Polyurethane buffer block edge grinding device

By designing an automated polyurethane buffer block edge grinding device, efficient and precise edge grinding of polyurethane buffer blocks has been achieved, solving the problems of low efficiency and difficulty in guaranteeing accuracy in manual edge grinding. It is suitable for buffer blocks of different specifications.

CN223734561UActive Publication Date: 2025-12-30ZHEJIANG ERYUAN POLYURETHANE CO LTD
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Patent Information

Application Number
CN202520089445.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-30
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

During the production of polyurethane buffer blocks, the edge grinding process is inefficient, the precision is difficult to guarantee, and manual operation is difficult.

Method used

A grinding device comprising a processing table, a turntable, a motor, a pressing component, a grinding device, a pre-positioning device, and a pop-out mechanism was designed to realize the automatic positioning, clamping, grinding, and unloading of polyurethane buffer blocks, and is suitable for buffer blocks of different specifications.

Benefits of technology

It improves the efficiency and precision of edge grinding, reduces labor intensity, has low equipment cost and is easy to maintain, and is adaptable to polyurethane buffer blocks of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polyurethane buffer block edge grinding device which comprises a machining table, a rotary table is rotationally connected to the machining table, a motor used for driving the rotary table to rotate is arranged in the machining table, and the polyurethane buffer block edge grinding device further comprises a downward pressing assembly used for locking a polyurethane buffer block. The grinding device comprises a first air cylinder arranged on the machining table, a mounting plate is mounted at the tail end of a first piston rod in the first air cylinder, and a grinding plate is mounted in the mounting plate; the polyurethane buffer block edge grinding machine is provided with the pre-positioning device, a worker only needs to place a polyurethane buffer block on the rotary table, the polyurethane buffer block edge grinding machine can automatically carry out positioning, clamping, edge grinding and discharging work on the polyurethane buffer block, the integration degree is high, and the equipment is low in manufacturing cost and easy to maintain; the polishing plate is locked through a bolt and is easy to replace, so that the polishing device can act on polyurethane buffer blocks of different specifications.
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Description

Technical Field

[0001] This utility model relates to the field of polyurethane buffer block technology, and in particular to a polyurethane buffer block edge grinding device. Background Technology

[0002] A polyurethane buffer block is a component made of polyurethane material that has cushioning and shock absorption functions.

[0003] During the production and demolding process of polyurethane buffer blocks, burrs and uneven parting lines may appear at the edges of the buffer blocks. To ensure the appearance quality of the polyurethane buffer blocks, edge grinding is required.

[0004] Currently, the edge grinding of polyurethane buffer blocks is generally done manually by workers. The manual edge grinding method is inefficient and difficult to guarantee accuracy. In addition, the polyurethane buffer blocks have a certain weight, which also brings certain difficulties to the edge grinding work. Therefore, it needs to be improved. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a polyurethane buffer block edge grinding device to solve the problems mentioned in the background section.

[0006] This utility model provides the following technical solution: a polyurethane buffer block edge grinding device, including a processing table, a turntable rotatably connected to the processing table, and a motor for driving the turntable to rotate inside the processing table, and also includes a pressing component for locking the polyurethane buffer block located on the turntable.

[0007] It also includes a grinding device, which includes a first cylinder mounted on the processing table. The first piston rod inside the first cylinder is fitted with a mounting plate at its end, and the first piston rod extends toward the axis of the turntable. A grinding plate is installed inside the mounting plate.

[0008] Preferably, it also includes a pre-positioning device, which includes two second cylinders arranged opposite each other on the processing table. The end of the second piston rod in the second cylinder is equipped with an arc-shaped plate. The two arc-shaped plates are arranged opposite each other and are respectively located on the left and right sides of the turntable. The first piston rod is arranged obliquely.

[0009] Preferably, the pressing assembly includes a support plate disposed on the processing table, a third cylinder is disposed on the support plate, a mounting plate is mounted on the lower end of the third piston rod in the third cylinder, and a pressure plate is rotatably connected to the lower side of the mounting plate, the pressure plate is coaxial with the turntable and located on the upper side of the turntable.

[0010] Preferably, it also includes an ejection mechanism, which includes an ejection groove disposed on the side of the processing table, a top block slidably connected in the ejection groove, and the top block is connected to the bottom surface of the ejection groove by a spring. The ejection groove is also provided with an electromagnet for controlling the up and down position of the top block.

[0011] Preferably, the pop-out slot is located on the eccentric side of the turntable.

[0012] Preferably, an inclined groove is provided between the upper side and the front side of the processing table, and the inclined groove is located on the front side of the turntable.

[0013] Preferably, the mounting plate has a mounting groove on the side away from the first piston rod, and a plate is provided on one side of the grinding plate to be inserted into the mounting groove. The mounting plate is also provided with bolts for locking the plate in the mounting groove.

