Belt type rodless rejecting metal detector

By designing a belt-driven rodless metal removal machine, which utilizes rodless cylinders and push plate assemblies, the problems of low removal efficiency and product damage in existing metal removal machines are solved, achieving efficient and safe metal removal.

CN223733305UActive Publication Date: 2025-12-30DONGGUAN COSO ELECTRONIC TECH CO
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Patent Information

Application Number
CN202423218481.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-30
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In existing conveyor-type metal detectors, when there is continuous and dense material flow, the rejection device needs to return to its original position, resulting in low rejection efficiency and the possibility of damaging products, leading to blockages and waste.

Method used

A belt-driven rodless metal inspection machine was designed, which uses a rodless cylinder, a cylinder slider and a push plate assembly. The cylinder action is controlled by a solenoid valve. The push plate pushes out the product only when there is a metal signal, avoiding the return action, saving space and improving the rejection efficiency.

Benefits of technology

It improves rejection efficiency, avoids product pinching and clogging, saves installation space, and enhances the operating efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a belt type rodless rejecting metal detector which is composed of a support, a detecting part, a conveying part and a rejecting part, an alarm lamp is assembled on the support, and a rejecting assembly used for improving rejecting efficiency is arranged on the support. According to the belt type rodless rejecting metal detector, the rodless air cylinder, the air cylinder sliding block and the push plate are connected together through the mounting plate, when a product without metal passes through the probe, the probe does not send out a signal, a rejecting part does not act, and the product passes through smoothly, and when a product containing metal passes through the probe, the probe sends out a signal, and the rejecting part does not act. The air cylinder is controlled by the electromagnetic valve to act, the push plate does not return to the original position after acting, the push plate needs to act in the other direction until a rejecting signal exists next time, and the way is repeated, so that the action time is saved, the material clamping risk possibly caused by homing is solved due to no homing action, and the rejecting efficiency is improved. Meanwhile, due to the rodless air cylinder, the installation space is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal detection technical field, concretely is a belt type rodless reject metal detector. BACKGROUND

[0002] The metal detector, also known as a conveyor belt type metal detector, is a metal detection device used in industrial production lines, widely used in food, medicine, chemical industry, textile, plastic and packaging industries, for detecting whether metal impurities are contained in the production process. It can efficiently check the materials through the conveyor belt and timely identify unqualified metal foreign matters. The basic working principle of the conveyor type metal detector is to use a metal detector to sense the presence of metal substances. When the materials pass through the conveyor belt, the sensor of the metal detector will emit electromagnetic waves, and the metal substances will interfere with these electromagnetic waves, which will be detected by the metal detector and alarm. The device analyzes the signal changes in real time and automatically identifies metal impurities.

[0003] The existing conveyor type metal detector needs to return to the original position after rejection by the existing rejection device under the condition of continuous incoming materials and dense products and limited space on site. The rejection method is low in efficiency, and the product may be pinched during homing, causing blockage and waste. In view of the deficiencies of the prior art, the utility model aims to provide a conveyor type metal detector that can save space, improve efficiency and reduce rejection time. UTILITY MODEL CONTENT

[0004] In view of the deficiencies of the prior art, the utility model provides a belt type rodless reject metal detector, which has the advantages of high rejection efficiency, solves the problem that the existing rejection device needs to return to the original position after rejection, and the rejection method is low in efficiency, and the product may be pinched during homing, causing blockage and waste.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: the belt type rodless reject metal detector is composed of a support, a detection part, a conveying part and a rejection part. The support is equipped with an alarm lamp. The support is provided with a rejection assembly for improving the rejection efficiency.

[0006] The rejection assembly includes a cylinder support assembled on the support, a mounting plate provided on the cylinder support, a rodless cylinder assembled on the mounting plate, a cylinder slider assembled on the piston rod of the rodless cylinder, and a push plate assembled on the cylinder slider.

[0007] Further, the cylinder slider is slidingly connected with the mounting plate, and the cylinder slider is parallel to the mounting plate.

[0008] Further, the push plate is arranged below the mounting plate and is used for rejecting the products containing metal.

[0009] Further, the detection part comprises a detection probe arranged on the support.

[0010] Further, the conveying part comprises a motor assembled on the support, a driving shaft in transmission connection with the output shaft of the motor through a chain and a chain wheel, a carrier roller in transmission connection with the driving shaft through a belt, a driven shaft in transmission connection with the carrier roller through a belt and a conveying belt sleeved on the driving shaft and the driven shaft.

