Efficient stamping and material removing equipment for machining cylinder cover

Abstract

The utility model discloses efficient stamping and material removing equipment for processing a cylinder cover, which belongs to the technical field of cylinder covers, comprises a main body, and is characterized in that a fixed plate is arranged at the lower part of the main body, a lower connecting plate is arranged at the central position of the upper part of the fixed plate, and main vertical plates are symmetrically and fixedly arranged at the upper part of the lower connecting plate; a carrying plate is fixedly arranged on the upper portion of the main vertical plate, a bearing plate is fixedly arranged in the middle of the upper portion of the carrying plate, through holes are symmetrically formed in the bearing plate in a penetrating mode, a lifting plate is arranged above the fixing plate, an upper connecting plate is arranged in the center of the lower portion of the lifting plate, and a pressing plate is fixedly arranged in the middle of the lower portion of the upper connecting plate. By means of the cylinder cover edge waste removing device, the use requirement that waste on the edge of a cylinder cover is removed simply and efficiently is effectively met.

Description

Technical Field

[0001] This utility model relates to the field of cylinder head technology, specifically a high-efficiency stamping material removal device for processing cylinder heads. Background Technology

[0002] The cylinder is a core component of an engine, mainly consisting of the cylinder barrel, end caps, piston, piston rod, and sealing rings. The end caps, also known as cylinder heads, are installed on both sides of the cylinder barrel. The massive automotive market has a huge demand for cylinders and their components. After the cylinder head is machined, there is a lot of irregularly shaped and thick scrap material on the edges. This scrap material needs to be removed to obtain the finished product. The shape of the cylinder head is irregular. If traditional cutting tools are used to remove the scrap material, it is necessary to design a complex travel trajectory for the cutting tool, which obviously leads to low processing efficiency. Based on this situation, how to remove the scrap material on the edge of the cylinder head in a simple and efficient way has become an urgent problem for relevant technicians to solve. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a high-efficiency stamping material removal device for processing cylinder heads.

[0004] A high-efficiency stamping material removal device for processing cylinder heads includes a main body, characterized in that: a fixed plate is provided at the lower part of the main body, a lower connecting plate is provided at the center of the upper part of the fixed plate, a main upright plate is symmetrically fixed at the upper part of the lower connecting plate, a carrier plate is fixed at the upper part of the main upright plate, a pressure plate is fixed at the middle of the upper part of the carrier plate, through holes are symmetrically provided inside the pressure plate, a lifting plate is provided above the fixed plate, an upper connecting plate is provided at the center of the lower part of the lifting plate, a pressure plate is fixed at the middle of the lower part of the upper connecting plate, and pressure columns are symmetrically fixed at the lower part of the pressure plate, with the pressure columns located directly above the through holes.

[0005] Furthermore, sliding columns are vertically fixed at the four corners of the upper part of the fixed plate, and sliding rings are fixed at the four corners of the upper part of the lifting plate. The sliding rings are slidably connected to the sliding columns. A cylinder is installed above the center of the lifting plate. The upper part of the cylinder is fixedly connected to the main body, and the lower output end of the cylinder is fixedly connected to the lifting plate.

[0006] Furthermore, a lower limit sleeve is fixedly installed on the upper left side of the pressure plate, a lower limit rod is fixedly installed on the upper right side of the pressure plate, an upper limit rod is fixedly installed on the lower left side of the pressure plate, and an upper limit sleeve is fixedly installed on the lower right side of the pressure plate. The upper limit rod is located directly above the lower limit sleeve, and the upper limit sleeve is located directly above the lower limit rod.

[0007] Furthermore, the upper two sides of the bearing plate are symmetrical inclined surfaces. A left inclined plate is fixedly installed on the left side of the main upright plate on the left, and a right inclined plate is fixedly installed on the right side of the main upright plate on the right. A secondary upright plate is vertically fixed at the middle position between the main upright plates. A rear inclined plate is installed between the main upright plate and the secondary upright plate. The rear inclined plate extends backward and downward. A horizontal plate is fixedly installed at the front of the main upright plate. The upper front part of the rear inclined plate is hooked to the horizontal plate.

