Multi-station short circuit ring welding device
By designing the turntable and clamping mechanism of the multi-station short-circuit ring welding device, automated welding of short-circuit rings was achieved, solving the problem of low efficiency caused by manual conveying and unloading of workpieces, and improving welding efficiency and quality.
Patent Information
- Application Number
- CN202520154017.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-23
AI Technical Summary
The existing short-circuit ring welding process requires manual transport and unloading of the workpiece, resulting in low welding efficiency and reduced practicality of the device.
A multi-station short-circuit ring welding device is designed, which adopts a turntable and clamping mechanism, uses a welding robot for automated welding, and realizes automatic loading and unloading of workpieces through a rotation positioning mechanism. Combined with the clamping and releasing of the clamping mechanism, multi-station continuous welding is realized.
It improves welding efficiency, ensures the continuity and stability of the welding process, and enhances the convenience of the equipment and the quality of welding.
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Figure CN223734256U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to short circuit ring welding technical field, concretely is multi -position short circuit ring welding device. BACKGROUND
[0002] The shielded pole motor is the simplest one among single-phase alternating current motors, and its structure and process are relatively simple. Unlike general alternating current motors, the shielded pole motor is mostly a two-pole motor, and has a short circuit ring on the stator structure. The short circuit ring is actually equivalent to the starting winding of the motor. When the motor is powered on, the induced current in the winding generates an induced magnetic field, which is transmitted through the stator core with magnetic conductivity. The magnetic field generated in the core produces an induced current in the short circuit ring, thereby causing the part of the magnetic pole covered by the shield to generate a magnetic field that lags behind the part of the magnetic field that is not covered, thereby forming a rotating magnetic field to make the motor rotate. The short circuit ring needs to be welded during processing.
[0003] Currently, when welding a short circuit ring, the workpiece needs to be manually transported to the welding station. After the welding is completed, the welded short circuit ring needs to be removed and a new short circuit ring needs to be placed, thereby reducing the welding efficiency and reducing the practicality of the device. Therefore, we propose a multi-station short circuit ring welding device. SUMMARY
[0004] The utility model aims at providing multi -position short circuit ring welding device to solve the above -mentioned background art proposed in the prior art, when welding a short circuit ring, the workpiece needs to be manually transported to the welding station. After the welding is completed, the welded short circuit ring needs to be removed and a new short circuit ring needs to be placed, thereby reducing the welding efficiency and reducing the practicality of the device.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a multi-station short circuit ring welding device, comprising a bottom plate, the bottom plate is fixedly connected with supporting legs at the bottom four corner edge positions, the top rear part of the bottom plate is fixedly connected with a supporting table, the top of the supporting table is fixedly connected with a welding robot, the top of the bottom plate is provided with a rotating positioning mechanism, the top of the rotating positioning mechanism is fixedly connected with a rotating disc;
[0006] The top of the rotating disc is uniformly provided with a placing groove, a sliding groove is formed through the bottom middle part of the placing groove, and a clamping mechanism is arranged in the placing groove.
[0007] Further description of the above technical scheme:
[0008] The rotating positioning mechanism comprises a rotating shaft, a sliding rod, a connecting spring, a sliding plate, a plug rod, a pressing plate, a handle and a positioning hole, the bottom middle part of the rotating disc is fixedly connected with the rotating shaft, the top front part of the bottom plate is fixedly connected with the sliding rod in a symmetrical mode, the outer side of the sliding rod is sleeved with the connecting spring, the outer side of the sliding rod at left and right parts is slidably connected with the sliding plate, the top middle part of the sliding plate is fixedly connected with the plug rod, the front side top of the plug rod is fixedly connected with the pressing plate, the outer side wall of the rotating disc is uniformly fixedly connected with the handle, and the bottom of the rotating disc is uniformly and penetratively provided with the positioning hole.
[0009] As a further description of the above technical scheme:
[0010] The rotating shaft is rotatably connected to the top middle part of the bottom plate through a bearing, and the top end of the sliding rod is fixedly connected with a baffle.
[0011] As a further description of the above technical scheme:
[0012] The upper and lower ends of the connecting spring are fixedly connected with the bottom of the sliding plate and the top of the bottom plate respectively.
