Raw material cutting device for wire and cable production

By combining conveyor belt clamping and displacement sensor measurement, the cutting length of copper and aluminum is automatically controlled, solving the problem of low cutting efficiency of copper and aluminum in the existing technology and realizing efficient automatic cutting.

CN223733729UActive Publication Date: 2025-12-30HENAN JIANYUN CABLE CO LTD
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Patent Information

Application Number
CN202423194055.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-30
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing technologies, the cutting length of copper and aluminum needs to be measured manually, which is inefficient and involves a large amount of work.

Method used

Raw materials are transported by a conveyor belt, held in place by pressure rollers, and the cutting length is measured by a displacement sensor. The conveyor belt then automatically stops to begin cutting.

Benefits of technology

It improves the efficiency of cutting raw materials for wire and cable production, reduces the amount of work, and avoids manual support and repeated measurements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material cutting device for wire and cable production, which comprises an operation table, and a conveying belt for conveying raw materials of copper and aluminum of a wire and cable and a displacement sensor capable of measuring the cutting length of the raw materials of copper and aluminum of the wire and cable are arranged at the top of the operation table. A clamping mechanism is installed at one end of the top of the operation table, and a pressing wheel used for clamping and directionally conveying raw materials of copper and aluminum of wires and cables is installed on the clamping mechanism. The raw materials are clamped through the pressing wheel, the conveying direction is fixed, and the raw materials are prevented from moving on the conveying belt; meanwhile, the displacement sensor is used for measuring the cutting length of the raw material, when the conveying length of the raw material from the displacement sensor reaches the cutting length, the raw material can be cut, the cutting length does not need to be manually measured, the cutting material does not need to be held by hands, and therefore the cutting efficiency of the raw material for electric wire and cable production is improved; the operation amount is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wire and cable raw material cutting technical field, specifically to a raw material cutting device for wire and cable production. BACKGROUND

[0002] Copper and aluminum are indispensable raw materials in wire and cable. Copper is widely used in household wires and power cables due to its superior conductivity and stability. Although aluminum has slightly inferior conductivity to copper, it is often used in power transmission lines and large cables due to its low density and low price. The selection of wire and cable materials has a decisive influence on the performance, manufacturing process, service life, and manufacturing cost of the cable. Therefore, when designing wire and cable products, the selection of materials must be done simultaneously to ensure the quality and reliability of the cable. At the same time, the cost of wire and cable materials accounts for a large proportion of the total manufacturing cost, and scientifically saving materials is crucial to the benefit of cable manufacturing enterprises.

[0003] Currently, when cutting copper and aluminum, the operator needs to measure the length of the cut first, then hold the material with one hand and operate the cutting device with the other hand to cut the material. This method is inefficient and requires a lot of operation.

[0004] Therefore, a raw material cutting device for wire and cable production is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] 1. Technical problem to be solved by the utility model

[0006] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a raw material cutting device for wire and cable production, which aims to solve the problem of low cutting efficiency and large amount of operation when cutting copper and aluminum in the prior art.

[0007] 2. Technical solution

[0008] To achieve the above purpose, the utility model provides the following technical solution:

[0009] A raw material cutting device for wire and cable production, comprising an operation table, a transmission belt for conveying the raw materials copper and aluminum of wire and cable is installed on the top of the operation table, and a displacement sensor capable of measuring the cutting length of the raw materials copper and aluminum of wire and cable is installed on the top of the operation table, a clamping mechanism is installed on one end of the top of the operation table, and a pressure roller for directional conveying of the raw materials copper and aluminum of wire and cable is installed on the clamping mechanism.

[0010] As the preferred scheme of the utility model, the control panel is embeddedly installed at one end of the outer side of the operation table, a cutting machine is installed at the longer edge of the top side of the operation table, the displacement sensor and the cutting machine are electrically connected with the control panel, and the keys on the control panel can control the monitoring distance of the displacement sensor.

[0011] As the preferred scheme of the utility model, the transmission belt is embeddedly installed on the top of the operation table, support plates are installed on the top of the operation table at the top two side edges of the transmission belt, and two clamping mechanisms are installed at the top two ends of the support plates.

[0012] As the preferred scheme of the utility model, two support rods are installed on the clamping mechanism, a connecting block is slidably installed on the outer ring surface of the support rod, and a compression wheel is rotatably installed between the two connecting blocks.

[0013] As the preferred scheme of the utility model, a limiting plate is installed at the top of the support rod, and a spring is installed between the top of the connecting block and the bottom of the limiting plate on the outer ring surface of the support rod.