[0008] Furthermore, symmetrical sliding grooves are provided on the upper part of the fixed plate and the lower part of the lifting plate. Taking the lifting plate as an example, a connecting block is fixedly provided inside the sliding groove near the upper connecting plate, and a slider is slidably provided inside the sliding groove away from the upper connecting plate. A positioning plate is fixedly provided below the slider, and a bolt is provided below the positioning plate. The bolt is threadedly connected to the positioning plate and the connecting block. The upper part of the positioning plate at the lifting plate position is in contact with the lower part of the upper connecting plate, and the lower part of the positioning plate at the fixed plate position is in contact with the upper part of the lower connecting plate.

[0009] Furthermore, a control area is provided on the upper part of the main body, and symmetrical support legs are fixedly provided on the lower part of the main body.

[0010] The beneficial effects of this utility model of a high-efficiency stamping material removal device for processing cylinder heads are as follows:

[0011] 1. The operator only needs to place the cylinder head to be removed flat on the pressure plate, start the cylinder to move the lifting plate down until the pressure plate and the pressure plate are pressed together, so that the cylinder head can be separated from the waste on its edge. As shown in the attached figure, the waste removal work of 8 cylinder heads can be carried out at the same time, which effectively meets the use requirement of "simple and efficient removal of waste on the edge of cylinder head".

[0012] 2. The design of the pressure column being located directly above the through hole, the upper limit rod being located directly above the lower limit sleeve, and the upper limit sleeve being located directly above the lower limit rod, combined with the movement of the cylinder output end and the sliding connection between the sliding ring and the sliding column, effectively ensures the precise fit between the pressure column and the through hole, thereby effectively ensuring the high-precision removal of waste material from the edge of the cylinder head.

[0013] 3. The positioning plate effectively ensures the stability of the upper and lower connecting plates, providing a good structural foundation for efficient and high-precision waste removal. Bolts and sliders allow workers to select appropriate specifications of bearing plates and pressure plates as needed, and ensure the stability of the selected bearing plates and pressure plates.

[0014] 4. The symmetrical inclined surface design on both sides of the upper part of the pressure plate, combined with the left inclined plate, right inclined plate and rear inclined plate, effectively realizes the separate export of finished cylinder head and waste materials, and effectively ensures the convenience of staff to collect finished products and handle waste materials in the future. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below, but this is not a limitation on the protection scope of this utility model.

[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0017] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;

[0018] Figure 3 for Figure 1 A magnified view of a section at point B in the middle;

[0019] Figure 4 This is a magnified top view of the lifting plate of this utility model.

[0020] Figure 5 This is a schematic diagram of the left-side structure of this utility model.

[0021] The components are as follows: 1-Main body, 2-Control area, 3-Sliding column, 4-Lifting plate, 5-Left inclined plate, 6-Fixing plate, 7-Support leg, 8-Sliding groove, 9-Right inclined plate, 10-Sliding ring, 11-Cylinder, 12-Slider, 13-Positioning plate, 14-Upper limit rod, 15-Pressure column, 16-Upper limit sleeve, 17-Upper connecting plate, 18-Pressure plate, 19-Bolt, 20-Lower limit sleeve, 21-Rear inclined plate, 22-Main upright plate, 23-Secondary upright plate, 24-Lower connecting plate, 25-Horizontal plate, 26-Carrier plate, 27-Lower limit rod, 28-Pressure plate, 29-Connecting block. Detailed Implementation

[0022] To make the description clearer, the present invention provides a further description of a high-efficiency stamping material removal device for processing cylinder heads, in conjunction with the accompanying drawings.