[0014] This utility model provides a polyurethane buffer block edge grinding device, which has the following beneficial effects:

[0015] This utility model is equipped with a pre-positioning device. The operator only needs to place the polyurethane buffer block on the turntable, and this utility model can automatically perform the positioning, clamping, edge grinding and unloading of the polyurethane buffer block. It has a high degree of integration, and the manufacturing cost of the equipment is low and easy to maintain.

[0016] The grinding plate in this invention is locked with bolts and is easy to replace, so that this invention can be applied to polyurethane buffer blocks of different specifications. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the appearance of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure within this utility model;

[0019] Figure 3 This is a top view of the present invention;

[0020] Figure 4 yes Figure 2 Enlarged diagram of point A in the middle.

[0021] In the picture:

[0022] 11. Machining table; 12. Turntable; 13. Motor; 14. Cylinder No. 1; 15. Mounting plate; 16. Grinding plate; 17. Cylinder No. 2; 18. Arc plate; 19. Cylinder No. 3; 20. Mounting plate; 21. Pressure plate; 22. Pop-out groove; 23. Top block; 24. Electromagnet; 25. Inclined groove. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0027] Reference Figures 1-4 According to an embodiment of the polyurethane buffer block edge grinding device of the present invention, it includes a processing table 11, a turntable 12 rotatably connected to the processing table 11, and a motor 13 for driving the turntable 12 to rotate is provided inside the processing table 11. It also includes a pressing component for locking the cylindrical polyurethane buffer block located on the turntable 12.

[0028] In this embodiment, the pressing assembly includes a support plate disposed on the processing table 11. A third cylinder 19 is disposed on the support plate. The lower end of the third piston rod in the third cylinder 19 is equipped with a mounting plate 20. A pressure plate 21 is rotatably connected to the lower side of the mounting plate 20. The pressure plate 21 is coaxial with the turntable 12 and is located on the upper side of the turntable 12.

[0029] Once the columnar polyurethane buffer block is placed on the turntable 12 and positioned correctly, the operator can control the pressure plate 21 to move downwards using the third cylinder 19 until the pressure plate 21 presses down on the polyurethane buffer block. After that, if the motor 13 is powered on, the pressure plate 21, the turntable 12, and the polyurethane buffer block will rotate, so that the grinding device on the processing table 11 can perform edge grinding on the polyurethane buffer block.

[0030] In this embodiment, the grinding device includes a first cylinder 14 disposed on the processing table 11. The first piston rod inside the first cylinder 14 is equipped with a mounting plate 15 at its end, and the first piston rod extends toward the axis of the turntable 12. A grinding plate 16 is installed inside the mounting plate 15. The operator can control the position of the grinding plate 16 through the first cylinder 14 so that it is attached to the polyurethane buffer block for edge grinding, or away from the polyurethane buffer block for positioning and fixing.

[0031] In a second embodiment of the polyurethane buffer block edge grinding device, in order to ensure that the columnar polyurethane buffer block is coaxial with the turntable 12 and the pressure plate 21 when it is clamped between the pressure plate 21 and the turntable 12, a pre-positioning device is also included. The support plate is supported by two vertical plates. The pre-positioning device includes two second cylinders 17 arranged opposite each other on the left and right sides. The two second cylinders 17 are respectively located on the sides of the two vertical plates that are far apart from each other. The end of the second piston rod in the second cylinder 17 is equipped with an arc plate 18. The two arc plates 18 are arranged opposite each other and are respectively located on the left and right sides of the turntable 12. The first piston rod is arranged obliquely.

[0032] When the worker places the polyurethane buffer block on the turntable 12, the arc-shaped plates 18 are controlled by the second cylinder 17 to move closer to each other and clamp and position the polyurethane buffer block so that it is coaxial with the turntable 12. Then the pressure plate 21 presses down and the two arc-shaped plates 18 move away from each other, thus completing the positioning of the polyurethane buffer block.

[0033] In a third embodiment of the polyurethane buffer block edge grinding device, to further simplify the workflow and reduce labor intensity, an ejection mechanism for automatic unloading is also included. The ejection mechanism includes an ejection groove 22 located on the upper side of the processing table 11. A top block 23 is slidably connected to the ejection groove 22, and the top block 23 is connected to the bottom surface of the ejection groove 22 by a spring. An electromagnet 24 for controlling the up and down position of the top block 23 is also provided in the ejection groove 22. Specifically, a magnet is embedded in the top block 23. When the electromagnet 24 is energized, it will repel the magnet to make the top block 23 eject upward. The ejection groove 22 is located on the eccentric side of the turntable 12 to push the polyurethane buffer block located thereon down to leave the turntable 12.

