Electromagnetic separator with heat dissipation coil

Abstract

The utility model belongs to the technical field of magnetic separators, and particularly relates to an electromagnetic separator with a heat dissipation coil, which comprises a frame, a conveying mechanism mounted on the frame, a transmission mechanism connected with the conveying mechanism, and a magnetic separation mechanism mounted on the frame. The magnetic separation mechanism comprises a shell, a winding reel is mounted in the shell, the winding reel is connected with a mounting frame, and a mounting ring is mounted on the mounting frame; each installation ring is provided with a plurality of winding supporting rods, electromagnetic wires are wound around the outer sides of the winding supporting rods of the installation rings, the electromagnetic wires sequentially wind around the winding supporting rods of the installation rings from inside to outside along the centermost installation ring, and a heat dissipation gap is reserved between every two electromagnetic wire layers. By arranging the mounting ring and the winding supporting rod, a plurality of gaps are reserved between the electromagnetic coils, heat dissipation of the electromagnetic coils is facilitated, the ventilation holes, the draught fan, the coil pipe, the oil cooler and the temperature sensor are additionally arranged, the temperature in the magnetic separation mechanism can be detected and adjusted in real time, and normal operation of the device is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of magnetic separator technology, specifically relating to an electromagnetic magnetic separator with a heat dissipation coil. Background Technology

[0002] Magnetic separators are among the most widely used and versatile machines in industry, suitable for separating substances with different magnetic properties. They are widely used in mining, ceramics, chemicals, food, and other industries. Magnetic separators use electromagnetic coils to generate a magnetic field around themselves, attracting magnetic materials and separating them from non-magnetic materials.

[0003] However, coils generate heat during operation. If heat dissipation is poor or the ambient temperature is too high, the coil temperature will rise excessively. Excessive temperature in the electromagnetic coil increases its resistance, reducing the current flowing through it, which in turn lowers the magnetic field strength. This ultimately leads to a decrease in magnetic force, preventing normal magnetic separation. It can also cause the internal wires of the coil to melt or burn, resulting in a short circuit. Utility Model Content

[0004] The purpose of this invention is to provide an electromagnetic separator with a heat dissipation coil to solve the problems mentioned in the background art.

[0005] To achieve the above-mentioned technical objectives, the technical solution of this utility model is as follows:

[0006] An electromagnetic separator with a heat dissipation coil includes a frame, a conveying mechanism mounted on the frame, a transmission mechanism connected to the conveying mechanism, and a magnetic separation mechanism mounted on the frame, located between the conveying mechanisms. The magnetic separation mechanism includes a housing, which is connected to the frame via a detachable connection mechanism. A winding drum is installed inside the housing, and a mounting frame is fixedly connected to the bottom of the winding drum. Several coaxial mounting rings are spaced apart on the mounting frame. Several winding support rods are uniformly fixedly mounted on the inner side of each mounting ring. Electromagnetic wire is wound around the outer side of the winding support rods of each mounting ring. Each layer of electromagnetic wire forms an electromagnetic wire layer on the winding support rods of each mounting ring. The electromagnetic wire passes around the winding support rods of each mounting ring sequentially from the inside to the outside along the innermost mounting ring, with a heat dissipation gap between adjacent electromagnetic wire layers.

[0007] As an improvement, an oil cooling mechanism is installed on the housing. The oil cooling mechanism includes a coil, which is fixedly connected to the inner wall of the winding drum. Both ends of the coil pass through the side wall of the housing and are connected to an oil cooler. The oil cooler is fixedly connected to the top of the housing.

[0008] As an improvement, the top of the housing is provided with a vent, which is connected to the winding drum, and a fan is installed inside the vent.

[0009] As an improvement, a temperature sensor is installed inside the housing, and the temperature sensor is electrically connected to a controller.

[0010] As an improvement, the conveying mechanism includes at least two conveying rollers, which are rotatably connected to the frame and connected to each other by a belt.

[0011] As an improvement, the transmission mechanism includes a motor, which is fixedly connected to the frame. A second sprocket is fixedly connected to the output end of the motor. A first sprocket that cooperates with the second sprocket is installed at one end of one of the conveying rollers. The first sprocket and the second sprocket are connected by a chain. A protective cover that cooperates with the first sprocket and the second sprocket is installed on the frame.

[0012] As an improvement, the detachable connection mechanism includes a lifting lug and a connecting ring. The lifting lug is fixedly connected to the housing, and the connecting ring is fixedly connected to the frame. The lifting lug and the connecting ring are connected by a hook.

[0013] Due to the adoption of the above technical solution, the beneficial effects of this utility model are as follows:

[0014] The electromagnetic separator with heat dissipation coils provided by this utility model has multiple gaps between the electromagnetic coils by setting up mounting rings and winding support rods, which is conducive to heat dissipation of the electromagnetic coils. In addition, ventilation holes, fans, coils, oil coolers and temperature sensors are added, which can detect and adjust the temperature in the magnetic separation mechanism in real time to ensure the normal operation of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the magnetic separation mechanism of this utility model;

[0017] Figure 3 This is a schematic diagram of the winding spool of this utility model;

[0018] Figure 4 This is a top view of the winding drum of this utility model.