[0023] A high-efficiency stamping material removal device for processing cylinder heads includes a main body 1, characterized in that: a fixing plate 6 is provided at the lower part of the main body 1, a lower connecting plate 24 is provided at the upper center of the fixing plate 6, a main upright plate 22 is symmetrically fixed at the upper part of the lower connecting plate 24, a carrier plate 26 is fixed at the upper part of the main upright plate 22, a pressure plate 28 is fixed at the upper middle position of the carrier plate 26, and through holes are symmetrically provided inside the pressure plate 28; a lifting plate 4 is provided above the fixing plate 6, an upper connecting plate 17 is provided at the lower center of the lifting plate 4, a pressure plate 18 is fixed at the lower middle position of the upper connecting plate 17, and pressure columns 15 are symmetrically fixed at the lower part of the pressure plate 18, with the pressure columns 15 located directly above the through holes.

[0024] Furthermore, sliding columns 3 are vertically fixed at the four corners of the upper part of the fixed plate 6, and sliding rings 10 are fixed at the four corners of the upper part of the lifting plate 4. The sliding rings 10 are slidably connected to the sliding columns 3. A cylinder 11 is provided above the center of the lifting plate 4. The upper part of the cylinder 11 is fixedly connected to the main body 1, and the lower output end of the cylinder 11 is fixedly connected to the lifting plate 4.

[0025] Furthermore, a lower limit sleeve 20 is fixedly installed on the upper left side of the pressure plate 28, a lower limit rod 27 is fixedly installed on the upper right side of the pressure plate 28, an upper limit rod 14 is fixedly installed on the lower left side of the pressure plate 18, and an upper limit sleeve 16 is fixedly installed on the lower right side of the pressure plate 18. The upper limit rod 14 is located directly above the lower limit sleeve 20, and the upper limit sleeve 16 is located directly above the lower limit rod 27.

[0026] Furthermore, the upper two sides of the pressure plate 28 are symmetrical inclined surfaces. A left inclined plate 5 is fixedly installed on the left side of the main upright plate 22 on the left, and a right inclined plate 9 is fixedly installed on the right side of the main upright plate 22 on the right. A secondary upright plate 23 is vertically fixed at the middle position between the main upright plates 22. A rear inclined plate 21 is provided between the main upright plate 22 and the secondary upright plate 23. The rear inclined plate 21 extends backward and downward. A horizontal plate 25 is fixedly installed at the front of the main upright plate 22. The upper front part of the rear inclined plate 21 is hooked to the horizontal plate 25.

[0027] Furthermore, symmetrical sliding grooves 8 are provided on the upper part of the fixed plate 6 and the lower part of the lifting plate 4. Taking the lifting plate 4 as an example, a connecting block 29 is fixedly provided inside the sliding groove 8 near the upper connecting plate 17, and a slider 12 is slidably provided inside the sliding groove 8 away from the upper connecting plate 17. A positioning plate 13 is fixedly provided below the slider 12, and a bolt 19 is provided below the positioning plate 13. The bolt 19 is threadedly connected to the positioning plate 13 and the connecting block 29. The upper part of the positioning plate 13 at the lifting plate 4 is in contact with the lower part of the upper connecting plate 17, and the lower part of the positioning plate 13 at the fixed plate 6 is in contact with the upper part of the lower connecting plate 24.

[0028] Furthermore, the upper part of the main body 1 is provided with a control area 2, and the lower part of the main body 1 is symmetrically fixed with support legs 7.

[0029] The working principle of this utility model of a high-efficiency stamping material removal device for processing cylinder heads is as follows: The upper-level equipment of this device conveys cylinder heads in four rows and two columns as a whole to be cleaned of edge waste. The bolts 19 are tightened to the lower part of the connecting block 29. The positioning plate 13 keeps the upper connecting plate 17 and the lower connecting plate 24 stable. The operator places the cylinder head flat on the pressure plate 28 and starts the cylinder 11. The output end of the cylinder 11 pushes the lifting plate 4 and the sliding ring 10 as a whole to move down along the sliding column 3 until the pressure plate 18 is pressed against the pressure plate 28. During this process, the upper limit rod 14 and the lower limit sleeve 20, and the upper limit sleeve 16 and the lower limit rod 27 first come into contact and slide. The cylinder head is inserted and then the pressure post 15 slides into the through hole below it. The insertion of the pressure post 15 into the through hole is a rigid impact process. The precise fit between the pressure post 15 and the through hole, combined with this rigid impact, allows the waste material on the edge of the cylinder head to be separated from the cylinder head with high precision. The finished cylinder head falls onto the rear inclined plate 21 through the through hole and is then discharged. The waste material on the left and right edges slides down through the corresponding inclined surfaces on both sides of the upper part of the pressure plate 28 and is discharged through the left inclined plate 5 and the right inclined plate 9, respectively. The finished cylinder head is collected periodically and the waste material is processed. The lifting plate 4 is moved up until it is reset through the output end of the cylinder 11. The next cylinder head with the edge waste to be removed is placed on the pressure plate 28, and a new stamping and material removal process can be carried out.

