Resin ball washing device
By designing a resin ball washing device, a motor-driven brush plate and sieve plate are used to achieve multiple washing and liquid separation of the resin balls, solving the problem that traditional cleaning methods are difficult to completely remove dirt, improving cleaning efficiency and cleanliness, and ensuring the safety and environmental friendliness of the device.
Patent Information
- Application Number
- CN202423224605.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional resin ball cleaning methods are ineffective at completely removing surface dirt and impurities and may damage the resin balls.
A resin ball washing device was designed, comprising a washing cylinder, a washing mechanism, and a screening component. The device utilizes a motor-driven brush plate and a screening plate to achieve multiple washing of the resin balls and removal of impurities, and the screening component separates the liquid from the resin balls.
It achieves comprehensive cleaning of resin balls, improves cleanliness and cleaning efficiency, ensures the uniformity and environmental friendliness of the cleaning process, and protects the motor from external interference and extends its service life.
Smart Images

Figure CN223733381U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of resin balls, and in particular to a resin ball washing device. Background Technology
[0002] Resin balls are tiny spheres carefully crafted from polymer resins, typically possessing a smooth surface and good elasticity and toughness. Their main components may include various materials such as composite resins, glass ionomers, and UV-cured resins. Depending on the application, they may also contain specific oil components, such as the space resin balls used in high-end bedding. Resin balls have a wide particle size range, from a few micrometers to hundreds of micrometers, and even down to the millimeter level. This adjustability allows them to meet the needs of different industries.
[0003] Cleaning is a crucial step in the production and processing of resin balls. Traditional methods for cleaning resin balls often involve simple mechanical agitation. While this can improve cleaning efficiency, it often fails to completely remove dirt and impurities from the surface of the resin balls. Furthermore, the impact force generated during agitation can damage the resin balls.
[0004] Therefore, in order to address the shortcomings of the above-mentioned problems, a resin ball washing device is proposed. Summary of the Invention
[0005] This invention overcomes the shortcomings of the prior art and provides a resin ball washing device.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a resin ball washing device, comprising: a washing cylinder, a plurality of washing mechanisms disposed within the washing cylinder, and a screening component disposed at the bottom of the washing cylinder;
[0007] A motor is fixedly connected to the top of the washing drum, and a rotating rod is rotatably connected to the inner wall of the top of the washing drum. One end of the motor output shaft passes through the washing drum and is fixedly connected to the rotating rod.
[0008] The washing mechanism includes: a transmission column and a fixed ring. The transmission column is fixedly connected to a rotating rod. The fixed ring is fixedly connected to the inner circumference of the washing drum. A drain plate is fixedly connected to the bottom of the fixed ring. A second screening plate is fixedly connected to the inner circumference of the fixed ring. The second screening plate is located above the drain plate.
[0009] The outer circumferential wall of the transmission column is rotatably connected to the second screening plate and the water leakage plate. Two symmetrical brush plates are fixedly connected to the outer circumferential wall of the transmission column. The two brush plates are located above the second screening plate. A through-hole groove is opened on the upper surface of the second screening plate, and the groove penetrates the water leakage plate.
[0010] In a preferred embodiment of this utility model, several of the aforementioned drain positions are arranged in a cross pattern, and an outlet hole is provided at the bottom of the washing drum.
[0011] In a preferred embodiment of this utility model, a protective shell is fixedly connected to the upper surface of the washing drum, and the motor is located inside the protective shell.
[0012] In a preferred embodiment of the present invention, the outer circumferential wall of the protective shell is provided with a plurality of through-hole heat dissipation grooves.
[0013] In a preferred embodiment of the present invention, the screening component includes: a guide frame, two fixing rods fixedly connected to both sides of the guide frame, and the top of the fixing rods fixedly connected to the bottom of the washing drum.
[0014] In a preferred embodiment of the present invention, the upper surface of the guide frame is provided with a plurality of through water channels, and the bottom inner wall of the guide frame is fixedly connected with a partition.
