Magnet back glue assembling equipment

Abstract

The utility model discloses magnet back glue assembling equipment. The magnet back glue assembling equipment comprises a foam back glue assembling module, a magnet assembling module and a finished product discharging module, the foam gum assembling module comprises a foam discharging assembly arranged on the first rack. A discharging platform is arranged on one side of the foam discharging assembly. The gum label stripping machine is located on one side of the foam discharging assembly. The foam taking mechanical arm is located between the foam discharging assembly and the gum label stripping machine. The magnet assembling module is arranged on the opposite side of the foam taking manipulator and comprises a transmission module arranged on the second rack; a carrier is arranged on the transmission module; flexible feeders are arranged on the two sides of the transmission module; a magnet gantry module is arranged above the transmission module; the finished product discharging module is arranged at the tail end of the magnet assembling module. According to the utility model, magnets and gum are automatically assembled in foam to form products through the cooperation of the foam gum assembling module, the magnet assembling module and the finished product blanking module, and a plurality of products are collected in a vertically stacked manner, so that the processing efficiency is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to an assembling equipment, especially a magnet back adhesive assembling equipment. BACKGROUND

[0002] In the production process of the magnet, the magnet needs to be magnetized, and part of the magnet is scattered due to the process requirement. Therefore, the magnet needs to be packaged first and then sent to the magnetizing equipment for magnetization.

[0003] The existing magnet packaging is partly packaged by foam. The packaging method is mainly manual foam placement, which has low processing efficiency. Some enterprises also need to attach the back adhesive to the magnet to facilitate the adhesion of the magnet to the object. Therefore, the magnet needs to be manually attached with the back adhesive and then manually placed in the foam for assembly. The whole process is completed manually, which has low assembly efficiency and requires a large number of workers, resulting in high cost and failing to meet the intelligent production and processing requirements of enterprises. UTILITY MODEL CONTENT

[0004] The utility model aims at overcoming the defects of the prior art and providing a magnet back adhesive assembling equipment, which is fully automated, avoids manual operation, has high assembly efficiency of the magnet and the back adhesive, and has high product yield.

[0005] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of a magnet back adhesive assembling equipment, which comprises:

[0006] The foam back adhesive assembling module comprises a foam discharging assembly, a foam taking mechanical hand, a discharging platform, and a back adhesive label stripping machine arranged on the first rack. The foam discharging assembly is used to discharge the foam to the discharging platform located on one side of the foam discharging assembly. The back adhesive label stripping machine is located on the opposite side of the foam discharging assembly. The foam taking mechanical hand is located between the foam discharging assembly and the back adhesive label stripping machine, which is used to combine the foam on the discharging platform with the release film discharged by the back adhesive label stripping machine, and then discharge the combination, wherein the back adhesive on the release film is located below the magnet placement opening in the foam.

[0007] The magnet assembling module is arranged on the opposite side of the foam taking mechanical hand. The magnet assembling module comprises a transmission module, a magnet gantry module, and a flexible feeder arranged on the second rack. The transmission module has a carrier for placing the foam and the release film. The flexible feeder is arranged on both sides of the transmission module. The magnet gantry module is arranged above the transmission module, which is used to send the magnet in the flexible feeder to the magnet placement opening in the foam in the carrier.

[0008] The finished product discharging module is arranged at the end of the magnet assembling module, and is used for collecting the products stacked up and down after the products are taken out by the magnet assembling module, and the products adjacent to each other are separated by the partition plates.

[0009] In an embodiment, the foam discharging assembly comprises a foam bin, a foam carrying gantry module, a foam feeding module and a discharging platform; the foam feeding module and the foam bin are arranged oppositely, and the foam feeding module is used for taking out the foam in the foam bin; the end of the foam feeding module is provided with the foam carrying gantry module; the foam carrying gantry module is used for transmitting the foam to the discharging platform located at one side of the foam carrying gantry module.

[0010] In an embodiment, the transmission module comprises four synchronous belt roller assemblies arranged in parallel on the second rack, and the synchronous belt roller assemblies drive the carrier on the guide rail to move laterally.

[0011] In an embodiment, the number of the flexible feeders is four, and each two flexible feeders are arranged at two ends of the transmission module respectively.

[0012] In an embodiment, the magnet assembling module and the finished product discharging module are provided with a code spraying and re-inspection mechanism therebetween, which is used for code spraying and re-inspection of the products.

