Gluing device for LED (light-emitting diode) module

By designing an adhesive application device for LED modules, a lifting assembly and a cleaning brush combined with an exhaust fan are used to automatically clean dust and contaminants, solving the problem of uneven adhesive application caused by dust and improving the adhesive application quality of LED modules.

CN223733339UActive Publication Date: 2025-12-30SHENZHEN HAILAN OPTOELECTRONICS CO LTD
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Patent Information

Application Number
CN202423162086.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-30
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Dust or contaminants on the surface of LED modules during transportation and storage can cause uneven filling of the adhesive or defects, which are difficult to remove effectively with existing technologies.

Method used

An adhesive application device for LED modules was designed, comprising a lifting component, a cleaning component, and a filtering component. Through the cooperation of a cleaning brush and an exhaust fan, dust and contaminants are automatically cleaned, and clogging is prevented by a filter plate and a filter screen brush plate.

Benefits of technology

It effectively cleans dust and contaminants from the surface of LED modules, ensures uniform filling of adhesive, avoids defects, and improves the quality of adhesive application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an LED module rubberizing device which comprises a conveying frame and an LED module body, a rubberizing conveying belt is arranged on the conveying frame, a placing table is arranged on the rubberizing conveying belt, the LED module body is placed on the placing table, a lifting assembly is arranged on one side of the conveying frame, the bottom of the lifting assembly is connected with a round cover, and the round cover is connected with a rubber belt. According to the rubberizing device of the LED module, the lifting assembly is arranged, the circular cover moves downwards to the outer portion of an LED module body to form an overall surrounding above the LED module body, dust is not prone to escaping during cleaning, the downward moving triggering assembly is arranged, and the circular cover can move downwards to the outer portion of the LED module body. And operation of the rotating motor and the exhaust fan can be automatically controlled, at the moment, the cleaning brush cleans the LED module body, and through cleaning, the influence of dust and pollutants on rubberizing of the LED module body is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of LED module adhesive application technology, and in particular to an adhesive application device for LED modules. Background Technology

[0002] An LED module is a product made by arranging a certain number of light-emitting diodes in a regular manner, encapsulating them, and adding some waterproofing treatments. Applying adhesive to LED modules is an important step in the LED module production process, which involves using specific adhesives to fix and protect the various components in the LED module.

[0003] During the adhesive application process of LED modules, a conveyor belt is used to continuously transport the LED modules that need to be adhesiveed to the designated location for adhesive application. However, during the storage or transportation process, the surface of the LED modules may accumulate dust or contaminants. If these contaminants are not cleaned, they may cause uneven filling of the adhesive or defects. Therefore, an adhesive application device for LED modules is proposed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides an adhesive application device for LED modules, which solves the aforementioned problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An adhesive application device for LED modules includes a conveyor frame and an LED module body. An adhesive application conveyor belt is provided on the conveyor frame, and a placement platform is provided on the adhesive application conveyor belt. The LED module body is placed on the placement platform. A lifting component is provided on one side of the conveyor frame, and a circular cover is connected to the bottom of the lifting component. A module cleaning component is provided inside the circular cover, and a filter component is installed on the top of the circular cover. The filter component is connected to the module cleaning component. A downward triggering component is provided between the circular cover and the conveyor frame.

[0007] Preferably, the module cleaning assembly includes a rotating motor fixedly installed above the circular cover, the output end of the rotating motor is connected to a rotating shaft, the end of the rotating shaft extends into the circular cover, and a cleaning brush is fixedly installed thereon.

[0008] Preferably, the filter assembly includes a filter box fixedly installed on the top of the circular cover, a connecting pipe connecting the filter box and the circular cover, and an exhaust fan installed on the top of the filter box.

[0009] Preferably, the filter box is provided with a filter plate and a rotating shaft. A filter brush plate is fixedly installed at the top of the rotating shaft, and the top of the filter brush plate is in contact with the bottom of the filter plate.

[0010] Preferably, a transmission belt is arranged between the rotating shaft and the rotating shaft, and a collection box is mounted at the bottom of the filter box, and one side of the collection box extends to outside of the filter box.

[0011] Preferably, the downward trigger assembly comprises a first trigger block fixedly mounted on one side of the conveying frame, and a second trigger block fixedly mounted on one side of the circular cover, and the first trigger block and the second trigger block are electrically connected.

