Spiral stirrer for enhancing dispersion and mixing of raw materials

By combining spiral stirring blades and a drive motor, the problem of poor dispersion effect of existing stirring blades has been solved, achieving efficient raw material mixing and solution uniformity monitoring, thus improving production efficiency.

CN223732607UActive Publication Date: 2025-12-30KAIPING PACIFIC INSULATION MATERIAL
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Patent Information

Application Number
CN202520075358.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-12-30
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

The existing mixing blades are not effective at dispersing and mixing raw materials, resulting in low production efficiency.

Method used

The system employs a spiral stirring blade and a drive motor to rotate the connecting shaft at low speed, increasing the stirring range. The rotating motor also drives the stirring rod and spiral stirring blade to rotate at high speed, while the viscosity of the solution is monitored in real time using a viscometer.

Benefits of technology

It improves the dispersion and mixing efficiency of raw materials, shortens the stirring time, increases production efficiency, and ensures solution uniformity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223732607U_ABST
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Abstract

The utility model relates to a stirrer, in particular to a spiral stirrer for enhancing dispersion and mixing of raw materials. Comprising a stirring tank, a top cover, a rotating motor, a rotating frame, a connecting shaft, connecting plates, a driving motor, stirring rods, a supporting plate and an inclined plate, the top cover is arranged at the top end of the stirring tank, the driving motor is arranged in the middle of the top end of the top cover, an output shaft of the driving motor is connected with the connecting shaft, and the connecting plates are symmetrically arranged on the front side and the rear side of the bottom end of the top cover; a rotating frame is rotationally connected between the two connecting plates, a rotating motor is rotationally connected to the rotating frame, a stirring rod is connected to an output shaft of the rotating motor, a supporting plate is arranged on the upper portion of the stirring rod, and an inclined plate is connected to the bottom end of the stirring rod. The connecting shaft is driven by the driving motor to rotate at a low speed, so that the stirring rod drives the spiral stirring blade to do circular motion around the interior of the stirring tank, and the contact range of the spiral stirring blade and liquid in the stirring tank is enlarged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of stirrers, more particularly to a kind of spiral stirrer that strengthens raw material dispersion mixing. BACKGROUND

[0002] Semi-finished glue solution is a substance in the intermediate stage in the process of manufacturing final glue products (such as glue, adhesive tape, etc.). It is mainly composed of a suspended mixture of organic solvents, resins and inorganic fillers. The dispersion effect of inorganic fillers is directly affected by the stirring method and stirring time.

[0003] According to the patent with the patent authorization announcement number CN218307728U, a glue solution viscosity adjusting tank with uniform viscosity adjustment is disclosed, which comprises a viscosity adjusting tank body, a cover assembly, and a low-speed stirring unit. The top opening of the viscosity adjusting tank body is provided with a cover assembly, and the middle part of the cover assembly is provided with a low-speed stirring unit. The bottom of the viscosity adjusting tank body is semispherical, and the bottom end of the viscosity adjusting tank body is connected to a glue solution releasing assembly. Two pipe installation assemblies are arranged on the upper side of the fixed cover of the cover assembly, and a new glue inlet pipe and a viscosity adjusting solvent pipe are respectively fixedly connected to the two pipe installation assemblies. The bottom ends of the new glue inlet pipe and the viscosity adjusting solvent pipe extend to the top inside of the viscosity adjusting tank body, and the bottom ends of the new glue inlet pipe and the viscosity adjusting solvent pipe are fixed to the lower surface of the fixed cover of the cover assembly through a stable reinforcement assembly. A high-shear emulsifier is installed on the fixed cover of the cover assembly between the new glue inlet pipe and the viscosity adjusting solvent pipe. The bottom end of the high-shear emulsifier extends to the bottom inside of the viscosity adjusting tank body. The bottom of the new glue inlet pipe is connected to a new glue injection port, and the bottom of the viscosity adjusting solvent pipe is connected to a viscosity adjusting solvent injection port. The new glue injection port and the viscosity adjusting solvent injection port are both directed towards the high-shear emulsifier.

