Double-ferry foaming ceramic transverse cutting machine
Through the innovative design of the double-swing foamed ceramic cross-cutting machine, the material conveying support base, support column and motor assembly are used to achieve rapid calibration and positioning and precise cutting, which solves the problems of low cutting efficiency and edge chipping of traditional cross-cutting machines, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202520241970.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Traditional cross-cutting machines have low cutting efficiency and are prone to chipping on the material surface when cutting foamed ceramic panels, which affects product quality and production efficiency.
The dual-shunting design includes components such as a material conveying support base, support column, reducer motor, conveyor roller, cylinder, electric slide table and servo motor, which enables rapid calibration and positioning and precise cutting. The cutting quality is ensured by synchronous cutting of the dual beams and adjustment of the servo motor.
It significantly improves cutting speed and product yield, reduces the probability of material chipping, and achieves efficient and precise cutting of foamed ceramic panels.
Smart Images

Figure CN223735127U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the production and manufacturing technical field of foamed ceramic, especially relates to a double-transportation foamed ceramic cross cutting machine. BACKGROUND
[0002] Cross cutting machine is a kind of equipment widely used in industrial production, mainly used for cutting material along its width direction, and this kind of equipment is excellent in processing hard material, but when facing special materials such as foamed ceramic plate, it encounters some challenges, two main problems exist in the process of cutting foamed ceramic plate in traditional cross cutting machine: one is low cutting efficiency, and two is that when saw blade approaches the edge part of plate to work, it is easy to cause the edge collapse phenomenon on material surface, which not only affects the appearance quality of final product, but also reduces overall production efficiency and good product rate, and these problems are particularly prominent for enterprises pursuing efficient production and high-quality finished product, therefore, it is particularly important to make innovative improvement to the deficiencies in prior art, and the working performance of cross cutting machine can be optimized by introducing new design concept and technical means, so that the above-mentioned problems can be effectively solved, thereby bringing significant economic benefits and technical breakthroughs for the related industry. SUMMARY
[0003] The main purpose of the utility model is to provide a double-transportation foamed ceramic cross cutting machine, which can effectively solve the problems in the background art.
[0004] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:
[0005] A double-transportation foamed ceramic cross cutting machine, comprising two groups of material conveying support seats and four supporting columns, two groups of material conveying support seats are provided with material conveying support seat platforms on the upper ends, a supporting table is arranged on one side of the material conveying support seat platform, a reducer motor is arranged on the upper end of the supporting table, a first conveying roller is arranged on the output end of the reducer motor, two tension adjusting assemblies are symmetrically arranged on the left side of the material conveying support seat platform, a second conveying roller is arranged between the two tension adjusting assemblies, a material conveying belt is arranged on the outer surfaces of the first conveying roller and the second conveying roller, two groups of L-shaped connecting pieces are symmetrically arranged on the upper end of the material conveying support seat platform, a gas cylinder is arranged at one end of each of the plurality of L-shaped connecting pieces, and a positioning auxiliary assembly is arranged on the output end of the gas cylinder and penetrates the L-shaped connecting piece.
[0006] The upper end of each of the support columns is provided with a girder, the upper end of each of the two girders is provided with a first sliding rail, two first electric sliding tables are symmetrically installed on the upper end of the first sliding rail, a cross beam is arranged between each of the two first electric sliding tables, a second sliding rail is arranged on the upper end of the cross beam, three groups of second electric sliding tables are installed on the upper end of the second sliding rail, a fixed plate is arranged at one end of the second electric sliding table, a servo motor is arranged on the upper end of the fixed plate, a lead screw is arranged on the output end of the servo motor and penetrates through the fixed plate, a moving block is arranged on the outer surface of the lead screw, and a cross cutting machine is arranged at one end of the moving block.
[0007] Preferably, the material conveying support seat platform is detachably connected with the upper ends of the two groups of material conveying support seats, the support table is welded on one side of the material conveying support seat platform, and the reducer motor is detachably connected with the upper end of the support table.
[0008] Preferably, the output end of the reducer motor is provided with a shaft coupling, the output end of the reducer motor is detachably connected with the first conveying roller through the arranged shaft coupling, the two tension adjusting assemblies are detachably connected on one side of the material conveying support seat platform, the second conveying roller is detachably connected between the two tension adjusting assemblies, and the material conveying belt is sleeved and installed on the outer surfaces of the first conveying roller and the second conveying roller.
