of the dust screen 12. At the same time, the dust screen 12 can intercept large particles in the exhaust pipe 1, reduce the load of the subsequent dust collector, and prolong the effective working time of the whole dust collector.
[0028] In view of the high dust content, large particles and high temperature of the flue gas at the rear of the ash stirrer, the long-term effect is high load for the dust collector without cooling;
[0029] Therefore, as shown in Figure 3 and Figure 5 , the whole cooling and intercepting sleeve 2 is divided into two parts. The middle part is a hollow space in the shape of a circular truncated cone. The negative pressure generated by the air flow is used to move the lower flange 7 at the whole pipe connection position. The upper flange 4 is fixedly connected on the other side. The lower flange 7 is easy to be manually moved, and the lower flange 7 is protruding on both sides. The air holes two 8 are evenly arranged on the lower flange 7.
[0030] The air holes one 5 are evenly arranged on the upper flange 4. The air holes one 5 are convenient for subsequent ventilation. When the air holes two 8 on the lower flange 7 overlap with the air holes one 5 on the upper flange 4, the overlapping area is the size of the air holes. The larger the overlapping area, the better the ventilation effect. When the air holes one 5 and the air holes two 8 completely overlap, the air outside the air holes one 5 and the air holes two 8 will be discharged into the subsequent pipeline, completing the mixing of the high-temperature flue gas, achieving cooling, reducing the negative pressure of smoking, and reducing the dust content of the extracted flue gas.
[0031] In order to avoid the opening and closing of the hole caused by the movement of the lower flange 7, the lock bolt 9 is installed on the lower flange 7, and the guide hole 6 is evenly arranged on the upper flange 4. The guide hole 6 is located outside the cooling and intercepting sleeve 2. The lock bolt 9 is penetrated and fixed to lock the movable lower flange 7, which is convenient for locking after adjusting the air holes one 5 and the air holes two 8. The overlapping area of the air holes one 5 and the air holes two 8 is adjusted according to the flowing flue gas in the exhaust pipe 1 to avoid the opening and closing of the hole caused by the movement of the lower flange 7, which affects the working environment of the ash stirrer.
[0032] The above is only an example and description of the structure of the utility model, and those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them with similar ways, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, which shall belong to the protection scope of the utility model.
[0033] In the description of the present specification, the description referring to the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
[0034] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific implementation. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical application of the utility model, so that those skilled in the art can well understand and use the utility model. The utility model is limited by the claims and the entire scope and equivalents thereof.
Claims
1. A manually adjustable cooler for a lime roaster, comprising an exhaust pipe (1) and a cooling interception sleeve (2), the cooling interception sleeve (2) being mounted on the exhaust pipe (1), characterized in that: The lower flange (7) is uniformly provided with air holes two (8), the upper flange (4) is uniformly provided with air holes one (5), and air holes one (5) and air holes two (8) are correspondingly arranged, the upper flange (4) is uniformly provided with guide holes (6), the lower flange (7) is uniformly provided with lock bolts (9), and one end of the lock bolt (9) penetrates the guide hole (6) and is fixedly provided with a nut. The cooling interception sleeve (2) is fixedly provided with a lock rack (3), one side of the lock rack (3) is fixedly provided with a sealing plate (10), and the sealing plate (10) is slidably connected with a dust baffle (12).
2. A manually adjustable cooler for a lime kiln as claimed in claim 1, characterized in that: The sealing plate (10) is movably connected with a push rod (11), the push rod (11) is provided with a roller, and the dust baffle (12) is provided with a groove.
3. A manually adjustable cooler for a lime kiln as claimed in claim 2, characterized in that: The lock rack (3) is fixedly provided with a limiting block (13) through a bolt, and the limiting block (13) is fixedly provided with a rubber pad on one side.
4. A manually adjustable cooler for a lime kiln as claimed in claim 3, characterized in that: The dust baffle (12) is threadedly connected with a knob (14), the knob (14) is fixedly connected with a compression ring (15), and the compression ring (15) is in abutment with the rubber pad on the limiting block (13).
5. A manually adjustable cooler for a lime kiln as claimed in claim 4, characterized in that: One end of the exhaust pipe (1) is fixed with the lock rack (3) on one side, and the other side of the lock rack (3) is communicated with the cooling interception sleeve (2).