[0015] In a preferred embodiment of the present invention, the upper surface of the flow guide frame is provided with a first screening plate, which is located above a plurality of water guide grooves and below the outlet hole.
[0016] In a preferred embodiment of this utility model, a liquid collection frame is fixedly connected to the bottom of the flow guide frame, and the liquid collection frame is located below several water guide channels.
[0017] In a preferred embodiment of this utility model, a plurality of spray nozzles are fixedly installed on the top inner wall of the washing drum.
[0018] In a preferred embodiment of the present invention, the top pipe of the washing drum is connected to a feed hopper, and the bottom of the washing drum is fixedly connected to several support legs.
[0019] This utility model solves the defects existing in the background technology, and has the following beneficial effects:
[0020] (1) This utility model provides a resin ball washing device, which can achieve comprehensive cleaning of resin balls through the arrangement of several washing mechanisms. The brush plate driven by the motor not only rotates rapidly, but also causes the resin balls to roll during the movement of the brush plate. During the rolling, the resin balls pass through the trough in sequence, so that the resin balls can be washed multiple times, thereby thoroughly removing stubborn impurities attached to the surface. This not only improves the cleanliness of the resin balls, but also ensures the uniformity and consistency of the cleaning process by combining the continuous rotation of the brush plate and the tumbling motion of the resin balls, so that each resin ball can achieve the ideal cleaning effect.
[0021] (2) This utility model provides a resin ball washing device. By setting the screening component, the resin ball can be separated from the liquid after washing, while the water guide tank can quickly discharge the liquid generated during the washing process, avoiding the accumulation of liquid and secondary pollution. This not only improves the washing efficiency, but also ensures the environmental protection and safety of the product.
[0022] (3) This utility model provides a resin ball washing device, in which the motor is installed inside a protective shell, which effectively prevents interference from the external environment and ensures the safety of the operator. At the same time, the heat dissipation grooves on the protective shell enable the motor to maintain a stable temperature during long-term operation, avoiding the risk of overheating and damage. Attached Figure Description
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0024] Figure 1 This is a perspective view of the device body according to a preferred embodiment of the present invention.
[0025] Figure 2 This is a partial cross-sectional perspective view of the device body according to a preferred embodiment of the present invention.
[0026] Figure 3 This is a cross-sectional perspective view of the washing mechanism according to a preferred embodiment of the present invention.
[0027] Figure 4 This is a cross-sectional perspective view of the screening mechanism according to a preferred embodiment of the present invention.
[0028] In the diagram: 1. Washing drum; 2. Screening assembly; 201. Guide frame; 202. First screening plate; 203. Liquid collection frame; 204. Partition plate; 205. Fixing rod; 206. Water guide channel; 3. Support foot; 4. Protective shell; 5. Feed hopper; 6. Heat dissipation channel; 7. Rotating rod; 8. Nozzle; 9. Washing mechanism; 901. Drain plate; 902. Drain channel; 903. Fixing ring; 904. Second screening plate; 905. Brush plate; 906. Transmission column; 10. Motor. Detailed Implementation
[0029] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams, which are only used to illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0030] like Figure 1 As shown, a resin ball washing device includes: a washing cylinder 1, a plurality of washing mechanisms 9 disposed inside the washing cylinder 1, and a screening assembly 2 disposed at the bottom of the washing cylinder 1.
[0031] like Figures 2-3 As shown, a motor 10 is fixedly connected to the top of the washing drum 1, and a rotating rod 7 is rotatably connected to the inner wall of the top of the washing drum 1. One end of the output shaft of the motor 10 passes through the washing drum 1 and is fixedly connected to the rotating rod 7. The washing mechanism 9 includes a transmission column 906 and a fixing ring 903. The transmission column 906 is fixedly connected to the rotating rod 7, and the fixing ring 903 is fixedly connected to the inner circumference of the washing drum 1. A drain plate 901 is fixedly connected to the bottom of the fixing ring 903, and a second screening plate 904 is fixedly connected to the inner circumference of the fixing ring 903. The second screening plate 904 is located above the drain plate 901.