[0019] The components are: 1. Motor; 2. Transmission mechanism; 3. Protective cover; 4. Conveyor roller; 5. Magnetic separation mechanism; 6. Belt; 7. Conveying mechanism; 8. Frame; 9. Lifting lug; 10. Fan; 11. Ventilation outlet; 12. Oil cooler; 13. Housing; 14. Winding support rod; 15. Mounting ring; 16. Mounting bracket; 17. Winding drum; 18. Coil; 19. Electromagnetic wire layer. Detailed Implementation

[0020] The present invention will be further described below with reference to specific embodiments and accompanying drawings. The accompanying drawings are for illustrative purposes only, representing schematic diagrams only, not actual physical objects, and should not be construed as limiting the scope of this application. To better illustrate the embodiments of the present invention, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0021] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this application. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0022] like Figure 1-3 As shown, an electromagnetic magnetic separator with a heat dissipation coil includes a frame 8, characterized in that a conveying mechanism 7 is installed on the frame 8, the conveying mechanism 7 is connected to a transmission mechanism 2, and a magnetic separation mechanism 5 is installed on the frame 8, the magnetic separation mechanism 5 being located between the conveying mechanisms 7.

[0023] The magnetic separation mechanism 5 includes a housing 13, which is connected to the frame 8 by a detachable connection mechanism. A winding drum 17 is installed inside the housing 13. A mounting frame 16 is fixedly connected to the bottom of the winding drum 17. Several coaxial mounting rings 15 are installed at intervals on the mounting frame 16.

[0024] Several winding support rods 14 are uniformly fixedly installed on the inner side of each mounting ring 15. Electromagnetic wires are wound around the outer side of the winding support rods 14 of each mounting ring 15. Each electromagnetic wire forms an electromagnetic wire layer 19 on the winding support rod 14 of each mounting ring 15. The electromagnetic wires pass around the winding support rods 14 of each mounting ring 15 from the inside to the outside along the innermost mounting ring 15. A heat dissipation gap is left between two adjacent electromagnetic wire layers 19.

[0025] In this embodiment, the transmission mechanism 2 drives the conveying mechanism 7 to move, and the magnetic separation mechanism 5 can adsorb the magnetic material in the material below the conveying mechanism 7 onto the conveying mechanism 7, and under the drive of the conveying mechanism 7, the magnetic material is transported to the target position.

[0026] The housing 13 is connected to the frame 8 by a detachable connection mechanism, which facilitates the disassembly of the magnetic separation mechanism 5 and makes it easier to carry out the maintenance process of the device.

[0027] An electromagnetic wire is wound starting from the innermost mounting ring 15 and around all the innermost winding support rods 14 to a certain thickness. Then, it is pulled towards the adjacent outer mounting ring 15 and wound around the winding support rods 14 on the adjacent outer mounting ring 15. The winding continues outward in sequence. After the winding is completed, each mounting rod on the mounting ring 15 has a layer of electromagnetic wire wound around it. The gap between two adjacent layers of electromagnetic wire is conducive to air circulation, which can dissipate heat more quickly, making the heat dissipation of the electromagnetic wire better, ensuring that the performance of the magnetic separation mechanism 5 is maintained well, and ensuring the normal operation of the device.

[0028] An oil cooling mechanism is installed on the housing 13, which can cool the inside of the housing 13 and control the temperature inside the housing 13.

[0029] The oil cooling mechanism includes a coil 18, which is fixedly connected to the inner wall of the winding drum 17. Both ends of the coil 18 pass through the side wall of the housing 13 and are connected to an oil cooler 12. The oil cooler 12 is fixedly connected to the top of the housing 13. The coil 18 is filled with cooling oil. The air in the housing 13 exchanges heat with the coil 18, causing the temperature inside the housing to drop and the oil temperature in the coil 18 to rise. The heated oil passes through the coil 18 and enters the oil cooler 12 for cooling. After cooling, the oil returns to the coil 18 to continuously cool the housing 13. The oil temperature can be controlled by controlling the working efficiency of the oil cooler 12, thereby achieving accurate control of the temperature inside the housing 13.

[0030] The top of the housing 13 is provided with a vent 11, which is connected to the winding drum 17. A fan 10 is installed inside the vent 11. The vent can accelerate the air flow inside the housing 13, which helps to control the temperature inside the housing 13. The speed of the fan 10 can be adjusted according to the actual situation to control the air flow speed and thus control the temperature inside the housing 13.

[0031] A temperature sensor is installed inside the housing 13. The temperature sensor is electrically connected to a controller. The controller is electrically connected to the oil cooler 12 and the fan 10. The temperature sensor can detect the temperature inside the housing 13 and adjust the fan 10 and the oil cooler 12 according to the measured temperature, thereby controlling the temperature inside the housing 13 to be maintained within a suitable temperature range.

[0032] The conveying mechanism 7 includes at least two conveying rollers 4, which are rotatably connected to the frame 8 and connected to each other by a belt 6.