[0014] As the preferred scheme of the utility model, a guide plate is installed at one end of the two support plates on the top of the operation table, the displacement sensor is embeddedly installed at one end of the inner side of the two guide plates on the top of the operation table, a limiting plate is installed at one end of the two guide plates on the top of the operation table, a cutting groove is formed in the gap between one end of the guide plate and one end of the limiting plate on the top of the operation table, a downwardly inclined discharging groove is formed at one end of the operation table, and the inner side bottom edge of the discharging groove coincides with the two limiting plates.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the utility model has the beneficial effects that:

[0017] The utility model discloses a kind of operation tables, including operation table, displacement sensor, control panel, transmission belt, cutting machine and limiting plate, the displacement sensor is embeddedly installed on the top of the operation table, the control panel is embeddedly installed at one end of the outer side of the operation table, the transmission belt is embeddedly installed on the top of the operation table, a cutting machine is installed at the longer edge of the top side of the operation table, the displacement sensor and the cutting machine are electrically connected with the control panel, and the keys on the control panel can control the monitoring distance of the displacement sensor. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1The utility model relates to a raw material cutting device for wire and cable production, which comprises an operation table, a transmission belt and a displacement sensor.

[0019] Figure 2 The utility model relates to a raw material cutting device for wire and cable production, which comprises a clamping mechanism.

[0020] Figure 3 The utility model relates to a raw material cutting device for wire and cable production, which comprises an operation table top structure.

[0021] In the figure: 1, operation table; 11, control panel; 12, blanking groove; 13, transmission belt; 14, supporting plate; 15, guide plate; 16, displacement sensor; 17, guard plate; 2, cutting machine; 3, clamping mechanism; 31, supporting rod; 32, connecting block; 33, compression wheel; 34, limiting plate; 35, spring. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] EMBODIMENT

[0024] Please refer to Figures 1-3 The utility model provides a raw material cutting device for wire and cable production, which comprises an operation table, a transmission belt and a displacement sensor. The transmission belt is installed on the top of the operation table and can convey raw materials of copper and aluminum of wire and cable. The displacement sensor is also installed on the top of the operation table and can measure the cutting length of the raw materials. A clamping mechanism is installed on one end of the top of the operation table. The clamping mechanism is provided with a compression wheel, which can clamp and convey the raw materials of copper and aluminum of wire and cable in a certain direction. When the raw materials are conveyed by the transmission belt, the compression wheel clamps the raw materials to fix the conveying direction and prevent the raw materials from moving on the transmission belt. The displacement sensor measures the cutting length of the raw materials. When the length of the raw materials conveyed by the displacement sensor reaches the cutting length, the transmission belt stops automatically. Then, the raw materials can be cut. This method does not require manual support of the cutting materials and measurement of the cutting length each time, thereby improving the cutting efficiency of the raw materials for wire and cable production and reducing the operation amount.

[0025] In this embodiment, as Figure 3As shown, the outer side of the operating platform 1 is embedded with a control panel 11 at one end, and a cutting machine 2 is installed on the longer side of the top of the operating platform 1. The displacement sensor 16 and the cutting machine 2 are electrically connected to the control panel 11. The keys on the control panel 11 can control the monitoring distance of the displacement sensor 16. Therefore, by controlling the monitoring distance of the displacement sensor 16, the cutting length of the raw materials for wire and cable production can be adjusted as needed.

[0026] In this embodiment, as shown in Figure 1 Two supporting rods 31 are installed on the clamping mechanism 3. A connecting block 32 is sleeved and slidably installed on the outer ring surface of the supporting rod 31. A compression wheel 33 is rotatably installed between the two connecting blocks 32. The bottom of the compression wheel 33 is in contact with the top of the transmission belt 13. A circle of concave arc-shaped grooves is formed in the bottom of the compression wheel 33. Therefore, by inserting the wire and cable production raw materials into the arc-shaped grooves inside the compression wheel 33 on the top of the transmission belt 13, the raw materials can be transported inside the arc-shaped grooves, preventing the raw materials from sliding left and right on the transmission belt 13.

[0027] In this embodiment, as shown in Figure 1 and Figure 2 A limiting plate 34 is installed on the top of the supporting rod 31. A spring 35 is installed between the top of the connecting block 32 and the bottom of the limiting plate 34 on the outer ring surface of the supporting rod 31. Therefore, when the diameter of the raw materials is relatively large, the compression wheel 33 can be squeezed to move upward to increase the space inside the arc-shaped grooves, thereby being able to clamp raw materials of different diameters.