[0032] The outer circumferential wall of the transmission column 906 is rotatably connected to the second screening plate 904 and the water leakage plate 901. Two symmetrical brush plates 905 are fixedly connected to the outer circumferential wall of the transmission column 906. The two brush plates 905 are located above the second screening plate 904. A through-hole groove 902 is opened on the upper surface of the second screening plate 904, and the groove 902 penetrates the water leakage plate 901. Several grooves 902 are arranged in a crisscross pattern.
[0033] The bottom of the washing drum 1 is provided with an outlet hole, and a protective shell 4 is fixedly connected to the upper surface of the washing drum 1. The motor 10 is located inside the protective shell 4, and several through heat dissipation grooves 6 are provided on the outer circumference of the protective shell 4.
[0034] It should be noted that the washing mechanism 9 is connected to the rotating rod 7 via the transmission column 906 and is driven by the motor 10. The brush plate 905 rotates under the drive of the motor 10, brushing the resin balls. At the same time, the resin balls roll on the second screening plate 904, passing through the trough 902 in sequence during rolling, allowing the resin balls to be washed multiple times, thus improving cleaning efficiency. The motor 10 is located inside the protective shell 4, effectively avoiding interference and damage from the external environment and extending the service life of the motor 10. The heat dissipation slots 6 on the protective shell 4 effectively dissipate the heat generated by the generator 10 during operation, preventing malfunctions caused by overheating of the motor 10.
[0035] like Figure 2 and Figure 4 As shown, the screening component 2 includes: a guide frame 201, two fixed rods 205 are fixedly connected to both sides of the guide frame 201, the top of the fixed rods 205 is fixedly connected to the bottom of the washing drum 1, a plurality of through water guide grooves 206 are opened on the upper surface of the guide frame 201, a partition plate 204 is fixedly connected to the bottom inner wall of the guide frame 201, and a first screening plate 202 is provided on the upper surface of the guide frame 201. The first screening plate 202 is located above the plurality of water guide grooves 206 and below the outlet hole.
[0036] A liquid collection frame 203 is fixedly connected to the bottom of the guide frame 201. The liquid collection frame 203 is located below several water guide channels 206. Several nozzles 8 are fixedly installed on the top inner wall of the washing drum 1. A feed hopper 5 is connected to the top pipe of the washing drum 1. Several support feet 3 are fixedly connected to the bottom of the washing drum 1.
[0037] It should be noted that the guide frame 201 is securely connected to the bottom of the washing cylinder 1 by the fixing rods 205 on both sides, ensuring stability during the screening process. The first screening plate 202 is set above the guide frame 201 and directly below the outlet hole, effectively intercepting and screening the washed resin balls, ensuring that the resin balls can be discharged through the outlet hole and separated from the liquid. At the same time, several water guide grooves 206 opened on the upper surface of the guide frame 201 can guide the waste liquid generated during the washing process to flow smoothly into the collection frame 203, realizing the centralized collection and treatment of waste liquid.
[0038] In use, the resin balls to be cleaned are first poured into the washing drum 1 through the feed hopper 5. Then, the nozzle 8 at the top of the washing drum 1 is activated, spraying the cleaning solution evenly onto the surface of the resin balls. Next, the motor 10 is started, and its output shaft begins to rotate. Its power is transmitted to the rotating rod 7 via a fixed connection, causing the rotating rod 7 to rotate within the inner top wall of the washing drum 1. The rotation of the rotating rod 7 further drives the rotation of several transmission columns 906 fixedly connected to it. The transmission columns 906 rotate between the second screening plate 904 and the water leakage plate 901, simultaneously driving the rotation of two symmetrical brush plates 905 fixedly connected to their outer circumference. The brush plates 905 rotate within the space above the second screening plate 904, continuously contacting and brushing the surface of the resin balls, removing dirt and impurities. The resin balls roll on the second sieve plate 904. As the resin balls roll, they pass through the trough 902 in sequence, allowing them to be washed multiple times by multiple water washing mechanisms 9. During washing, impurities attached to the resin balls are retained by the second sieve plate 904, which also acts as a filter, allowing the washing liquid to flow out through several water leakage plates 901 in sequence and be discharged through the outlet hole. After washing and sieving, the resin balls are discharged through the outlet hole at the bottom of the washing cylinder 1. The liquid collection frame 203 is located at the bottom of the guide frame 201 and is responsible for collecting the waste liquid flowing in from the guide trough 206, while the resin balls are discharged and collected through the guide frame 201.