[0013] In an embodiment, the finished product discharging module comprises a discharging manipulator, a partition plate bin, a partition plate feeding mechanism, a bearing platform, a pushing cylinder, a stacking frame and a discharging assembly line; the discharging manipulator and the discharging assembly line are arranged oppositely, and the end of the discharging assembly line is provided with a stop frame; one side of the discharging assembly line is provided with the partition plate bin for providing the partition plates; one side of the partition plate bin is provided with the partition plate feeding mechanism for taking out the partition plates, and the end of the partition plate feeding mechanism is provided with the bearing platform; one side of the discharging assembly line opposite to the discharging manipulator is provided with the stacking frame for placing the products stacked by the pushing cylinder arranged at the front end of the discharging assembly line; one side of the stacking frame facing the discharging assembly line is open.

[0014] By means of the above technical scheme, the present application has the following advantages compared with the prior art:

[0015] The magnet back adhesive assembling equipment of the utility model, through the foam carrying gantry module and the foam feeding module in the foam back adhesive assembling module, the foam in the foam stock bin is taken out, then the foam taking manipulator places the foam into the release film peeled off in the back adhesive stripping machine to automatically complete the assembling of the foam and the release film, at this time, the back adhesive on the release film is just located at the magnet placing opening of the foam; then the magnet gantry module in the magnet assembling module automatically places the magnet in the flexible feeder into the magnet placing opening of the foam in the carrier, so that the bottom of the magnet is pasted on the back adhesive, the automatic assembling of the magnet and the back adhesive is completed; then the product is sent to the partition plate taken out from the partition plate stock bin through the unloading manipulator in the finished product unloading module, the installation of the bottom partition plate of the product is automatically completed, finally, the products are sent out after being stacked up and down, the assembling of the back adhesive and the magnet in the foam is automatically completed, and the adjacent products are isolated by the partition plate, so that the adjacent magnets cannot be quickly separated after being magnetized; the processing efficiency of the whole magnetizing process is improved, the assembly is fast, and the production and processing demands of enterprises are met. BRIEF DESCRIPTION OF DRAWINGS

[0016] The technical scheme of the utility model will be further described below with reference to the drawings:

[0017] Figure 1 It is a perspective view of an embodiment of the utility model;

[0018] Figure 2 It is a top view of an embodiment of the utility model;

[0019] Figure 3 It is a top view of the foam back adhesive assembling module in an embodiment of the utility model;

[0020] Figure 4 It is a perspective view of an embodiment of the utility model; Figure 3

[0021] Figure 5 It is a perspective view of the magnet assembling module in an embodiment of the utility model;

[0022] Figure 6 It is an enlarged view of A part in Figure 5

[0023] It is a top view of Figure 7 Figure 5

[0024] Figure 8 It is a perspective view of the finished product unloading module in an embodiment of the utility model;

[0025] Figure 9 It is a top view of Figure 8

[0026] Figure 10 ​​​​It is a schematic view of the three-dimensional structure of the product;

[0027] Figure 11 It is a schematic view of the structure of the adhesive on the release film sent by the adhesive stripping machine in an embodiment of the utility model;

[0028] Among them: 1, foam adhesive assembly module; 2, magnet assembly module; 3, finished product blanking module; 4, code spraying and rechecking mechanism; 5, product; 10, first rack; 11, foam discharge assembly; 12, foam taking manipulator; 13, adhesive stripping machine; 14, feeding platform; 20, second rack; 21, transmission module; 22, magnet gantry module; 23, flexible feeder; 30, blanking manipulator; 31, partition material bin; 32, partition loading mechanism; 33, bearing platform; 34, blanking assembly line; 35, stacking frame; 36, pushing cylinder; 37, gear frame; 50, foam; 51, magnet; 52, magnet placement opening; 53, adhesive; 54, release film; 110, foam bin; 111, foam loading module; 112, foam handling gantry module; 120, suction assembly; 130, adhesive discharge position; 210, synchronous belt roller assembly; 211, guide rail; 212, carrier. DETAILED DESCRIPTION

[0029] In order for those skilled in the art to better understand the scheme of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should fall within the scope of protection of the present application.

[0030] The utility model provides a kind of magnet adhesive assembly equipment, to solve the problem that the assembly of magnet and adhesive in foam in prior art is mostly handled manually, and the degree of automation is insufficient, to lead to the problem of low production and processing efficiency.