[0012] Preferably, the lifting assembly comprises a support arranged on one side of the conveying frame, and a telescopic motor mounted on the support, and an output end of the telescopic motor is fixedly connected with a top end of the circular cover.

[0013] Compared with the prior art, the LED module gluing device has the advantages that: the lifting assembly is arranged, the circular cover is moved downward to the outside of the LED module body to form overall surrounding above, dust is not easy to escape during cleaning, the downward trigger assembly is arranged, the operation of the rotating motor and the air extractor can be automatically controlled, the LED module body is cleaned by the cleaning brush, and the gluing of the LED module body is affected by dust and pollutants.

[0014] After being cleaned, the dust and pollutants enter the filter box, the filter plate can block and filter the dust and pollutants, the filter screen brush plate cleans the filter plate under the transmission of the transmission belt, and the problem of blockage of the filter plate by excessive dust sucked in is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0016] Figure 2 It is a sectional structure schematic view of the utility model;

[0017] Figure 3 It is a sectional structure schematic view of the utility model;

[0018] Figure 4 It is a sectional structure schematic view of the utility model Figure 2 It is a sectional structure schematic view of the utility model A part.

[0019] In the drawing: 1, conveying frame; 2, gluing conveying belt; 3, placing table; 4, support; 5, telescopic motor; 6, circular cover; 7, rotating motor; 8, rotating shaft; 9, cleaning brush; 10, filter box; 11, air extractor; 12, communication pipe; 13, filter plate; 14, rotating shaft; 15, filter screen brush plate; 16, transmission belt; 17, collection box; 18, first trigger block; 19, second trigger block; 20, LED module body. DETAILED DESCRIPTION

[0020] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0021] Embodiment: Refer to Figures 1-4 The utility model provides a kind of LED module's rubberizing device, including conveying frame 1 and LED module body 20, conveying frame 1 is provided with rubberizing conveyor belt 2, rubberizing conveyor belt 2 is provided with rest platform 3, LED module body 20 is placed on rest platform 3, the side of conveying frame 1 is provided with lifting assembly, the bottom of lifting assembly is connected with circular cover 6, the LED module body 20 needing rubberizing is placed on rest platform 3, is conveyed rubberizing by rubberizing conveyor belt 2, lifting assembly includes the support 4 of being provided in the side of conveying frame 1, telescopic motor 5 is installed on support 4, the top of circular cover 6 is fixedly connected with the output end of telescopic motor 5, when conveying to specified position, start telescopic motor 5 on lifting assembly and operate, drive circular cover 6 and move down to the outside of LED module body 20, form the overall surrounding of upper portion, when cleaning dust, it is not easy to escape.

[0022] Specifically, module cleaning assembly is arranged in circular cover 6, filter assembly is installed on the top of circular cover 6, filter assembly is connected with module cleaning assembly, lower trigger assembly is arranged between circular cover 6 and conveying frame 1, lower trigger assembly includes first trigger block 18 fixedly installed in the side of conveying frame 1, second trigger block 19 is fixedly installed on the side of circular cover 6, first trigger block 18 and second trigger block 19 are electrically connected, module cleaning assembly includes rotating motor 7 fixedly installed above circular cover 6, rotating shaft 8 is connected to the output end of rotating motor 7, the end of rotating shaft 8 extends into circular cover 6, and cleaning brush 9 is fixedly installed, filter assembly includes filter box 10 fixedly installed on the top of circular cover 6, communication pipe 12 is connected between filter box 10 and circular cover 6, suction fan 11 is arranged on the top of filter box 10, during lifting, second trigger block 19 on lower trigger assembly will contact with first trigger block 18, at this time, rotating motor 7 and suction fan 11 are powered on and operate, rotating motor 7 operates to drive rotating shaft 8 to rotate, so as to drive cleaning brush 9 to rotate, cleaning brush 9 can continuously clean LED module body 20 during rotation, dust and pollutants on the surface of LED module body 20 can be swept away, under the suction effect of suction fan 11, dust and pollutants after cleaning are sucked away, by using suction mode, compared with blowing dust cleaning mode, dust cleaning is better.