[0009] Preferably, the two groups of L-shaped connectors are symmetrically and detachably connected on the upper ends of the material conveying support seat platforms, the air cylinders are detachably connected with one end of the L-shaped connectors, and the output ends of the air cylinders are detachably connected with the positioning auxiliary assemblies and penetrate through the L-shaped connectors.
[0010] Preferably, the girder is detachably connected with the upper ends of the two support columns, the first sliding rail is detachably connected with the upper end of the girder, the two first electric sliding tables are symmetrically installed on the upper end of the first sliding rail, and the cross beam is detachably connected between the two first electric sliding tables.
[0011] Preferably, the second sliding rail is detachably connected with the upper end of the cross beam, the two second electric sliding tables are symmetrically installed on the upper end of the second sliding rail, the fixed plate is welded with one end of the second electric sliding table, the servo motor is detachably connected with the upper end of the fixed plate, the output end of the servo motor is detachably connected with the lead screw and penetrates through the fixed plate, the moving block is threadedly connected with the outer surface of the lead screw, and the cross cutting machine is detachably connected with one end of the moving block.
[0012] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0013] 1. The double-passage foamed ceramic cross-cutting machine, by installing two groups of material conveying support seats and four support columns at designated positions, then starting the reducer motor to drive the material conveying belt to convey materials, then controlling multiple cylinders to push the positioning auxiliary assembly to clamp the two sides of the foamed ceramic plate, can quickly and accurately complete the calibration positioning, effectively avoid the size error or quality problem caused by material deviation, and the double-beam synchronous cutting system plays a key role in the cutting process, two groups of first electric sliding tables drive two cross beams to move synchronously to the center, multiple cross-cutting machines cut from both sides of the foamed ceramic plate, move towards each other at the same time, significantly improve the cutting speed, and greatly improve the production efficiency.
[0014] 2. The double-passage foamed ceramic cross-cutting machine, according to the actual situation of the thickness and material of the foamed ceramic plate, the second electric sliding table cooperates with the second sliding rail to drive the cross-cutting machine to adjust the position, and the servo motor drives the screw rod to rotate to realize the height adjustment of the cross-cutting machine, so that the best effect can be achieved every time, the probability of material edge collapse is effectively reduced, the product yield is improved, and after cutting, the material conveying belt is used to transport the cut foamed ceramic plate to a designated position for subsequent processing, the whole process is smooth and coherent, realizes efficient, accurate and stable foamed ceramic plate cutting processing, and brings significant economic benefits to foamed ceramic production enterprises, and plays an important role in promoting the development of the industry. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is the overall structure schematic diagram of the utility model;
[0016] Figure 2 is another angle structure schematic diagram of the overall of the utility model;
[0017] Figure 3 is the foamed ceramic plate cross-cutting equipment structure schematic diagram of the utility model;
[0018] Figure 4 is the foamed ceramic plate material conveying equipment structure schematic diagram of the utility model.
[0019] In the drawing: 1, material conveying support seat; 2, material conveying support seat platform; 3, support table; 4, reducer motor; 5, first conveying roller; 6, tension adjusting assembly; 7, second conveying roller; 8, material conveying belt; 9, L-shaped connecting piece; 10, cylinder; 11, positioning auxiliary assembly; 12, support column; 13, beam; 14, first sliding rail; 15, first electric sliding table; 16, cross beam; 17, second sliding rail; 18, second electric sliding table; 19, fixed plate; 20, servo motor; 21, screw rod; 22, moving block; 23, cross-cutting machine. DETAILED DESCRIPTION
[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] Example 1, as Figures 1-4 As shown, a double-swing foamed ceramic cross-cutting machine includes a reducer motor 4 detachably connected to the upper end of a support platform 3. A coupling is provided at the output end of the reducer motor 4, which is detachably connected to a first conveyor roller 5 via the coupling. Two tension adjustment components 6 are detachably connected to one side of a material conveying support platform 2. A second conveyor roller 7 is detachably connected between the two tension adjustment components 6. A material conveyor belt 8 is fitted onto the outer surfaces of the first and second conveyor rollers 5 and 7. Two sets of L-shaped connectors 9 are symmetrically and detachably connected to the upper end of the material conveying support platform 2. A cylinder 10 is detachably connected to one end of an L-shaped connector 9. The output end of the cylinder 10 passes through the L-shaped connector 9 and is detachably connected to a positioning auxiliary component 11. A main beam 13 is detachably connected to the upper ends of two support columns 12. A first slide rail 14 is detachably connected to the upper end of the main beam 13. Two first electric slide tables 15 are symmetrically installed on the upper ends of the first slide rail 14. A crossbeam 16 is detachably connected between the two first electric slide tables 15.