[0004] In the existing patent, the stirring blade in the low-speed stirring unit is a rectangular plate, and the contact area between the stirring blade and the inorganic fillers is limited. Secondly, the stirring rod is connected to the middle part of the cover, and the stirring blade can only contact the inorganic fillers in the middle of the tank body. This makes the stirring blade have poor dispersion and stirring effect on the raw materials in actual work, and long-time stirring is required, which affects the production efficiency. SUMMARY

[0005] In order to overcome the shortcomings of the existing patent, such as low dispersion and stirring effect of the stirring blade on the raw materials, long-time stirring required, and impact on production efficiency, the purpose of the utility model is to provide a spiral stirrer that strengthens raw material dispersion mixing.

[0006] The utility model discloses a technical scheme for a spiral agitator for intensifying raw material dispersion and mixing, which comprises an agitator tank, a top cover, a rotating motor, a rotating frame, a connecting shaft, a connecting plate, a driving motor, an agitator rod, a support plate, an inclined plate and spiral stirring blades.

[0007] Further, the utility model also comprises a viscometer, which is arranged at the lower right end of the agitator tank.

[0008] Further, the utility model also comprises a circular ring handle, which is symmetrically arranged at the top end of the top cover.

[0009] Further, the utility model also comprises a glue feeding pipe and a viscosity adjusting solvent pipe, which are arranged at the right and left sides of the top end of the top cover respectively.

[0010] Further, the utility model also comprises a ball valve, which is connected to the glue feeding pipe and the viscosity adjusting solvent pipe.

[0011] Further, the utility model also comprises a liquid discharge pipe, which is arranged at the bottom end of the agitator tank.

[0012] Further, the utility model also comprises a bolt, which is arranged in the same thread hole at the top end of the agitator tank and the top cover.

[0013] The utility model has the following advantages: 1. The driving motor drives the connecting shaft to rotate at a low speed, so that the agitator rod drives the spiral stirring blades to move in a circular motion around the inside of the agitator tank, thereby increasing the contact range of the spiral stirring blades and the liquid in the agitator tank. The rotating motor drives the agitator rod and the spiral stirring blades to rotate, so that the solution in the agitator tank is stirred uniformly, the stirring time of the solution is shortened, and the generation efficiency is improved.

[0014] 2. The viscometer is installed at the lower right end of the agitator tank, and the probe is inserted into the tank. The viscometer can monitor the viscosity change of the solution in real time and provide feedback information for people to close the rotating motor and the driving motor in time. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1The utility model discloses a three-dimensional structure schematic diagram of the utility model.

[0016] Figure 2 The utility model discloses a three-dimensional structure schematic diagram of top cover and driving motor and other components.

[0017] Figure 3 The utility model discloses a three-dimensional structure schematic diagram of stirring rod and helical stirring blade and other components.

[0018] Figure 4 The utility model discloses a three-dimensional structure schematic diagram of rotary frame and connecting shaft and other components.

[0019] In the above drawing: 1: stirring jar, 2: liquid discharge pipe, 3: top cover, 301: bolt, 302: circular ring handle, 4: viscometer, 5: glue inlet pipe, 501: ball valve, 6: viscosity adjusting solvent pipe, 7: rotary motor, 701: rotary frame, 702: connecting shaft, 703: connecting plate, 8: driving motor, 9: stirring rod, 10: support plate, 11: inclined plate, 12: helical stirring blade. DETAILED DESCRIPTION

[0020] The utility model will now be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the utility model are shown. This utility model may, however, be carried out in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and fully convey the scope of the utility model to the skilled man.

