Novel batching device for additive production
By introducing the crushing function of the auger and crushing rod into the batching device, and using the motor-driven connecting block to prevent filter plate clogging, the problem of inconsistent particle size was solved, and the stability and quality of the additive products were improved.
Patent Information
- Application Number
- CN202423302706.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing batching equipment cannot effectively break up agglomerated granular raw materials when processing granular chemical additives, resulting in inconsistent particle size and affecting the performance stability of additive products.
A novel batching device was designed, comprising an auger, a crushing rod, and a filter assembly. The auger conveys the particulate raw material to the crushing rod for crushing, and the filter assembly uses a motor-driven connecting block to strike the filter plate to prevent clogging and ensure consistent particle size.
It achieves uniform crushing and filtration of granular raw materials, ensuring the performance stability and quality of auxiliary products, and improving the accuracy of ingredient preparation.
Smart Images
Figure CN223732857U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical additive processing technology, and in particular to a novel batching device for additive production. Background Technology
[0002] Chemical auxiliaries are auxiliary chemical substances added during chemical industrial production to improve production processes, enhance product quality, increase product functionality, and reduce production costs. The production of chemical auxiliaries requires batching equipment. Chemical auxiliary raw materials are typically available in solid, liquid, and gaseous states. Solid states are further categorized as powders or granules.
[0003] Currently, in the production of granular chemical additives, different granular raw materials are usually put into different storage tanks, and then conveyed to a mixing tank for batching by a conveying device.
[0004] Existing batching devices cannot effectively break up agglomerated granular materials, resulting in inconsistent particle sizes. This makes precise control difficult when batching according to formulation requirements, thus affecting the performance stability of the additive product. Therefore, a novel batching device for additive production is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a novel batching device for additive production, which aims to improve the problem that existing batching devices cannot effectively crush agglomerated granular raw materials, resulting in inconsistent particle sizes.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a novel batching device for auxiliary agent production, comprising a workbench, with multiple support seats evenly distributed on the top of the workbench, an auger fixedly connected to the top of the support seats, a placement tank fixedly connected to the feed inlet of the auger, a motor I installed on the outer side of the placement tank, a pulley I fixedly connected to the output end of the motor I, a fixing frame fixedly connected to the side of the placement tank near the motor I, a pulley II rotatably connected to the outer side of the fixing frame, and a crushing rod fixedly connected to one end of both pulley I and pulley II penetrating the inner wall of the placement tank, and a filter assembly provided inside the placement tank for filtering the raw materials.
[0007] As a further description of the above technical solution:
[0008] The filter assembly includes multiple filter plates, the outer sides of which are slidably connected to the inner wall of the corresponding placement bucket. A second motor is installed on the side of the placement bucket near the first motor. A connecting rod is fixedly connected to the output end of the second motor, and multiple connecting blocks are fixedly connected to the outer side of the connecting rod.
[0009] As a further description of the above technical solution:
[0010] Springs are fixedly connected to the four bottom corners of the filter plate, and fixing plates are fixedly connected to the bottom ends of the springs. One side of each of the four fixing plates is fixedly connected to the inner wall of the container.
[0011] As a further description of the above technical solution:
[0012] The outer side of the connecting block is in contact with the outer surface of the filter plate.
[0013] As a further description of the above technical solution:
[0014] A sliding door is provided on the outer side of the storage container.
[0015] As a further description of the above technical solution:
[0016] The first pulley and the second pulley are connected by a belt.
[0017] As a further description of the above technical solution:
[0018] The top of the placement bucket is hinged to a top cover, and a placement plate is fixedly connected to the inner wall of the placement bucket.
[0019] As a further description of the above technical solution:
[0020] A mixing tank is installed on the top of the workbench, and the discharge port of the auger is located above the mixing tank.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, by placing the granular raw material into the placement bucket and guiding it between two crushing rods under the action of the placement plate, the agglomerated granular raw material is crushed. After crushing, the size of the raw material particles tends to be uniform, which can more accurately meet the formula requirements and thus ensure the stable performance of the additive product.
[0023] 2. In this utility model, the filter plate can screen out particles that meet specific particle size requirements. The connecting rod drives the connecting block to knock on the filter screen, thereby loosening and removing the attached particles, preventing the filter screen from clogging, ensuring the smooth progress of the filtration process, and improving the quality of the product. Attached Figure Description
[0024] Figure 1 This is a perspective view of a novel batching device for producing additives according to this utility model;
[0025] Figure 2 This is a schematic diagram of the push-door structure of a novel additive production dispensing device proposed in this utility model;
[0026] Figure 3 for Figure 2 Enlarged view of point A in the image;
[0027] Figure 4 This is a cross-sectional view of the placement tank of a novel additive production mixing device proposed in this utility model;
[0028] Figure 5 This is a schematic diagram of the auger structure of a novel additive production batching device proposed in this utility model.