[0022] The reducer motor 4 is started to drive the material conveyor belt 8 to transport materials. Then, multiple cylinders 10 are controlled to push the positioning auxiliary component 11 to clamp the two sides of the foamed ceramic plate. This can quickly and accurately complete the calibration and positioning, effectively avoiding dimensional errors or quality problems caused by material offset. During the cutting process, the double beam synchronous cutting system plays a key role. Two sets of first electric slides 15 drive two crossbeams 16 to move synchronously towards the center. Multiple cross-cutting machines 23 enter from both sides of the foamed ceramic plate and move towards each other to cut simultaneously, which significantly improves the cutting speed.
[0023] Example 2, as Figures 1-3 As shown, a double-swing foamed ceramic cross-cutting machine has a second slide rail 17 detachably connected to the upper end of a crossbeam 16, two second electric slide tables 18 symmetrically installed on the upper end of the second slide rail 17, a fixed plate 19 welded to one end of the second electric slide table 18, a servo motor 20 detachably connected to the upper end of the fixed plate 19, the output end of the servo motor 20 passing through the fixed plate 19 and detachably connected to a lead screw 21, a moving block 22 threadedly connected to the outer surface of the lead screw 21, and a cross-cutting machine 23 detachably connected to one end of the moving block 22.
[0024] The second electric slide table 18, together with the second slide rail 17, can drive the cross-cutting machine 23 to adjust its position. The servo motor 20 drives the lead screw 21 to rotate, which can adjust the height of the cross-cutting machine 23, ensuring that each cut achieves the best effect and effectively reducing the probability of material chipping. After the cutting is completed, the material conveyor belt 8 is used to transport the cut foamed ceramic board to the designated location for subsequent processing. The whole process is smooth and seamless.
[0025] It should be noted that the utility model is a kind of double swing transfer foamed ceramic cross cutting machine, when using, two groups of material conveying support seat 1 and four support columns 12 are installed in specified ground position, then starting reducer motor 4 drive first conveying drum 5 and material conveying belt 8 are transported, then the foamed ceramic plate to be cut is placed on material conveying belt 8, while control multiple cylinders 10 push positioning auxiliary assembly 11 to move to the center position, after multiple positioning auxiliary assembly 11 respectively clamps the both sides of foamed ceramic plate, the calibration positioning of foamed ceramic plate can be completed, then foamed ceramic plate can be cross cut and handled, when cross cut and handled, according to the actual situation such as the thickness, material quality of foamed ceramic plate, second electric sliding platform 18 can be controlled to cooperate with second sliding rail 17, and multiple cross cutting machines 23 can be driven to adjust position, simultaneously, servo motor 20 can be controlled to drive screw rod 21 to rotate, at this time, moving block 22 will be driven to adjust the height of cross cutting machine 23 along with the rotation of screw rod 21, to ensure that each cutting can achieve the best effect, after adjusting, control two groups of first electric sliding platform 15 to start cooperation with first sliding rail 14 to drive two cross beams 16 to move to the center position simultaneously, at this time, multiple cross cutting machines 23 will be cut from both sides of foamed ceramic plate to cut it, two cross beams move towards each other simultaneously to cut both sides of foamed ceramic plate, after cutting to the middle, two cross beams 16 change from moving towards each other to moving in the same direction, complete the cross cutting work of foamed ceramic plate, after cross cutting, cut foamed ceramic plate is transported to specified position by material conveying belt 8 for subsequent processing.