[0031] Referring to Figure 10 The product 5 in the embodiment includes foam 50, the magnet placement opening 52 for placing magnet 51 is arranged in the foam 50, the release film 54 is located at the bottom of the foam 50, and the adhesive 53 on the release film 54 is just located below the magnet placement opening 52, the equipment needs to automatically complete the assembly of magnet, foam and adhesive, and then stack and collect multiple products, and the products adjacent to each other are isolated by partition, to avoid that the products cannot be easily separated after being magnetized due to magnetism.

[0032] For the convenience of understanding, the specific process in the embodiments of the present application will be described below, please refer to Figures 1-2The magnet back adhesive assembly equipment in the embodiment of the application comprises a foam back adhesive assembly module 1, a magnet assembly module 2 and a finished product discharging module 3 arranged in sequence: the foam back adhesive assembly module 1 assembles foam and release film, at this time, the back adhesive 53 on the release film 54 is located in the magnet placing opening 52 of the foam 50; the back adhesive foam is sent to the magnet assembly module 2, the magnet assembly module 2 places the magnet in the magnet placing opening 52 of the foam 50, and then the finished product discharging module 3 collects the products stacked up and down, and the adjacent two products are isolated by the partition plate, so that the assembly of the back adhesive and the magnet in the foam is automatically completed, the processing efficiency of the product is improved, the cost is controllable, the assembly is accurate, and the production and processing needs of the enterprise are met.

[0033] In an embodiment, referring to Figures 1-4 The foam discharging assembly 11 is used to send the foam to the discharging platform 14. Specifically, the foam discharging assembly 11 comprises a foam storage bin 110, a foam feeding module 111 and a foam carrying gantry module 112; the foam storage bin 110 is in the form of an elevator to send the foam, so as to match the automatic feeding of the foam. The foam feeding module 111 is arranged opposite to the foam storage bin 110, the foam feeding module 111 moves the foam in the foam storage bin 110 to the left side after taking out the foam; the foam feeding module 111 is provided with the foam carrying gantry module 112 at the end; the foam carrying gantry module 112 carries the foam sent by the foam feeding module 111 to the discharging platform 14, and the discharging platform 14 is located at the end position of the foam carrying gantry module 112.

[0034] The back adhesive label stripping machine 13 is transversely installed on the opposite side of the foam carrying gantry module 112, the back adhesive label stripping machine 13 automatically strips the release film with the back adhesive and sends it to the back adhesive discharging position 130; the foam taking mechanical hand 12 is located on the opposite side of the foam discharging assembly 11 and the back adhesive label stripping machine 13, and the foam taking mechanical hand 12 has a suction assembly 120 for absorbing the foam and the back adhesive which can move at multiple angles.

[0035] When working, the foam loading module 111 takes out the foam in the foam stock bin 110 and sends it to the leftmost end of the foam loading module 111, and then the foam carrying gantry module 112 sends the foam to the discharging platform 14. At the same time, the back adhesive stripping machine 13 sends the release film attached with the back adhesive to the back adhesive discharging position 130, and then the suction assembly in the foam taking mechanical arm 12 adsorbs the foam in the discharging platform 14 and places it on the back adhesive in the back adhesive discharging position 130, automatically completing the assembly of the back adhesive and the foam, and then the foam taking mechanical arm 12 sends the foam with the back adhesive to the subsequent magnet assembly module 2 for magnet assembly.

[0036] In an embodiment, referring to Figures 5-7 and Figure 10 , the magnet assembly module 2 comprises a conveying module 21, a magnet gantry module 22 and a flexible feeder 23 arranged on the second rack 20; the conveying module 21 is provided with a carrier 212 for placing foam and back adhesive, and the conveying module 21 comprises four parallelly arranged synchronous belt roller assemblies 210 driving the carrier 212 on the guide rail 211 to move laterally, and the carrier 212 is used to place the assembled foam and back adhesive, and the foam is arranged upward at this time. When working, the foam and the back adhesive on the carrier 212 are driven by the synchronous belt roller assemblies 210 to move laterally along the guide rail 211.