[0034] In order to facilitate the control of the path of the polyurethane buffer block pushed down by the top block 23, a sloping groove 25 is provided between the upper side and the front side of the processing table 11, and the sloping groove 25 is located on the front side of the turntable 12.

[0035] In order to make the polyurethane buffer block edge grinding device applicable to different specifications of cylindrical shapes, the grinding plate 16 is easy to replace. The specific installation method of the grinding plate 16 is as follows: the mounting plate 15 is provided with a mounting groove on the side away from the first piston rod, and a plug plate is provided on one side of the grinding plate 16 to be inserted into the mounting groove. The mounting plate 15 is also provided with bolts for locking the plug plate in the mounting groove.

[0036] The specific edge grinding process for polyurethane buffer blocks is as follows:

[0037] First, the worker places the polyurethane buffer block on the turntable 12. Then, by controlling the two arc-shaped plates 18 to move closer to each other, the arc surfaces within the two arc-shaped plates 18 will make the polyurethane buffer block coaxial with the turntable 12. After that, the pressure plate 21 sinks down to press the polyurethane buffer block, and then the two arc-shaped plates 18 move away from each other.

[0038] Then the motor 13 is powered on to drive the turntable 12 and the polyurethane buffer block thereon to rotate, and then the first cylinder 14 controls the grinding plate 16 and makes it stick to the polyurethane buffer block to perform edge grinding.

[0039] After the edge grinding is completed, the grinding plate 16 retracts. Then, the motor 13 controls the ejection slot 22 to be at the rearmost position. After that, the pressure plate 21 is raised, and the electromagnet 24 is energized. At this time, the top block 23 can be ejected upward. The polyurethane buffer block is pushed forward by the top block 23 and rolls down through the inclined groove 25. Then, the electromagnet 24 is de-energized, and the top block 23 will return to its original position under the action of the spring. At this time, the edge grinding of one polyurethane buffer block is completed.

[0040] The above-mentioned method for controlling the angle of the pop-out slot 22 by the motor 13 is existing technology and will not be described in detail here.

[0041] The above description is only a specific embodiment of the present utility model, but the technical features of the present utility model are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present utility model are covered by the patent scope of the present utility model.

Claims

1. A polyurethane cushion block edging device comprising a processing table (11), characterized in that: The machining table (11) is rotationally connected with a rotary table (12), and a motor (13) for driving the rotary table (12) to rotate is arranged in the machining table (11), and the machining table (11) further comprises a lower pressing assembly for locking the polyurethane buffer block on the rotary table (12); The polishing device is arranged on the machining table (11) and comprises a No. 1 cylinder (14), a mounting plate (15) is arranged at the end of a No. 1 piston rod in the No. 1 cylinder (14), and the No. 1 piston rod extends towards the axis direction of the rotary table (12), and the mounting plate (15) is provided with a polishing plate (16).

2. A polyurethane cushion edging device according to claim 1, wherein: The pre-positioning device comprises two No. 2 cylinders (17) arranged on the left and right sides of the machining table (11), and an arc-shaped plate (18) is arranged at the end of a No. 2 piston rod in the No. 2 cylinder (17), the two arc-shaped plates (18) are oppositely arranged and respectively arranged on the left and right sides of the rotary table (12), and the No. 1 piston rod is obliquely arranged.

3. A polyurethane cushion edging device as defined in claim 1, wherein: The lower pressing assembly comprises a support plate arranged on the machining table (11), a No. 3 cylinder (19) is arranged on the support plate, a mounting disc (20) is arranged at the lower end of a No. 3 piston rod in the No. 3 cylinder (19), a pressing plate (21) is rotationally connected to the lower side of the mounting disc (20), the pressing plate (21) is coaxial with the rotary table (12) and arranged on the upper side of the rotary table (12).

4. The polyurethane cushion edging device of claim 1, wherein: The ejection mechanism comprises an ejection groove (22) arranged in the upper side of the machining table (11), a top block (23) is slidably connected in the ejection groove (22), the top block (23) is connected to the bottom surface of the ejection groove (22) through a spring, and an electromagnet (24) is arranged in the ejection groove (22) for controlling the position of the top block (23).

5. A polyurethane cushion edging device according to claim 4, wherein: The ejection groove (22) is arranged on the eccentric side of the rotary table (12).

6. A polyurethane cushion edging device according to claim 5, wherein: An inclined groove (25) is arranged between the upper side and the front side of the machining table (11), and the inclined groove (25) is arranged on the front side of the rotary table (12).

7. The polyurethane cushion edging device of claim 1, wherein: The mounting plate (15) is provided with a mounting groove in the side away from the No. 1 piston rod, one side of the polishing plate (16) is provided with an insertion plate inserted into the mounting groove, and the mounting plate (15) is further provided with a bolt for locking the insertion plate in the mounting groove.