[0026] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A double swing foamed ceramic cross cutting machine comprising two sets of material carrying support seats (1) and four support columns (12), characterized in that: Two groups of the material conveying support seat (1) are provided with a material conveying support seat platform (2) at the upper end, one side of the material conveying support seat platform (2) is provided with a support table (3), a reducer motor (4) is arranged at the upper end of the support table (3), a first conveying roller (5) is arranged at the output end of the reducer motor (4), two symmetrical tension adjusting assemblies (6) are arranged at the left side of the material conveying support seat platform (2), a second conveying roller (7) is arranged between the two tension adjusting assemblies (6), a material conveying belt (8) is arranged on the outer surfaces of the first conveying roller (5) and the second conveying roller (7), two groups of L-shaped connecting pieces (9) are symmetrically arranged at the upper end of the material conveying support seat platform (2), a gas cylinder (10) is arranged at one end of each of the plurality of L-shaped connecting pieces (9), and a positioning auxiliary assembly (11) is arranged at the output end of the gas cylinder (10) and penetrates the L-shaped connecting piece (9). A beam (13) is arranged at the upper end of each two support columns (12), a first sliding rail (14) is arranged at the upper end of the two beams (13), two first electric sliding tables (15) are symmetrically arranged at the upper end of the first sliding rail (14), a cross beam (16) is arranged between each two first electric sliding tables (15), a second sliding rail (17) is arranged at the upper end of the cross beam (16), three groups of second electric sliding tables (18) are arranged at the upper end of the second sliding rail (17), a fixed plate (19) is arranged at one end of the second electric sliding table (18), a servo motor (20) is arranged at the upper end of the fixed plate (19), a lead screw (21) is arranged at the output end of the servo motor (20) and penetrates the fixed plate (19), a moving block (22) is arranged on the outer surface of the lead screw (21), and a cross cutting machine (23) is arranged at one end of the moving block (22).
2. A dual shuttle foamed ceramic cross cutting machine according to claim 1, characterized in that: The material conveying support seat platform (2) is detachably connected with the upper ends of the two groups of material conveying support seats (1), the support table (3) is welded with one side of the material conveying support seat platform (2), and the reducer motor (4) is detachably connected with the upper end of the support table (3).
3. A dual shuttle foamed ceramic cross cutting machine as claimed in claim 1, wherein: A shaft coupling is arranged at the output end of the reducer motor (4), the output end of the reducer motor (4) is detachably connected with the first conveying roller (5) through the arranged shaft coupling, the two tension adjusting assemblies (6) are detachably connected with one side of the material conveying support seat platform (2), the second conveying roller (7) is detachably connected between the two tension adjusting assemblies (6), and the material conveying belt (8) is sleeved and arranged on the outer surfaces of the first conveying roller (5) and the second conveying roller (7).
4. A dual shuttle foamed ceramic cross cutting machine according to claim 1, wherein: The two groups of L-shaped connecting pieces (9) are symmetrically and detachably connected at the upper end of the material conveying support seat platform (2), the gas cylinder (10) is detachably connected with one end of the L-shaped connecting piece (9), and the output end of the gas cylinder (10) is detachably connected with the positioning auxiliary assembly (11) and penetrates the L-shaped connecting piece (9).
5. A dual shuttle foamed ceramic cross cutting machine according to claim 1, characterized in that: The big beam (13) is detachably connected on the upper end of two support columns (12), the first slide rail (14) is detachably connected on the upper end of the big beam (13), two first electric sliding tables (15) are symmetrically installed on the upper end of the first slide rail (14), and the cross beam (16) is detachably connected between the two first electric sliding tables (15).
6. A dual shuttle foamed ceramic cross cutting machine according to claim 1, wherein: The second slide rail (17) is detachably connected on the upper end of the cross beam (16), two second electric sliding tables (18) are symmetrically installed on the upper end of the second slide rail (17), the fixed plate (19) is welded on one end of the second electric sliding table (18), the servo motor (20) is detachably connected on the upper end of the fixed plate (19), the output end of the servo motor (20) penetrates through the fixed plate (19) and is detachably connected with the lead screw (21), the moving block (22) is screw-connected with the outer surface of the lead screw (21), and the transverse cutting machine (23) is detachably connected with one end of the moving block (22).