[0037] The conveying module 21 is provided with flexible feeders 23 on both sides, and the flexible feeders 23 are used to provide magnets. In this embodiment, the number of flexible feeders 23 is four, and two flexible feeders 23 are arranged at the two ends of the conveying module 21 respectively, so that the four flexible feeders 23 can correspond to four products; the magnet gantry module 22 is arranged above the conveying module 21, and the magnet gantry module 22 has four suction cups that can move at multiple angles above the conveying module 21, and the four flexible feeders 23 can send the magnets in the flexible feeders 23 to the magnet placing port 52 of the foam in the corresponding product through the suction cups.

[0038] When working, the four synchronous belt roller assemblies 210 respectively drive the four products on the carrier 212 to move to one side of the corresponding flexible feeder 23, and then the magnet gantry module 22 respectively sends the magnets provided by the flexible feeder 23 to the corresponding magnet placing port 52, so that the placement of the magnets in the four products can be completed at one time, the production capacity is improved, and the processing needs of enterprises are met.

[0039] In an embodiment, referring to Figures 8-10, the finished product unloading module 3 includes an unloading manipulator 30, a partition material bin 31, a partition loading mechanism 32, a bearing platform 33, a pushing cylinder 36, a stacking frame 35 and an unloading assembly line 34; one side of the unloading manipulator 30 is provided with the partition material bin 31 and the unloading assembly line 34 arranged in an up-down mode; the partition material bin 31 is in the form of an elevator to provide the partition. Since the back adhesive 53 is covered on the release film 54 on one side and the magnet 51 on the other side, the partition is used to separate the products magnetized upwards and downwards and stacked together, and the partition is used to separate the products magnetized upwards and downwards and stacked together.

[0040] One side of the partition material bin 31 is provided with the partition loading mechanism 32 used to take out the partition, and the end of the partition loading mechanism 32 is provided with the bearing platform 33; in operation, the partition loading mechanism 32 takes out the partition in the partition material bin 31 and sends it to the bearing platform 33, and the bearing platform 33 is provided with a positioning column used to position the partition; when the unloading manipulator 30 takes out the product from the end of the magnet assembly module 2, the unloading manipulator 30 places the product with the back adhesive downwards on the partition, and then waits for the subsequent unloading manipulator 30 to grasp and place it into the stacking frame 35.

[0041] The unloading assembly line 34 includes two parallel assemblies, and the end of each unloading assembly line 34 is provided with a stop frame 37 used to collect the products; one side of the unloading assembly line 34 opposite to the unloading manipulator 30 is provided with the stacking frame 35 arranged at the front end of the unloading assembly line 34 by the pushing cylinder 36; and one side of the stacking frame 35 pointing to the unloading assembly line 34 is in an open mode. In operation, the unloading manipulator 30 places the product with the partition into the stacking frame 35 to stack multiple products upwards and downwards, and when the stacking reaches a set number, the pushing cylinder 36 pushes the stacking frame 35 with the products to flow to the unloading assembly line 34, and the unloading assembly line 34 sends the stacking frame 35 with the products to the stop frame 37 to collect the products,

[0042] In addition, in the embodiment, the code spraying and rechecking mechanism 4 is arranged between the magnet assembly module 2 and the finished product unloading module 3, and the code spraying and rechecking mechanism 4 is used to spray and recheck the product.

[0043] Referring to Figures 1-10 The whole processing flow of the assembly equipment is as follows:

[0044] The foam material bin 110 is used to take out the foam in the foam material bin 110 and send it to the end, and the foam carrying gantry module 112 is used to send the foam to the discharging platform 14; at the same time, the back adhesive label stripping machine 13 is used to send the release film with the back adhesive attached after stripping to the back adhesive discharging position 130.

[0045] The foam taking manipulator 12 sends the foam on the feeding platform 14 to the back adhesive discharge position 130 to assemble the foam 50 and the release film 54, and at this time, the back adhesive 53 on the release film 54 corresponds to the magnet placing opening 52 in the foam 50.

[0046] The foam taking manipulator 12 sends the assembled foam and back adhesive to the carrier 212 located in the transmission module 21 for positioning, and the operation is repeated in turn until the four carriers 212 are all loaded with the foam 50 and the corresponding release film 54.

[0047] The synchronous belt roller assembly 210 drives the four carriers 212 to move transversely along the guide rail 211 to one side of the corresponding four flexible feeders 23, the magnet gantry module 22 places the magnets in the flexible feeder 23 into the magnet placing opening 52 of the foam, until the four foams are all filled with magnets to form the product 5.