[0033] The transmission mechanism 2 includes a motor 1, which is fixedly connected to the frame 8. A second sprocket is fixedly connected to the output end of the motor 1. A first sprocket that cooperates with the second sprocket is installed at one end of a conveying roller 4. The first sprocket and the second sprocket are connected by a chain. A protective cover 3 that cooperates with the first sprocket and the second sprocket is installed on the frame 8. The protective cover 3 serves to protect the first sprocket and the second sprocket during normal operation and to prevent dust.

[0034] Motor 1 drives the second sprocket to rotate, and the second sprocket drives the first chain to rotate via a chain. The first sprocket drives the connected conveyor roller 4 to rotate, and can also drive other conveyor rollers 4 to rotate synchronously via belt 6. Belt 6 completes the conveying of the magnetic material adsorbed by the magnetic separation mechanism 5.

[0035] The detachable connection mechanism includes a lifting lug 9 and a connecting ring. The lifting lug 9 is fixedly connected to the housing 13, and the connecting ring is fixedly connected to the frame 8. The lifting lug 9 and the connecting ring are connected by a hook. The structure is simple and easy to disassemble, which facilitates the maintenance of the magnetic separation mechanism 5.

[0036] In summary, during actual use, the magnetic separator 5 screens the material below the belt 6. Magnetic materials are attracted to the area below the belt 6 and move along with it. When the material is transported outside the magnetic range of the magnetic separator 5, it falls naturally off the belt 6, completing the screening process. During screening, the magnetic separator 5 dissipates heat through the gaps between the electromagnetic wires. If the temperature of the magnetic separator 5 is too high and the screening process cannot be completed normally, the fan 10 is turned on to increase the airflow speed inside the housing 13, thus accelerating the heat exchange of the magnetic separator 5. If the temperature inside the magnetic separator 5 still cannot be controlled within a suitable range, the oil cooler 12 is turned on to exchange heat between the oil in the coil 18 and the air inside the housing 13, maintaining the temperature inside the magnetic separator 5 within a suitable range and ensuring the normal operation of the device.

[0037] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. An electromagnetic separator with a heat-dissipating coil, comprising a frame (8), characterized in that, The rack (8) is provided with a conveying mechanism (7), the conveying mechanism (7) is connected with a transmission mechanism (2), the rack (8) is provided with a magnetic separation mechanism (5), and the magnetic separation mechanism (5) is located between the conveying mechanisms (7). The magnetic separation mechanism (5) comprises a shell (13), the shell (13) is connected with the rack (8) through a detachable connecting mechanism, a winding drum (17) is arranged in the shell (13), the bottom of the winding drum (17) is fixedly connected with a mounting frame (16), and a plurality of coaxial mounting rings (15) are arranged on the mounting frame (16) at intervals. A plurality of winding support rods (14) are fixedly arranged on the inner side of each mounting ring (15), an electromagnetic wire is wound around the outer side of the winding support rods (14) of each mounting ring (15), the electromagnetic wire forms an electromagnetic wire layer (19) on the winding support rods (14) of each mounting ring (15), and the electromagnetic wire sequentially passes through the winding support rods (14) of each mounting ring (15) from the inside to the outside along the most central mounting ring (15), and a heat dissipation gap is left between the adjacent two electromagnetic wire layers (19).

2. The electromagnetic separator having a heat dissipation coil according to claim 1, characterized by, An oil cooling mechanism is arranged on the shell (13), the oil cooling mechanism comprises a coil pipe (18), the coil pipe (18) is fixedly connected with the inner side wall of the winding drum (17), and the two ends of the coil pipe (18) pass through the side wall of the shell (13) and are connected with an oil cooler (12), the oil cooler (12) is fixedly connected with the top of the shell (13).

3. The electromagnetic separator having a heat dissipation coil according to claim 2, characterized by, A ventilation opening (11) is arranged on the top of the shell (13), the ventilation opening (11) is communicated with the winding drum (17), and a fan (10) is arranged in the ventilation opening (11).

4. The electromagnetic separator having a heat-dissipating coil according to claim 3, wherein A temperature sensor is arranged in the shell (13), and the temperature sensor is electrically connected with a controller.

5. The electromagnetic separator having a heat-dissipating coil according to claim 1, wherein The conveying mechanism (7) comprises at least two conveying rollers (4), the conveying rollers (4) are rotationally connected with the rack (8), and the conveying rollers (4) are connected through a belt (6).

6. The electromagnetic separator having a heat-dissipating coil according to claim 5, wherein The transmission mechanism (2) comprises a motor (1), the motor (1) is fixedly connected with the rack (8), the output end of the motor (1) is fixedly connected with a second sprocket, one end of one of the conveying rollers (4) is provided with a first sprocket matched with the second sprocket, the first sprocket and the second sprocket are connected through a chain, and a protective cover (3) matched with the first sprocket and the second sprocket is arranged on the rack (8).

7. The electromagnetic separator having a heat-dissipating coil according to claim 1, wherein The detachable connecting mechanism comprises a lifting lug (9) and a connecting ring, the lifting lug (9) is fixedly connected with the shell (13), the connecting ring is fixedly connected with the rack (8), and the lifting lug (9) and the connecting ring are connected through a hook.

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