[0021] A helical stirrer for reinforcing raw material dispersion and mixing, such as Figures 1-4As shown, including stirring tank 1, drain pipe 2, top cover 3, viscometer 4, rotating motor 7, rotating frame 701, connecting shaft 702, connecting plate 703, drive motor 8, stirring rod 9, support plate 10, inclined plate 11 and spiral stirring blade 12, the bottom end of stirring tank 1 is provided with drain pipe 2, the drain pipe 2 is provided with a control switch, the drain pipe 2 is communicated with the stirring tank 1, the mixed solution can be discharged through the drain pipe 2, the right lower part of the stirring tank 1 is provided with the viscometer 4, the left part of the viscometer 4 is located in the stirring tank 1, the viscometer 4 is used for real-time monitoring the viscosity of the solution, people can understand the mixing condition of the solution according to the data displayed on the viscometer 4, the top end of the stirring tank 1 is provided with the top cover 3, the top end of the top cover 3 is provided with the drive motor 8, the output shaft of the drive motor 8 is connected with the connecting shaft 702, the connecting shaft 702 is a V-shaped plate with an inclination angle, the bottom end of the top cover 3 is symmetrically provided with connecting plates 703 on the front and back sides, the rotating frame 701 is rotatably connected between the two connecting plates 703, the rotating motor 7 is rotatably connected on the rotating frame 701, the inner left and right walls of the rotating frame 701 are rotatably connected with the left and right sides of the rotating motor 7, the top end of the rotating motor 7 is connected with the bottom right side of the connecting shaft 702, the output shaft of the rotating motor 7 is connected with the stirring rod 9, the upper part of the stirring rod 9 is provided with the support plate 10, the bottom end of the stirring rod 9 is connected with the inclined plate 11, the inclined plate 11 is a rectangular plate, the inclination of the inclined plate 11 is relative to the stirring rod 9, the spiral stirring blades 12 are symmetrically connected between the support and the inclined plate 11, the spiral blade structure of the spiral stirring blades 12 increases the contact area with the solution, which is beneficial to speed up the stirring efficiency.

[0022] As shown in Figure 1 and Figure 2 Also including glue pipe 5, viscosity adjusting solvent pipe 6 and ball valve 501, the top right side of the top cover 3 is provided with glue pipe 5, the glue pipe 5 is used for injecting glue into the stirring tank 1, the top left side of the top cover 3 is provided with viscosity adjusting solvent pipe 6, the viscosity adjusting solvent pipe 6 is used for injecting viscosity adjusting solvent into the stirring tank 1, the glue pipe 5 and the viscosity adjusting solvent pipe 6 are both penetrating through the top cover 3 and communicated with the stirring tank 1, the glue pipe 5 and the viscosity adjusting solvent pipe 6 are both connected with the ball valve 501, the ball valve 501 can control the opening and closing of the glue pipe 5 and the viscosity adjusting solvent pipe 6.

[0023] As shown in Figure 1 and Figure 2Also shown, the top end of the stirring tank 1 and the top cover 3 are both circumferentially spaced apart with threaded holes, the same bolt 301 is threadedly connected in the threaded holes, when the top cover 3 is placed on the top end of the stirring tank 1, rotate the top cover 3 so that the threaded holes on the stirring tank 1 are aligned with the threaded holes on the top cover 3, screw the bolt 301 into all the threaded holes respectively, so that the top cover 3 is fixed on the stirring tank 1, the sealing performance of the stirring tank 1 can be enhanced by fixing the top cover 3 with the bolt 301, the circular ring handles 302 are symmetrically arranged on the left and right sides of the middle of the top end of the top cover 3, when the rotating motor 7 fails, people can remove all the bolts 301 on the top cover 3, use hoisting equipment to connect the circular ring handles 302 on the left and right sides, and hoist the top cover 3 and the rotating motor 7 below the top cover 3 out of the stirring tank 1.

[0024] Before people use the spiral mixer to stir the semi-finished glue solution, when the top cover 3 is placed on the top end of the stirring tank 1, rotate the top cover 3 so that the threaded holes on the stirring tank 1 are aligned with the threaded holes on the top cover 3, screw the bolt 301 into all the threaded holes respectively, so that the top cover 3 is fixed on the stirring tank 1, the sealing performance of the stirring tank 1 is ensured, rotate the ball valve 501 to open the glue inlet pipe 5 and the viscosity adjusting solvent pipe 6, inject a certain amount of glue and viscosity adjusting solvent into the stirring tank 1 through the glue inlet pipe 5 and the viscosity adjusting solvent pipe 6 respectively, then rotate the glue inlet pipe 5 and the viscosity adjusting solvent pipe 6 to close, start the driving motor 8, the driving motor 8 drives the connecting shaft 702 to rotate at a low speed, the connecting shaft 702 drives the rotating motor 7 to rotate circumferentially, the rotating motor 7 drives the stirring rod 9 and the spiral stirring blade 12 to move in a circular motion in the interior of the stirring tank 1, the rotating frame 701 swings up and down at the left and right sides of the connection between the rotating frame 701 and the connecting plate 703, at the same time, start the rotating motor 7 to make the stirring rod 9 on the output shaft of the rotating motor 7 rotate at a high speed, the stirring rod 9 drives the spiral stirring blade 12 to stir the solution, the stirring rod 9 rotates around the interior of the stirring tank 1 while driving the spiral stirring blade 12 to rotate, which increases the contact range of the spiral stirring blade 12 and the solution, ensures that the solution is stirred uniformly, and shortens the stirring time, in the stirring process, the inclination of the inclined plate 11 relative to the stirring rod 9 reduces the resistance in the solution stirring process, and the inclined plate 11 also participates in the stirring process (the inclined plate 11 rotates to stir the solution), the viscometer 4 monitors the viscosity of the solution in real time, people can understand the mixing situation of the solution according to the data displayed on the viscometer 4, when the mixing reaches the expected effect, stop the driving motor 8 and the rotating motor 7, open the control switch on the liquid outlet pipe 2, and discharge the mixed solution out of the stirring tank 1.