[0039] Based on the preferred embodiments of this utility model described above, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A resin bead water washing apparatus comprising: The utility model provides a water washing barrel (1), a plurality of water washing mechanisms (9) arranged in the water washing barrel (1) and a screening assembly (2) arranged at the bottom of the water washing barrel (1), characterized in that The top of the water washing barrel (1) is fixedly connected with a motor (10), and the inner wall of the top of the water washing barrel (1) is rotatably connected with a rotating rod (7); one end of the output shaft of the motor (10) penetrates through the water washing barrel (1) and is fixedly connected with the rotating rod (7). The water washing mechanism (9) comprises a transmission column (906) and a fixed ring (903); the transmission column (906) is fixedly connected with the rotating rod (7); the fixed ring (903) is fixedly connected with the circumferential inner wall of the water washing barrel (1); the bottom of the fixed ring (903) is fixedly connected with a water leakage plate (901); the circumferential inner wall of the fixed ring (903) is fixedly connected with a second screening plate (904), which is located above the water leakage plate (901). The circumferential outer wall of the transmission column (906) is rotatably connected with the second screening plate (904) and the water leakage plate (901); the circumferential outer wall of the transmission column (906) is fixedly connected with two symmetrical brush plates (905), which are located above the second screening plate (904); the upper surface of the second screening plate (904) is provided with a water leakage groove (902) penetrating through the second screening plate (904) and the water leakage plate (901).
2. A resin bead water washing device according to claim 1, characterized by: A plurality of water leakage grooves (902) are arranged in a staggered manner; the bottom of the water washing barrel (1) is provided with a discharge hole.
3. A resin bead water washing device according to claim 1, characterized by: The upper surface of the water washing barrel (1) is fixedly connected with a protective shell (4), and the motor (10) is located in the protective shell (4).
4. A resin bead water washing device according to claim 3, characterized by: The circumferential outer wall of the protective shell (4) is provided with a plurality of heat dissipation grooves (6) penetrating through the protective shell (4).
5. The resin bead water washing apparatus according to claim 1, characterized by: The screening assembly (2) comprises a flow guide frame (201), and both sides of the flow guide frame (201) are fixedly connected with two fixed rods (205); the top of the fixed rod (205) is fixedly connected with the bottom of the water washing barrel (1).
6. A resin bead water washing device according to claim 5, characterized by: The upper surface of the flow guide frame (201) is provided with a plurality of water guide grooves (206) penetrating through the flow guide frame (201); the bottom inner wall of the flow guide frame (201) is fixedly connected with a partition plate (204).
7. A resin bead water washing device according to claim 6, characterized by: The upper surface of the flow guide frame (201) is provided with a first screening plate (202), which is located above a plurality of water guide grooves (206) and below the discharge hole.
8. A resin bead water washing device according to claim 5, characterized by: The bottom of the flow guide frame (201) is fixedly connected with a liquid collecting frame (203), which is located below a plurality of water guide grooves (206).
9. A resin bead water washing device according to claim 1, characterized by: The top inner wall of the water washing barrel (1) is fixedly connected with a plurality of spray heads (8).
10. The resin bead water washing apparatus according to claim 1, characterized by: The top of the water washing barrel (1) is connected with an inlet hopper (5) through a pipeline; the bottom of the water washing barrel (1) is fixedly connected with a plurality of supporting legs (3).