[0011] Further, the outer side of the output shaft of the motor and the outer side of the driving shaft are provided with chain wheels in transmission connection through a chain.

[0012] Further, the conveying belt is provided with a supporting plate for supporting, and the supporting plate is fixedly connected with the support.

[0013] Compared with the prior art, the technical scheme has the following beneficial effects:

[0014] The belt type rodless rejection metal detector is provided with a rejection assembly, the rodless cylinder, the cylinder sliding block and the push plate are connected through the mounting plate, when the product without metal passes through the probe, the probe does not send a signal, the rejection part does not make action, and the product passes through smoothly, when the product with metal passes through the probe, the probe sends a signal, the cylinder is controlled through the electromagnetic valve, the push plate does not return to the original position after action, needs to wait until the next time when the rejection signal is sent, and then moves to the other direction, so as to reciprocate, the action time is saved, the risk of clamping material due to homing is solved, the installation space is saved due to the rodless cylinder, the existing rejection device needs to return to the original position after rejection, the rejection mode is low in efficiency, and the product is possibly clamped during homing, thereby causing the problems of blockage and waste. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the utility model;

[0016] Figure 2 It is a longitudinal sectional structural schematic view of the utility model;

[0017] Figure 3 It is a structural plan view of the utility model;

[0018] Figure 4 It is a longitudinal sectional structural front view of the utility model;

[0019] Figure 5 It is a rejection assembly schematic view of the utility model;

[0020] Figure 6 It is a rejection assembly plan view of the utility model.

[0021] In the figure: 1, drive shaft; 2, carrier roller; 3, motor; 4, conveying belt; 5, detection probe; 6, supporting plate; 7, rejection assembly; 7.1, rodless cylinder; 7.2, cylinder bracket; 7.3, cylinder slider; 7.4, push plate; 7.5, mounting plate; 8, alarm lamp; 9, driven shaft; 10, bracket. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] Please refer to Figures 1-4 The belt type rodless rejection metal detector in the embodiment comprises a bracket 10, a detection part, a conveying part and a rejection part. The bracket 10 is provided with an alarm lamp 8. The bracket 10 is provided with a rejection assembly 7 for improving the rejection efficiency.

[0024] The rejection assembly 7 comprises a cylinder bracket 7.2 assembled on the bracket 10, a mounting plate 7.5 provided on the cylinder bracket 7.2, a rodless cylinder 7.1 assembled on the mounting plate 7.5, a cylinder slider 7.3 assembled on the piston rod of the rodless cylinder 7.1 and a push plate 7.4 assembled on the cylinder slider 7.3.

[0025] The detection part comprises a detection probe 5 provided on the bracket 10. The detection probe 5 is a common device in the prior art and is used to detect whether the product contains metal in the application. The detection probe 5 will not be described in detail herein. When the detection probe 5 detects that the product contains metal, the alarm lamp 8 will sound.

[0026] The conveying part comprises a motor 3 assembled on the bracket 10, a drive shaft 1 in transmission connection with the output shaft of the motor 3 through a chain and a chain wheel, a carrier roller 2 in transmission connection with the drive shaft 1 through a belt, a driven shaft 9 in transmission connection with the carrier roller 2 through a belt and a conveying belt 4 sleeved on the drive shaft 1 and the driven shaft 9.

[0027] The outer side of the output shaft of the motor 3 and the outer side of the drive shaft 1 are provided with chain wheels, which are in transmission connection through a chain.

[0028] The conveying belt 4 is provided with a supporting supporting plate 6, which is fixedly connected with the bracket 10.

[0029] In application, motor 3 is started, and the output shaft of motor 3 begins to rotate, driving the sprocket on its output shaft to rotate. Under the transmission action of the chain, the sprocket on the drive shaft 1 begins to rotate, which in turn drives the drive shaft 1 to rotate. Under the transmission action of the belt, the drive shaft 1 drives the idler roller 2 and the driven shaft 9 to rotate, finally causing the conveyor belt 4 to start moving. At this time, the metal detector can transport the product to be tested. Then, the product to be tested is placed on the moving conveyor belt 4. The conveyor belt 4 transports the product towards the detection probe 5. When the product passes through the detection probe 5, the detection probe 5 can detect whether the product contains metal.

[0030] Please see Figures 5-6 To improve rejection efficiency, the rejection component 7 in this embodiment includes a cylinder bracket 7.2 mounted on the bracket 10, a mounting plate 7.5 disposed on the cylinder bracket 7.2, a rodless cylinder 7.1 mounted on the mounting plate 7.5, a cylinder slider 7.3 mounted on the piston rod of the rodless cylinder 7.1, and a push plate 7.4 mounted on the cylinder slider 7.3.