[0025] Although the utility model has been described with reference to the example embodiment, it should be understood that the utility model is not limited to the disclosed example embodiment. The scope of the following claims should be given the broadest interpretation so as to encompass all variations and equivalent structures and functions.

Claims

1. A helical agitator for intensifying dispersion mixing of raw materials, comprising an agitator tank (1), characterized by: Also include The top cover (3), the rotating motor (7), the rotating frame (701), the connecting shaft (702), the connecting plate (703), the drive motor (8), the stirring rod (9), the support plate (10), the inclined plate (11) and the spiral stirring blade (12), the top end of the stirring tank (1) is provided with the top cover (3), the top end of the top cover (3) is provided with the drive motor (8), the output shaft of the drive motor (8) is connected with the connecting shaft (702), the bottom end of the top cover (3) is provided with the connecting plate (703) on both sides, the rotating frame (701) is rotatably connected between the two connecting plates (703), the rotating motor (7) is rotatably connected on the rotating frame (701), the top end of the rotating motor (7) is connected with the bottom end of the right side of the connecting shaft (702), the output shaft of the rotating motor (7) is connected with the stirring rod (9), the upper part of the stirring rod (9) is provided with the support plate (10), the bottom end of the stirring rod (9) is connected with the inclined plate (11), the spiral stirring blade (12) is connected between the support and the inclined plate (11) on both sides.

2. A helical agitator for intensifying the dispersion and mixing of raw materials according to claim 1, characterized in that: Also include the viscometer (4), the right end of the stirring tank (1) is provided with the viscometer (4), the left side of the viscometer (4) is located in the stirring tank (1).

3. A helical agitator for intensifying the dispersion mixing of raw materials according to claim 2, characterized in that: Also include the circular ring handle (302), the top end of the top cover (3) is provided with the circular ring handle (302) on both sides.

4. A helical agitator for intensifying the dispersion and mixing of raw materials according to claim 3, characterized in that: Also include the glue pipe (5) and the viscosity adjusting solvent pipe (6), the top end of the top cover (3) is provided with the glue pipe (5) on the right side, the top end of the top cover (3) is provided with the viscosity adjusting solvent pipe (6) on the left side, the glue pipe (5) and the viscosity adjusting solvent pipe (6) are all through the top cover (3) and communicated with the stirring tank (1).

5. A helical agitator for intensifying the dispersion mixing of raw materials according to claim 4, characterized in that: Also include the ball valve (501), the glue pipe (5) and the viscosity adjusting solvent pipe (6) are all connected with the ball valve (501).

6. A helical agitator for intensifying the dispersion mixing of raw materials according to claim 5, characterized in that: Also include the drain pipe (2), the bottom end of the stirring tank (1) is provided with the drain pipe (2), the drain pipe (2) is provided with the control switch.

7. A helical agitator for intensifying the dispersion mixing of raw materials according to claim 6, characterized in that: Also include the bolt (301), the top end of the stirring tank (1) and the top cover (3) are all provided with the thread hole, the thread hole on the stirring tank (1) and the thread hole on the top cover (3) are the same size thread hole, the same bolt (301) is threadedly connected in the upper and lower thread holes.

Citation Information

Patent Citations

  • Glue solution viscosity adjusting tank capable of uniformly adjusting viscosity

    CN218307728U