[0029] Legend:
[0030] 1. Workbench; 2. Mixing tank; 3. Screw conveyor; 4. Placement tank; 5. Push door; 6. Top cover; 7. Placement plate; 8. Motor 1; 9. Pulley 1; 10. Fixing frame; 11. Pulley 2; 12. Crushing bar; 13. Fixing plate; 14. Spring; 15. Motor 2; 16. Connecting rod; 17. Connecting block; 18. Filter plate; 19. Support base. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 An embodiment of this utility model provides a novel batching device for additive production, comprising a workbench 1, a plurality of support seats 19 evenly distributed on the top of the workbench 1, an auger 3 fixedly connected to the top of the support seats 19, a placement tank 4 fixedly connected to the feed inlet of the auger 3, a motor 8 installed on the outer side of the placement tank 4, a pulley 9 fixedly connected to the output end of the motor 8, a fixing frame 10 fixedly connected to the side of the placement tank 4 near the motor 8, a pulley 11 rotatably connected to the outer side of the fixing frame 10, the pulley 9 and the pulley 11 being connected by a belt, and a crushing rod 12 fixedly connected to one end of the pulley 9 and the pulley 11 penetrating the inner wall of the placement tank 4.
[0033] Specifically, the workbench 1 provides a stable support platform to ensure the entire batching device remains stable during operation. The support base 19 supports the auger 3, which is existing technology. The auger 3 uses a spiral structure to transport raw materials, enabling continuous and stable transport of crushed raw materials from the placement tank 4 to the mixing tank 2. The placement tank 4 is used to collect and pre-process particulate raw materials, providing specific space for subsequent crushing and filtration stages. Motor 8 provides power for the rotation of the crushing rod 12. The fixing frame 10 provides stable support and a rotation connection point for the pulley 11, ensuring its stability during rotation. The crushing rod 12 crushes agglomerated particulate raw materials, making the particle size more uniform.
[0034] Reference Figure 4 The placement tank 4 is equipped with a filter assembly for filtering the raw materials. The filter assembly includes multiple filter plates 18, the outer sides of which are slidably connected to the inner wall of the corresponding placement tank 4. A motor 15 is installed on the side of the placement tank 4 near the motor 1 8. A connecting rod 16 is fixedly connected to the output end of the motor 15. Multiple connecting blocks 17 are fixedly connected to the outer side of the connecting rod 16. Springs 14 are fixedly connected to the four corners of the bottom of the filter plates 18. A fixing plate 13 is fixedly connected to the bottom end of the springs 14. One side of each of the four fixing plates 13 is fixedly connected to the inner wall of the placement tank 4. The outer side of the connecting block 17 is in contact with the outer surface of the filter plate 18.
[0035] Specifically, filter plate 18 filters the crushed granular raw materials, ensuring that only raw materials of the required particle size pass through, while larger particles are retained on filter plate 18. This ensures that the raw material particles entering the subsequent conveying and mixing stages are uniform, which helps improve the quality and performance stability of the additive products. Motor 2 15 provides a power source for connecting rod 16. Connecting rod 16 transmits the power of motor 2 15 to connecting block 17, allowing connecting block 17 to rotate with motor 2 15. During rotation, connecting block 17 contacts the outer surface of filter plate 18, striking filter plate 18 and causing it to shake up and down. This loosens and removes the granular raw materials adhering to filter plate 18, preventing clogging and ensuring the continuous filtration process. Spring 14 connects filter plate 18 and fixed plate 13, providing elastic support for the shaking of filter plate 18. This allows filter plate 18 to quickly return to its original position after being subjected to external force, ensuring continuous shaking of filter plate 18 and improving filtration efficiency. The fixing plate 13 provides a fixed connection point for the spring 14.
[0036] Reference Figure 1 and Figure 2 A sliding door 5 is provided on the outer side of the placement bucket 4, a top cover 6 is hinged to the top of the placement bucket 4, and a placement plate 7 is fixedly connected to the inner wall of the placement bucket 4.
[0037] Specifically, the design of the sliding door 5 allows the side of the placement tank 4 to be opened, enabling direct cleaning of the filter plate 18 and improving work efficiency. The top cover 6 reduces the entry of external impurities into the placement tank 4, preventing contamination of the raw materials and ensuring the quality of additive production. The placement plate 7 guides the granular raw materials accurately between the two crushing rods 12, ensuring the smooth operation of the crushing process.
[0038] Reference Figure 1 A mixing tank 2 is installed on the top of the workbench 1, and the discharge port of the auger 3 is located above the mixing tank 2.
[0039] Specifically, mixing tank 2 provides a dedicated space for mixing various chemical particulate raw materials during the additive production process. The discharge port of auger 3 is located above mixing tank 2, allowing the particulate raw materials conveyed by auger 3 to fall more directly into mixing tank 2.