[0031] It should be noted that the bracket 10 is equipped with a solenoid valve for controlling the start and stop of the rodless cylinder 7.1. The solenoid valve is connected to the detection probe 5. The installation of the rodless cylinder 7.1 saves installation space.

[0032] The cylinder slider 7.3 is slidably connected to the mounting plate 7.5 and the cylinder slider 7.3 is parallel to the mounting plate 7.5.

[0033] The push plate 7.4 is located below the mounting plate 7.5 and is used to reject products containing metal.

[0034] In application, when a product without metal passes through the detection probe 5, the detection probe 5 will not emit a signal, the rejection component 7 will not perform a rejection action, and the product will pass smoothly. When a product containing metal passes through the detection probe 5, the detection probe 5 emits a signal, which controls the rodless cylinder 7.1 to start through the solenoid valve, driving the cylinder slider 7.3 and push plate 7.4 to move towards the product containing metal, pushing the product containing metal out of the conveyor belt 4. After the push plate 7.4 moves, it will not return to its original position. It will only move in the opposite direction when there is a rejection signal again, pushing the product containing metal out of the conveyor belt 4.

[0035] The working principle of the above embodiments is as follows:

[0036] When the metal detector needs to inspect products, motor 3 is started first. The output shaft of motor 3 begins to rotate, driving the sprocket on its output shaft to rotate. Driven by the chain, the sprocket on drive shaft 1 begins to rotate, which in turn drives drive shaft 1 to rotate. Driven by the belt, drive shaft 1 drives idler roller 2 and driven shaft 9 to rotate, ultimately causing conveyor belt 4 to move. At this time, the metal detector can transport the products to be inspected. The products to be inspected are then placed on the moving conveyor belt 4. The conveyor belt 4 transports the products towards the inspection probe 5. As the product passes the inspection probe 5, the inspection probe... The probe 5 can detect whether the product contains metal. When a product without metal passes through the probe 5, the probe 5 will not emit a signal, the rejection component 7 will not perform a rejection action, and the product will pass through smoothly. When a product containing metal passes through the probe 5, the probe 5 emits a signal, which controls the rodless cylinder 7.1 to start through the solenoid valve. This drives the cylinder slider 7.3 and the push plate 7.4 to move towards the product containing metal, pushing the product containing metal out of the conveyor belt 4. After the push plate 7.4 moves, it will not return to its original position. It will only move in the opposite direction when there is a rejection signal again, pushing the product containing metal out of the conveyor belt 4.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. Belt type rodless rejector, consisting of a support (10), a detection section, a conveying section and a rejection section, characterized in that: The support (10) is provided with an alarm lamp (8), and the support (10) is provided with a removing assembly (7) for improving the removing efficiency. The removing assembly (7) comprises a cylinder support (7.2) mounted on the support (10), a mounting plate (7.5) arranged on the cylinder support (7.2), a rodless cylinder (7.1) mounted on the mounting plate (7.5), a cylinder slider (7.3) mounted on a piston rod of the rodless cylinder (7.1), and a push plate (7.4) mounted on the cylinder slider (7.3).

2. The belt-type rodless sliver detector according to claim 1, characterized in that: The cylinder slider (7.3) is in sliding connection with the mounting plate (7.5), and the cylinder slider (7.3) is parallel to the mounting plate (7.5).

3. The belt-type rodless sliver detector according to claim 1, characterized in that: The push plate (7.4) is arranged below the mounting plate (7.5) and is used for removing products containing metal.

4. The belt-type rodless sliver clearer according to claim 1, characterized in that: The detection part comprises a detection probe (5) arranged on the support (10).

5. The belt-type rodless sliver detector according to claim 1, characterized in that: The conveying part comprises a motor (3) mounted on the support (10), a driving shaft (1) in transmission connection with an output shaft of the motor (3) through a chain and a sprocket, a carrier roller (2) in transmission connection with the driving shaft (1) through a belt, a driven shaft (9) in transmission connection with the carrier roller (2) through a belt, and a conveying belt (4) sleeved on the driving shaft (1) and the driven shaft (9).

6. The belt-type rodless sliver detector according to claim 5, wherein: The outer side of the output shaft of the motor (3) and the outer side of the driving shaft (1) are provided with sprockets, and the sprockets are in transmission connection through chains.

7. The belt-type rodless sliver detector according to claim 5, wherein: The conveying belt (4) is provided with a supporting plate (6), and the supporting plate (6) is fixedly connected with the support (10).