[0048] The code spraying and rechecking mechanism 4 sprays codes and rechecks the products after grabbing the products.

[0049] The partition loading mechanism 32 takes out the partitions in the partition material bin 31 and sends them to the bearing platform 33 for positioning.

[0050] The unloading manipulator 30 adsorbs the products 5 after spraying codes and places them on the partitions on the bearing platform 33, so as to set the release film above the partitions.

[0051] The unloading manipulator 30 takes the products with partitions to the stacking frame 35, until eight products are stacked in the stacking frame 35.

[0052] The push cylinder pushes the stacking frame 35 and the products together to the unloading assembly line 34, and then sends them to the stop position frame 37 by the unloading assembly line 34, to complete the unloading and collection of the products.

[0053] As described above, the process of the present assembly equipment is fully automated to assemble the magnets and back adhesive in the foam, which has high processing efficiency and avoids manual operation, meeting the needs of enterprises.

[0054] The above-described embodiments are only used to illustrate the technical solutions of the present application, but not limit the same; although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A magnet back adhesive assembly apparatus, characterized by, The application relates to a foam back adhesive assembly module, which comprises a foam discharging assembly arranged on a first rack, a foam taking mechanical arm, a discharging platform and a back adhesive label stripping machine; the foam discharging assembly is used to send out foam to the discharging platform located on one side of the foam discharging assembly; the back adhesive label stripping machine is located on the opposite side of the foam discharging assembly; the foam taking mechanical arm is located between the foam discharging assembly and the back adhesive label stripping machine and is used to send out the foam on the discharging platform after the foam is pasted with the release film sent out by the back adhesive label stripping machine, wherein the back adhesive on the release film is located below a magnet placing port in the foam. A magnet assembly module is arranged on the opposite side of the foam taking mechanical arm, and the magnet assembly module comprises a transmission module, a magnet gantry module and a flexible feeder arranged on a second rack; the transmission module is provided with a carrier for placing foam and release film; the two sides of the transmission module are provided with flexible feeders; the magnet gantry module is arranged above the transmission module and is used to send the magnet in the flexible feeder into the magnet placing port in the foam in the carrier. A finished product discharging module is arranged at the end of the magnet assembly module and is used to collect the products discharged by the magnet assembly module and isolate the products stacked above and below by a partition plate. The foam discharging assembly comprises a foam stock bin, a foam carrying gantry module, a foam feeding module and a discharging platform; the foam feeding module and the foam stock bin are arranged oppositely, and the foam feeding module is used to take out the foam in the foam stock bin; the end of the foam feeding module is provided with the foam carrying gantry module; the foam carrying gantry module is used to transmit the foam to the discharging platform located on one side of the foam carrying gantry module.

2. The magnet back adhesive assembly apparatus of claim 1, wherein: The transmission module comprises four synchronous belt roller assemblies arranged in parallel on the second rack, and the synchronous belt roller assemblies drive the carrier on the guide rail to move transversely.

3. The magnet back adhesive assembly apparatus of claim 1, wherein: The number of the flexible feeders is four, and two flexible feeders are arranged on the two ends of the transmission module respectively.

4. The magnet back adhesive assembly apparatus of claim 1, wherein: The application further comprises a code spraying and rechecking mechanism arranged between the magnet assembly module and the finished product discharging module and used to perform code spraying and rechecking operations on the products.

5. The magnet back adhesive assembly apparatus of claim 1, wherein: The finished product discharging module comprises a discharging mechanical arm, a partition plate stock bin, a partition plate feeding mechanism, a bearing platform, a pushing cylinder, a stacking frame and a discharging assembly line; the discharging mechanical arm and the discharging assembly line are arranged oppositely, and the end of the discharging assembly line is provided with a stop frame; one side of the discharging assembly line is provided with the partition plate stock bin for providing partition plates; one side of the partition plate stock bin is provided with the partition plate feeding mechanism for taking out the partition plates, and the end of the partition plate feeding mechanism is provided with the bearing platform; one side of the discharging assembly line opposite to the discharging mechanical arm is provided with the stacking frame for placing the products stacked by the pushing cylinder arranged at the front end of the discharging assembly line; one side of the stacking frame pointing to the discharging assembly line is in an open state.

6. The magnet back adhesive assembly apparatus of claim 1, wherein: ​

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