[0013] As a further description of the above technical scheme:
[0014] The clamping mechanism comprises a limiting rod, a moving seat, a stretching spring, a clamping plate, a connecting rod, a stress block, a connecting seat and an extrusion block, the inside of the sliding groove is fixedly connected with the limiting rod, the outer side wall of the limiting rod is symmetrically and slidably connected with the moving seat, the opposite sides between the two moving seats are fixedly connected with the stretching spring, the top of the moving seat is fixedly connected with the clamping plate, the inside of the moving seat is rotatably connected with the connecting rod, the bottom of the rotating disc is uniformly provided with the stress block, the top middle part of the stress block is fixedly connected with the connecting seat, and the top front part of the bottom plate is fixedly connected with the extrusion block.
[0015] As a further description of the above technical scheme:
[0016] The stretching spring is sleeved on the outer side of the limiting rod, the left and right sides of the extrusion block and the stress block are provided with inclined surfaces, and the other end of the connecting rod is rotatably connected to the inside of the connecting seat.
[0017] Compared with the prior art, the present application has the following beneficial effects:
[0018] The multi-station short-circuit ring welding device is convenient for multi-station feeding, and the feeding and replenishment of the welded workpiece can be performed during the welding process, the welding time is saved, the welding is continuously performed, and the welding efficiency is improved.
[0019] The multi-station short-circuit ring welding device is convenient for multi-station feeding, and the feeding and replenishment of the welded workpiece can be performed during the welding process, the welding time is saved, the welding is continuously performed, and the welding efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is an overall structure schematic view of the multi-station short-circuit ring welding device.
[0021] Figure 2 It is a connecting spring installation structure schematic view of the multi-station short-circuit ring welding device.
[0022] Figure 3 It is a stretching spring installation structure schematic view of the multi-station short-circuit ring welding device.
[0023] Figure 4 It is a top view structure schematic view of the multi-station short-circuit ring welding device.
[0024] In the figure: 100, bottom plate; 200, supporting leg; 300, supporting table; 310, welding robot; 400, turntable; 410, rotating shaft; 420, sliding rod; 430, connecting spring; 440, sliding plate; 450, inserting rod; 460, pressing plate; 470, handle; 480, positioning hole; 500, placing groove; 510, limiting rod; 520, moving seat; 530, stretching spring; 540, clamping plate; 550, connecting rod; 560, stress block; 570, connecting seat; 580, extrusion block; 590, sliding groove. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.
[0026] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, features limited as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0027] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] The present application provides a multi-station short-circuit ring welding device, which facilitates multi-station feeding, and can feed and replenish the welded workpiece during the welding process, saves the welding time, and enables continuous welding to improve the welding efficiency. Please refer to Figures 1-4 , comprising a bottom plate 100;
[0029] Please refer to Figure 1 , the bottom plate 100 is fixedly connected with a support foot 200 at the bottom corner edge position, the top rear part of the bottom plate 100 is fixedly connected with a support table 300, the top of the support table 300 is fixedly connected with a welding robot 310, the top of the bottom plate 100 is provided with a rotating positioning mechanism, and the top of the rotating positioning mechanism is fixedly connected with a rotating disc 400;
[0030] Please refer to Figure 1The top of the rotating disc 400 is uniformly provided with a placing groove 500, the bottom middle part of the placing groove 500 is provided with a sliding groove 590, and the inside of the placing groove 500 is provided with a clamping mechanism.
[0031] Please refer again to Figure 2 The rotating positioning mechanism comprises a rotating shaft 410, a sliding rod 420, a connecting spring 430, a sliding plate 440, a plug rod 450, a pressing plate 460, a handle 470 and a positioning hole 480.
[0032] Please refer again to Figure 2 The bottom middle part of the rotating disc 400 is fixedly connected with the rotating shaft 410, the top front part of the bottom plate 100 is fixedly connected with the sliding rod 420 in a symmetrical manner, the outer side of the sliding rod 420 is sleeved with the connecting spring 430, and the outer side of the sliding rod 420 on the left and right parts is slidingly connected with the sliding plate 440.