[0040] Working principle: Granular raw materials are placed in the placement tank 4, and under the action of the placement plate 7, the raw materials enter between the two crushing rods 12. Simultaneously, motor 8 is started, driving pulley 9 to rotate, which in turn drives pulley 11 to rotate via a belt. This causes the corresponding crushing rods 12 to rotate, crushing any agglomerated granular raw materials. This results in raw material particles of uniform size, allowing for more precise batching according to the formula requirements, thus ensuring the stable performance of the additive product.
[0041] The crushed granular material falls onto the filter plate 18. The second motor 15 is started, driving the connecting rod 16 to rotate, and the connecting block 17 on the connecting rod 16 rotates accordingly. During rotation, the connecting block 17 contacts the outer surface of the filter plate 18. Since the four corners of the bottom of the filter plate 18 are connected to the fixed plate 13 by springs 14, the rotation of the connecting block 17 knocks on the filter plate 18, causing it to shake up and down. This loosens and removes the attached granular material, preventing clogging. The filter plate 18 filters the material; granular material that meets the requirements falls through the filter plate 18 into the feed inlet of the auger 3, while larger particles remain on the filter plate 18. Larger particles can be removed from the filter plate 18 by pushing the push gate 5 upwards.
[0042] The granular raw material falls into the feed inlet of the auger 3. By starting the motor on the auger 3, the spiral blades transport the granular raw material to the mixing tank 2, where it is mixed to complete the batching process for the production of the additive.
[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A new type of ingredient preparation device for adjuvant production, comprising a workbench (1), characterized in that: The top of the workbench (1) is uniformly distributed with a plurality of support seats (19), the top of the support seat (19) is fixedly connected with an auger (3), the feed inlet of the auger (3) is fixedly connected with a placing barrel (4), the outside of the placing barrel (4) is provided with a motor (8), the output end of the motor (8) is fixedly connected with a belt pulley (9), the side of the placing barrel (4) close to the motor (8) is fixedly connected with a fixed frame (10), the outer side of the fixed frame (10) is rotatably connected with a belt pulley (11), the belt pulley (9) and the belt pulley (11) are fixedly connected with a crushing rod (12) penetrating the inner wall of the placing barrel (4), the inside of the placing barrel (4) is provided with a filter assembly, and the filter assembly is used for filtering raw materials.
2. A novel dosing device for the production of adjuvants according to claim 1, characterized in that: The filter assembly includes a plurality of filter plates (18), the outer sides of the plurality of filter plates (18) are respectively slidably connected to the inner walls of the corresponding placing barrels (4), the side of the placing barrel (4) close to the motor (8) is provided with a motor (15), the output end of the motor (15) is fixedly connected with a connecting rod (16), and the outer side of the connecting rod (16) is fixedly connected with a plurality of connecting blocks (17).
3. A novel dosing device for adjuvant production as claimed in claim 2, wherein: The bottom of the filter plate (18) is fixedly connected with a spring (14) at four corners, the bottom end of the spring (14) is fixedly connected with a fixed plate (13), and the inner wall of the placing barrel (4) is fixedly connected with the four fixed plates (13) on one side.
4. A novel dosing device for adjuvant production as claimed in claim 2, wherein: The outer side of the connecting block (17) is in contact with the outer surface of the filter plate (18).
5. A novel dosing device for adjuvant production as claimed in claim 1, wherein: The outside of the placing barrel (4) is provided with a push door (5).
6. A novel dosing device for adjuvant production as claimed in claim 1, wherein: The belt pulley (9) and the belt pulley (11) are connected through a belt.
7. A novel dosing device for adjuvant production as claimed in claim 1, wherein: The top of the placing barrel (4) is hingedly connected with a top cover (6), and the inner wall of the placing barrel (4) is fixedly connected with a placing plate (7).
8. A novel dosing device for adjuvant production as claimed in claim 1, wherein: The top of the workbench (1) is provided with a mixing barrel (2), and the discharge port of the auger (3) is located above the mixing barrel (2). The top of the workbench (1) is uniformly distributed with a plurality of support seats (19), the top of the support seat (19) is fixedly connected with an auger (3), the feed inlet of the auger (3) is fixedly connected with a placing barrel (4), the outside of the placing barrel (4) is provided with a motor (8), the output end of the motor (8) is fixedly connected with a belt pulley (9), the side of the placing barrel (4) close to the motor (8) is fixedly connected with a fixed frame (10), the outer side of the fixed frame (10) is rotatably connected with a belt pulley (11), the belt pulley (9) and the belt pulley (11) are fixedly connected with a crushing rod (12) penetrating the inner wall of the placing barrel (4), the inside of the placing barrel (4) is provided with a filter assembly, and the filter assembly is used for filtering raw materials.