[0028] In this embodiment, as shown in Figure 1 and Figure 2 A guide plate 15 is installed on the top of the operating platform 1 at one end of the two supporting plates 14. The displacement sensor 16 is embeddedly installed on the top of the operating platform 1 at one end inside the two guide plates 15. The limiting plate 34 is installed on the top of the operating platform 1 near one end of the two guide plates 15. A cutting groove is formed in the gap between the guide plate 15 and the limiting plate 34 on the top of the operating platform 1. A downwardly inclined discharge groove 12 is formed at one end of the operating platform 1. The end of the discharge groove 12 coincides with the inner bottom edge of the two limiting plates 34. Therefore, after the cutting machine 2 cuts the wire and cable production raw materials, the raw materials will fall into the discharge groove 12 and slide downward, thereby facilitating the collection of the cut materials.

[0029] Working principle: the raw material cutting device for wire and cable production in use, first need to cut the raw material is inserted into the transmission belt 13 top and between the arc slot on the pressure wheel 33, when the diameter of the raw material is thicker, can extrude the pressure wheel 33 to move up to increase the inside space of the arc slot, so as to adapt to different diameter size of raw materials for clamping, through the control panel 11 regulation and control displacement sensor 16 monitoring distance, so as to adjust the cutting length of raw materials for wire and cable production according to the need, when the raw material of set length passes through the displacement sensor 16, the operation cutting machine 2 can cut the raw material, the raw material after cutting will fall to the inside of the discharge chute 12 and slide down, so as to facilitate the collection of the cut material, this method does not need to hold the cutting material with hand, at the same time, it is not necessary to measure the length of cutting each time, so as to improve the cutting efficiency of raw materials for wire and cable production, reduce the operation amount.

[0030] All the technical features in the embodiment can be freely combined according to actual needs.

[0031] The above embodiment is the preferred implementation scheme of the utility model, in addition, the utility model can be realized in other ways, without departing from the technical scheme concept, any obvious replacement is within the protection scope of the utility model.

Claims

1. A raw material cutting device for wire and cable production, comprising an operating table (1), characterized in that: The top of the operation platform (1) is provided with a conveying belt (13) for conveying raw materials of copper and aluminum of electric wire cables and a displacement sensor (16) capable of measuring the cutting length of raw materials of copper and aluminum of electric wire cables, one end of the top of the operation platform (1) is provided with a clamping mechanism (3), and the clamping mechanism (3) is provided with a pressure roller (33) for clamping and directional conveying of raw materials of copper and aluminum of electric wire cables.

2. The raw material cutting device for wire and cable production according to claim 1, characterized in that: One end of the outer side of the operation platform (1) is embeddedly provided with a control panel (11), and one side of the top of the operation platform (1) is provided with a cutting machine (2) along the longer edge, the displacement sensor (16) and the cutting machine (2) are electrically connected with the control panel (11), and the keys on the control panel (11) can control the monitoring distance of the displacement sensor (16).

3. The raw material cutting device for wire and cable production according to claim 1, characterized in that: The conveying belt (13) is embeddedly installed on the top of the operation platform (1), and the top of the operation platform (1) is provided with a support plate (14) on both sides of the top of the conveying belt (13), and two clamping mechanisms (3) are installed on both ends of the top of the support plate (14).

4. The raw material cutting device for wire and cable production according to claim 1, characterized in that: The clamping mechanism (3) is provided with two support rods (31), the outer ring surface of the support rod (31) is sleeved with a connecting block (32) which is slidingly installed, the pressure roller (33) is rotatably installed between the two connecting blocks (32), the bottom of the pressure roller (33) is matched with the top of the conveying belt (13), and a circle of concave arc grooves is formed in the bottom of the pressure roller (33).

5. The raw material cutting device for wire and cable production according to claim 4, characterized in that: The top of the support rod (31) is provided with a limiting plate (34), and the outer ring surface of the support rod (31) is sleeved with a spring (35) between the top of the connecting block (32) and the bottom of the limiting plate (34).

6. The raw material cutting device for wire and cable production according to claim 1, characterized in that: One end of the top of the operation platform (1) is provided with a guide plate (15) between the two support plates (14), the displacement sensor (16) is embeddedly installed on the top of the operation platform (1) at one end of the inner side of the two guide plates (15), the top of the operation platform (1) is provided with a limiting plate (34) at one end close to the two guide plates (15), a cutting groove is formed in the gap between the guide plate (15) and the limiting plate (34) on the top of the operation platform (1), and a downward inclined discharge groove (12) is formed at one end of the operation platform (1), and the inner side bottom edge of the discharge groove (12) coincides with the inner side bottom edge of the two limiting plates (34).