[0033] Please refer again to Figure 2 The top middle part of the sliding plate 440 is fixedly connected with the plug rod 450, the front top part of the plug rod 450 is fixedly connected with the pressing plate 460, the outer side wall of the rotating disc 400 is uniformly fixedly connected with the handle 470, and the bottom of the rotating disc 400 is uniformly provided with the positioning hole 480.
[0034] As described above, by arranging the rotating disc 400 and the rotating positioning mechanism, the short circuit ring to be welded is placed in the placing groove 500, the welding robot 310 is used for welding, after the welding is completed, the pressing plate 460 is pressed, the sliding plate 440 drives the plug rod 450 to descend, the plug rod 450 exits the positioning hole 480, the rotating disc 400 is rotated, the welded workpiece is removed, the next workpiece is moved in, so that the multi-station feeding is facilitated, and during the welding process, the welded workpiece can be unloaded and supplemented, the welding time is saved, the welding is continuously carried out, and the welding efficiency is improved.
[0035] Please refer again to Figure 2 The rotating shaft 410 is rotatably connected to the top middle part of the bottom plate 100 through a bearing, and the top end of the sliding rod 420 is fixedly connected with a baffle.
[0036] Please refer again to Figure 2 The upper and lower ends of the connecting spring 430 are fixedly connected with the bottom of the sliding plate 440 and the top of the bottom plate 100 respectively.
[0037] Please refer again to Figure 3The clamping mechanism comprises a limiting rod 510, a moving seat 520, a tension spring 530, a clamping plate 540, a connecting rod 550, a stress block 560, a connecting seat 570 and an extrusion block 580, the inside of the sliding groove 590 is fixedly connected with the limiting rod 510, the outer side wall of the limiting rod 510 is symmetrically and slidably connected with the moving seat 520, the opposite sides of the two moving seats 520 are fixedly connected with the tension spring 530, the top of the moving seat 520 is fixedly connected with the clamping plate 540, the inside of the moving seat 520 is rotatably connected with the connecting rod 550, the bottom of the rotating disc 400 is uniformly provided with the stress block 560, the top middle part of the stress block 560 is fixedly connected with the connecting seat 570, and the top front part of the bottom plate 100 is fixedly connected with the extrusion block 580.
[0038] Please refer to Figure 3 The tension spring 530 is sleeved on the outer side of the limiting rod 510, the left and right sides of the extrusion block 580 and the stress block 560 are provided with inclined surfaces, and the other end of the connecting rod 550 is rotatably connected with the inside of the connecting seat 570.
[0039] In summary, by arranging the placing groove 500 and the clamping mechanism, when the rotating disc 400 rotates, one stress block 560 is in contact with the extrusion block 580, the extrusion block 580 extrudes the stress block 560, the stress block 560 drives the connecting seat 570 to rise, the connecting rod 550 deflects to the horizontal direction, the moving seat 520 drives the clamping plates 540 to move away from each other, and the tension spring 530 is stretched, so that the fixation of the welded workpiece is released, then the workpiece is taken out and a new workpiece is placed, the rotating disc 400 is continuously rotated, the extrusion of the stress block 560 is released, the moving seat 520 drives the clamping plates 540 to reset through the reset of the tension spring 530, the workpiece is extruded, so that the workpiece is automatically clamped, the stability of the workpiece during welding is guaranteed, the welding quality is improved, and the convenience of the device is improved.
[0040] In the specific use, the person skilled in the art places the workpiece into the placing groove 500 in the front part when welding, then presses the pressing plate 460, so that the sliding plate 440 drives the inserting rod 450 to descend, the inserting rod 450 exits the positioning hole 480, the rotating disc 400 is rotated, the pressing block 580 releases the extrusion on the stressed block 560, the moving seat 520 drives the clamping plate 540 to reset through the reset of the tension spring 530, the workpiece is extruded, so that the workpiece is automatically clamped, when the rotating disc 400 is continuously rotated, the pressing block 580 extrudes the next stressed block 560, the stressed block 560 drives the connecting seat 570 to ascend, the connecting rod 550 deflects to the horizontal direction, the moving seat 520 drives the clamping plate 540 to move away from each other, the tension spring 530 is stretched, the workpiece is continuously placed, when the workpiece moves to the welding position, the pressing plate 460 is loosened, the sliding plate 440 drives the inserting rod 450 to reset through the reset of the connecting spring 430, the inserting rod 450 is embedded in the positioning hole 480, the rotating disc 400 is fixed, the welding robot 310 is used for welding, after the welding is completed, the pressing plate 460 is pressed to release the fixation on the rotating disc 400, the rotating disc 400 is continuously rotated, so that the next workpiece is located at the welding position, the pressing plate 460 is loosened to fix the rotating disc 400, during the welding, the feeding and discharging are continuously carried out, so that the continuous welding is ensured, then the above steps are repeated for welding.