[0023] Specific, filter box 10 is provided with filter plate 13, filter box 10 is provided with rotating shaft 14, the top end of rotating shaft 14 is fixedly installed with filter screen brush plate 15, the top of filter screen brush plate 15 is in contact with the bottom of filter plate 13, transmission belt 16 is arranged between rotating shaft 8 and rotating shaft 14, collecting box 17 is installed at the bottom of filter box 10, one side of collecting box 17 extends to the outside of filter box 10, the dust and pollutants sucked away enter filter box 10 through communication pipe 12, the filter plate 13 is arranged to block and filter the dust and pollutants, the rotating shaft 8 is driven to rotate in the process of rotating under the action of transmission belt 16, so as to drive the filter screen brush plate 15 to rotate, the filter plate 13 is cleaned, and the problem of blockage of the filter plate 13 caused by too much dust sucked is avoided, and the dust can fall into the collecting box 17 below through cleaning, and dust cleaning is realized after stopping running.

[0024] In use: the LED module body 20 to be pasted with glue is placed on the placement table 3, when conveying to the specified position, the telescopic motor 5 operates to drive the circular cover 6 to move downward to the outside of the LED module body 20, forming the overall surrounding of the upper part, which is not easy to escape when cleaning dust, in the process of lifting and descending, the second trigger block 19 will contact the first trigger block 18, at this time, the rotating motor 7 is powered on and operates with the air extractor 11, the rotating motor 7 operates to drive the cleaning brush 9 to rotate, the dust and pollutants on the surface of the LED module body 20 can be swept away, under the air extraction of the air extractor 11, the dust and pollutants sucked away enter the filter box 10, the filter plate 13 is arranged to block and filter the dust and pollutants, under the action of the transmission belt 16, the filter screen brush plate 15 is driven to rotate, the filter plate 13 is cleaned, and the problem of blockage of the filter plate 13 caused by too much dust sucked is avoided.

[0025] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A device for gluing LED modules, comprising a conveying frame (1) and an LED module body (20), characterized in that, The conveying frame (1) is provided with a rubberized conveying belt (2), the rubberized conveying belt (2) is provided with a placing table (3), the LED module body (20) is placed on the placing table (3), one side of the conveying frame (1) is provided with a lifting assembly, the bottom of the lifting assembly is connected with a circular cover (6), the circular cover (6) is provided with a module cleaning assembly, the top of the circular cover (6) is provided with a filtering assembly, the filtering assembly is connected with the module cleaning assembly, and the circular cover (6) and the conveying frame (1) are provided with a downward triggering assembly.

2. The device for gluing LED module according to claim 1, wherein, The module cleaning assembly comprises a rotating motor (7) fixedly installed above the circular cover (6), an output end of the rotating motor (7) is connected with a rotating shaft (8), the rotating shaft (8) extends into the circular cover (6), and a cleaning brush (9) is fixedly installed at the end of the rotating shaft (8).

3. The device for gluing LED module according to claim 2, characterized in that, The filtering assembly comprises a filtering box (10) fixedly installed at the top of the circular cover (6), a communication pipe (12) is connected between the filtering box (10) and the circular cover (6), and a suction fan (11) is arranged at the top of the filtering box (10).

4. The device for gluing LED module according to claim 3, characterized in that, The filtering box (10) is provided with a filter plate (13), the filtering box (10) is provided with a rotating shaft (14), the top end of the rotating shaft (14) is fixedly installed with a filter screen brush plate (15), and the top of the filter screen brush plate (15) is in contact with the bottom of the filter plate (13).

5. The device for gluing LED module according to claim 4, characterized in that, The transmission belt (16) is arranged between the rotating shaft (8) and the rotating shaft (14), the bottom of the filtering box (10) is provided with a collecting box (17), and one side of the collecting box (17) extends out of the filtering box (10).

6. The device for gluing LED module according to claim 1, wherein, The downward triggering assembly comprises a first triggering block (18) fixedly installed on one side of the conveying frame (1), and a second triggering block (19) is fixedly installed on one side of the circular cover (6); the first triggering block (18) and the second triggering block (19) are electrically connected.

7. The device according to claim 1, wherein, The lifting assembly comprises a support (4) arranged on one side of the conveying frame (1), a telescopic motor (5) is installed on the support (4), and an output end of the telescopic motor (5) is fixedly connected with the top end of the circular cover (6).