[0030] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A high efficiency punch de-materializing apparatus for machining a cylinder head, comprising a main body, characterized in that: The lower part of the main body is provided with a fixed plate, the upper center of the fixed plate is provided with a lower connecting plate, the upper part of the lower connecting plate is fixedly provided with a main vertical plate in a symmetrical manner, the upper part of the main vertical plate is fixedly provided with a carrier plate, the upper middle part of the carrier plate is fixedly provided with a pressure bearing plate, the inside of the pressure bearing plate is symmetrically provided with a through hole, the upper part of the fixed plate is provided with a lifting plate, the lower center of the lifting plate is provided with an upper connecting plate, the lower middle part of the upper connecting plate is fixedly provided with a pressing plate, the lower part of the pressing plate is fixedly provided with a pressing column in a symmetrical manner, and the pressing column is located directly above the through hole.

2. The high efficiency punch material removal apparatus for machining a cylinder head of claim 1, wherein, The upper part of the fixed plate is vertically fixedly provided with a sliding column at four corners, the upper part of the lifting plate is fixedly provided with a sliding ring at four corners, the sliding ring is in sliding connection with the sliding column, the center of the lifting plate is provided with an air cylinder above, the upper part of the air cylinder is fixedly connected with the main body, and the output end of the lower part of the air cylinder is fixedly connected with the lifting plate.

3. The high efficiency punch material removal apparatus for machining a cylinder head of claim 1, wherein, The upper part of the pressure bearing plate is fixedly provided with a lower limit sleeve on the left side, the upper part of the pressure bearing plate is fixedly provided with a lower limit rod on the right side, the lower part of the pressing plate is fixedly provided with an upper limit rod on the left side, the lower part of the pressing plate is fixedly provided with an upper limit sleeve on the right side, the upper limit rod is located directly above the lower limit sleeve, and the upper limit sleeve is located directly above the lower limit rod.

4. The high efficiency punch material removal apparatus for machining a cylinder head of claim 1, wherein, The upper part of the pressure bearing plate is fixedly provided with a lower limit sleeve on the left side, the upper part of the pressure bearing plate is fixedly provided with a lower limit rod on the right side, the lower part of the pressing plate is fixedly provided with an upper limit rod on the left side, the lower part of the pressing plate is fixedly provided with an upper limit sleeve on the right side, the upper limit rod is located directly above the lower limit sleeve, and the upper limit sleeve is located directly above the lower limit rod.

5. The high efficiency punch material removal apparatus for machining a cylinder head of claim 1, wherein, The upper part of the fixed plate and the lower part of the lifting plate are symmetrically provided with sliding grooves, taking the lifting plate as an example, a connecting block is fixedly arranged in the sliding groove close to the upper connecting plate, a sliding block is slidably arranged in the sliding groove away from the upper connecting plate, a positioning plate is fixedly arranged at the lower part of the sliding block, a bolt is arranged at the lower part of the positioning plate, the bolt is in threaded connection with the positioning plate and the connecting block, the upper part of the positioning plate at the position of the lifting plate is attached to the lower part of the upper connecting plate, and the lower part of the positioning plate at the position of the fixed plate is attached to the upper part of the lower connecting plate.

6. The high efficiency punch material removal apparatus for machining a cylinder head of claim 1, wherein, The upper part of the main body is provided with a control area, and the lower part of the main body is fixedly provided with supporting legs in a symmetrical manner.

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