[0041] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0042] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and purposes of the present application, the scope of the present application is defined by the claims and their equivalents.
Claims
1. A multi-station shorting ring welding apparatus, characterized by: Including the bottom plate (100), the bottom four corner edge position of the bottom plate (100) is fixedly connected with the support leg (200), the top rear of the bottom plate (100) is fixedly connected with the support table (300), the top of the support table (300) is fixedly connected with the welding robot (310), the top of the bottom plate (100) is provided with rotating positioning mechanism, the top of the rotating positioning mechanism is fixedly connected with the rotating disc (400); The top of the rotating disc (400) is uniformly provided with the placing groove (500), the bottom middle part of the placing groove (500) is penetrated and provided with the sliding groove (590), and the inside of the placing groove (500) is provided with the clamping mechanism.
2. The multi-station shorting ring welding apparatus of claim 1, wherein: The rotating positioning mechanism includes the rotating shaft (410), the sliding rod (420), the connecting spring (430), the sliding plate (440), the inserting rod (450), the pressing plate (460), the handle (470) and the positioning hole (480), the bottom middle part of the rotating disc (400) is fixedly connected with the rotating shaft (410), the top front of the bottom plate (100) is fixedly connected with the sliding rod (420) in a symmetrical manner, the connecting spring (430) is sleeved on the outer side of the sliding rod (420), the outer sides of the sliding rods (420) on the left and right sides are slidably connected with the sliding plates (440), the top middle part of the sliding plate (440) is fixedly connected with the inserting rod (450), the front top of the inserting rod (450) is fixedly connected with the pressing plate (460), the outer side walls of the rotating disc (400) are uniformly fixedly connected with the handles (470), and the bottoms of the rotating disc (400) are uniformly penetrated and provided with the positioning holes (480).
3. The multi-station shorting ring welding apparatus of claim 2, wherein: The rotating shaft (410) is rotatably connected to the top middle part of the bottom plate (100) through the bearing, and the top end of the sliding rod (420) is fixedly connected with the baffle.
4. The multi-station shorting ring welding apparatus of claim 2, wherein: The upper and lower ends of the connecting spring (430) are fixedly connected with the bottom of the sliding plate (440) and the top of the bottom plate (100) respectively.
5. The multi-station shorting ring welding apparatus of claim 1, wherein: The clamping mechanism includes the limiting rod (510), the moving seat (520), the stretching spring (530), the clamping plate (540), the connecting rod (550), the stress block (560), the connecting seat (570) and the extrusion block (580), the inside of the sliding groove (590) is fixedly connected with the limiting rod (510), the outer side walls of the limiting rod (510) are symmetrically and slidably connected with the moving seats (520), the stretching spring (530) is fixedly connected between the opposite sides of the two moving seats (520), the top of the moving seat (520) is fixedly connected with the clamping plate (540), the inside of the moving seat (520) is rotatably connected with the connecting rod (550), the bottoms of the rotating disc (400) are uniformly provided with the stress blocks (560), the top middle part of the stress block (560) is fixedly connected with the connecting seat (570), and the top front of the bottom plate (100) is fixedly connected with the extrusion block (580).
6. The multi-station shorting ring welding apparatus of claim 5, wherein: The tensile spring (530) is sleeved on the outer side of the limiting rod (510), and the left and right sides of the extrusion block (580) and the stress block (560) are provided with inclined surfaces, and the other end of the connecting rod (550) is rotationally connected to the inner side of the connecting seat (570).